steering GMC SIERRA 2003 Service Manual

How to Check Power Steering Fluid
Turn the key off, let the engine compartment cool down,
wipe the cap and the top of the reservoir clean, then
unscrew the cap and wipe the dipstick with a clean rag.
Replace the cap and completely tighten it. Then remove
the cap again and look at thefluid level on the dipstick.
The level should be at the FULL COLD mark. If
necessary, add only enoughfluid to bring the level up to
the mark.
What to Use
To determine what kind offluid to use, seePart D:
Recommended Fluids and Lubricants on page 6-15.
Always use the properfluid. Failure to use the proper
fluid can cause leaks and damage hoses and seals.
Windshield Washer Fluid
What to Use
When you need windshield washerfluid, be sure to read
the manufacturer’s instructions before use. If you will
be operating your vehicle in an area where the
temperature may fall below freezing, use afluid that has
sufficient protection against freezing. SeeEngine
Compartment Overview on page 5-12for reservoir
location.
Adding Washer Fluid
Open the cap with the
washer symbol on it. Add
washerfluid until the
tank is full.
Notice:
•When using concentrated washerfluid, follow the
manufacturer’s instructions for adding water.
•Don’t mix water with ready-to-use washerfluid.
Water can cause the solution to freeze and
damage your washerfluid tank and other parts of
the washer system. Also, water doesn’t clean as
well as washerfluid.
•Fill your washerfluid tank only three-quarters full
when it’s very cold. This allows for expansion if
freezing occurs, which could damage the tank if
it is completely full.
•Don’t use engine coolant (antifreeze) in your
windshield washer. It can damage your washer
system and paint.
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2003 - Sierra Denali

Tire Chains
{CAUTION:
Don’t use tire chains. There’s not enough
clearance. Tire chains used on a vehicle without
the proper amount of clearance can cause
damage to the brakes, suspension or other
vehicle parts. The area damaged by the tire
chains could cause you to lose control of your
vehicle and you or others may be injured in a
crash. Use another type of traction device only
if its manufacturer recommends it for use on
your vehicle and tire size combination and road
conditions. Follow that manufacturer’s
instructions. To help avoid damage to your
vehicle, drive slowly, readjust or remove the
device if it’s contacting your vehicle, and don’t
spin your wheels. If you dofind traction devices
that willfit, install them on the rear tires.
If a Tire Goes Flat
It’s unusual for a tire to“blowout”while you’re driving,
especially if you maintain your tires properly. If air goes
out of a tire, it’s much more likely to leak out slowly.
But if you should ever have a“blowout”, here are a few
tips about what to expect and what to do:
If a front tire fails, theflat tire will create a drag that
pulls the vehicle toward that side. Take your foot off the
accelerator pedal and grip the steering wheelfirmly.
Steer to maintain lane position, and then gently brake to
a stop well out of the traffic lane.
A rear blowout, particularly on a curve, acts much like a
skid and may require the same correction you’d use
in a skid. In any rear blowout, remove your foot from the
accelerator pedal. Get the vehicle under control by
steering the way you want the vehicle to go. It may be
very bumpy and noisy, but you can still steer. Gently
brake to a stop—well off the road if possible.
If a tire goesflat, the next part shows how to use your
jacking equipment to change aflat tire safely.
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Center Instrument Panel Fuse Block
The center instrument panel utility block is located
underneath the instrument panel, to the left of the
steering column.
Device Usage
SEO Special Equipment Option
TRAILER Trailer Brake Wiring
UPFIT Upfitter (Not Used)
SL RIDERide Control Harness
Connection
HDLR 2 Headliner Wiring Connector
BODY Body Wiring Connector
DEFOG Rear Defogger Relay
HDLNR 1 Headliner Wiring Connector 1
SPARE RELAY Not Used
CB SEATDriver and Passenger Seat
Module Circuit Breaker
CB RT DOORRight Power Windows Circuit
Breaker
SPARE Not Used
INFOInfotainment Harness
Connection
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Maintenance Schedule......................................6-2
Introduction...................................................6-2
Your Vehicle and the Environment....................6-2
Maintenance Requirements..............................6-2
How This Section is Organized.........................6-3
Part A: Scheduled Maintenance Services...........6-4
Using Your Maintenance Schedule....................6-4
Scheduled Maintenance...................................6-5
Part B: Owner Checks and Services................6-10
At Each Fuel Fill..........................................6-10
At Least Once a Month.................................6-10
At Least Twice a Year...................................6-10At Least Once a Year
...................................6-11
Part C: Periodic Maintenance Inspections
.........6-14
Steering and Suspension Inspection
................6-14
Exhaust System Inspection
............................6-14
Fuel System Inspection
..................................6-14
Engine Cooling System Inspection
...................6-14
Transfer Case and Front Axle (All-Wheel
Drive) Inspection
.......................................6-15
Brake System Inspection
................................6-15
Part D: Recommended Fluids and Lubricants
. . . .6-15
Part E: Maintenance Record
...........................6-17
Section 6 Maintenance Schedule
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2003 - Sierra Denali

If the system is ever reset accidentally, you must
change your oil at 3,000 miles (5 000 km) since your
last oil change. Remember to reset the oil life system
whenever the oil is changed. SeeEngine Oil on
page 5-13for information on resetting the system.
An Emission Control Service.
Lubricate chassis components with each engine oil
and filter change.
Lubricate the front suspension, ball joints, steering
linkage, transmission shift linkage, transfer case shift
linkage and parking brake cable guides. Ball joints
should not be lubricated unless their temperature is 10°F
(-12°C) or higher or they could be damaged.
See the mileage intervals following for additional
services that may be performed with an engine oil
change and chassis lubrication. After the services are
performed, record the date, odometer reading and
who performed the service on the maintenance record
pages in Part E of this schedule.
7,500 Miles (12 500 km)
❑Check rear/front axlefluid level and addfluid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-58for proper rotation pattern and additional
information.(See footnote +.)
15,000 Miles (25 000 km)
❑Inspect engine air cleanerfilter change indicator.
If necessary, replace thefilter. If vehicle is driven
in dusty/dirty conditions, inspectfilter change
indicator at every engine oil change. SeeEngine Air
Cleaner/Filter on page 5-18for more information.
An Emission Control Service. (See footnote†.)
❑Check rear/front axlefluid level and addfluid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-58for proper rotation pattern and additional
information.(See footnote +.)
22,500 Miles (37 500 km)
❑Check rear/front axlefluid level and addfluid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-58for proper rotation pattern and additional
information.(See footnote +.)
30,000 Miles (50 000 km)
❑Inspect engine air cleanerfilter change indicator.
If necessary, replace thefilter. If vehicle is driven
in dusty/dirty conditions, inspectfilter change
indicator at every engine oil change. SeeEngine Air
Cleaner/Filter on page 5-18for more information.
An Emission Control Service. (See footnote†.)
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Part C: Periodic Maintenance
Inspections
Listed in this part are inspections and services which
should be performed at least twice a year (for instance,
each spring and fall).You should let your dealer’s
service department do these jobs. Make sure any
necessary repairs are completed at once.
Proper procedures to perform these services may be
found in a service manual. SeeService Publications
Ordering Information on page 7-9.
Steering and Suspension Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect the power steering
lines and hoses for proper hook-up, binding, leaks,
cracks, chang, etc.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system. Look for broken, damaged,
missing or out-of-position parts as well as open seams,
holes, loose connections or other conditions which
could cause a heat build-up in theoor pan or could let
exhaust fumes into the vehicle. SeeEngine Exhaust
on page 2-26.
Fuel System Inspection
Inspect the complete fuel system for damage or leaks.
Engine Cooling System Inspection
Inspect the hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
ttings and clamps; replace as needed. Clean the
outside of the radiator and air conditioning condenser.
To help ensure proper operation, a pressure test of
the cooling system and pressure cap is recommended
at least once a year.
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Transfer Case and Front Axle
(All-Wheel Drive) Inspection
Every 12 months, or at engine oil change intervals,
check front axle and transfer case and add lubricant
when necessary. Auid loss could indicate a problem.
Check and have it repaired, if needed. Check vent
hose at transfer case for kinks and proper installation.
Brake System Inspection
Inspect the complete system. Inspect brake lines and
hoses for proper hook-up, binding, leaks, cracks,
chang, etc. Inspect disc brake pads for wear and rotors
for surface condition. Inspect other brake parts,
including calipers, parking brake, etc. You may need to
have your brakes inspected more often if your driving
habits or conditions result in frequent braking.
Part D: Recommended Fluids and
Lubricants
Fluids and lubricants identied below by name, part
number or specication may be obtained from your
dealer.
Usage Fluid/Lubricant
Engine OilEngine oil with the American
Petroleum Institute Certied for
Gasoline Engines starburst symbol
of the proper viscosity. To determine
the preferred viscosity for your
vehicle’s engine, seeEngine Oil on
page 5-13.
Engine Coolant50/50 mixture of clean, drinkable
water and use only
DEX-COOL
®Coolant. SeeEngine
Coolant on page 5-23.
Hydraulic Brake
SystemDelco Supreme 11 Brake Fluid or
equivalent DOT-3 brakeuid.
Windshield
Washer SolventGM Optikleen
®Washer Solvent or
equivalent.
Power Steering
SystemGM Power Steering Fluid (GM Part
No. U.S. 1052884, in Canada
993294, or equivalent).
Automatic
TransmissionDEXRON
®-III Automatic
Transmission Fluid.
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2003 - Sierra Denali

If NHTSA receives similar complaints, it may open an
investigation, and if itnds that a safety defect exists in
a group of vehicles, it may order a recall and remedy
campaign. However, NHTSA cannot become involved in
individual problems between you, your dealer or
General Motors.
To contact NHTSA, you may either call the Auto Safety
Hotline toll-free at 1-800-424-9393 (or 366-0123 in
the Washington, D.C. area) or write to:
NHTSA, U.S. Department of Transportation
Washington, D.C. 20590
You can also obtain other information about motor
vehicle safety from the hotline.
Reporting Safety Defects to the
Canadian Government
If you live in Canada, and you believe that your vehicle
has a safety defect, you should immediately notify
Transport Canada, in addition to notifying General
Motors of Canada Limited. You may write to:
Transport Canada
330 Sparks Street
Tower C
Ottawa, Ontario K1A 0N5
Reporting Safety Defects to General
Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you’ll notify us.
Please call us at 1-800-GMC-8782 (1-800-462-8782), or
write:
Pontiac-GMC Customer Assistance Center
P.O. Box 33172
Detroit, MI 48232-5172
In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle, suspension,
brakes, electrical, steering, body, etc.
RETAIL SELL PRICE: $120.00
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2003 - Sierra Denali

A
Accessory Power Outlets.................................3-16
Adding Washer Fluid.......................................5-35
Additional Program Information........................... 7-8
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-91
Add-On Equipment..........................................4-50
Adjusting the Speakers (Balance/Fade)..............3-60
After Off-Road Driving.....................................4-30
Air Bag
Off Light.....................................................3-28
Passenger Status Indicator...........................3-31
Readiness Light..........................................3-27
Air Bag Systems.............................................1-55
Adding Equipment to Your Air Bag-Equipped
Vehicle...................................................1-71
Air Bag Off Switch.......................................1-61
How Does an Air Bag Restrain?....................1-59
Passenger Sensing System...........................1-66
Servicing Your Air Bag-Equipped Vehicle.........1-70
What Makes an Air Bag Inflate?....................1-59
What Will You See After an Air Bag Inflates?......1-59
When Should an Air Bag Inflate?...................1-58
Where Are the Air Bags?
..............................1-57
Air Cleaner/Filter, Engine
.................................5-18
Air Conditioning
..............................................3-21
All Overseas Locations
...................................... 7-4
All-Wheel Drive
...............................................5-45
All-Wheel Drive (AWD) System
.........................2-21AM ...............................................................3-76
Antenna, Fixed Mast.......................................3-78
Antenna, XM™ Satellite Radio Antenna System.....3-78
Anti-lock Brake System..................................... 4-6
Anti-Lock Brake, System Warning Light..............3-35
Appearance Care............................................5-82
Care of Safety Belts....................................5-84
Chemical Paint Spotting...............................5-88
Cleaning the Inside of Your Vehicle................5-83
Cleaning the Outside of Your Vehicle..............5-85
Finish Damage............................................5-87
GM Vehicle Care/Appearance Materials..........5-88
Sheet Metal Damage...................................5-87
Underbody Maintenance...............................5-87
Weatherstrips..............................................5-85
Approaching a Hill..........................................4-23
Ashtrays........................................................3-17
Audio System(s).............................................3-56
Audio Steering Wheel Controls......................3-76
Care of Your Cassette Tape Player................3-77
Care of Your CD Player...............................3-78
Care of Your CDs ........................................3-78
CD Changer
...............................................3-73
Fixed Mast Antenna
.....................................3-78
Navigation/Radio System
..............................3-70
Radio with Cassette and CD
.........................3-57
Rear Seat Audio (RSA)
................................3-71
Setting the Time
..........................................3-57
Theft-Deterrent Feature
................................3-75
Understanding Radio Reception
.....................3-76
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2003 - Sierra Denali

F
Filter
Engine Air Cleaner......................................5-18
Finding a PTY Station (RDS and XM™) .............3-61
Finding a Station............................................3-59
Finish Care....................................................5-85
Finish Damage...............................................5-87
Fixed Mast Antenna........................................3-78
Flash-To-Pass Feature....................................... 3-7
Flat Tire........................................................5-64
Flat Tire, Changing.........................................5-65
Fluid
Automatic Transmission................................5-20
Power Steering...........................................5-34
Windshield Washer......................................5-35
FM Stereo.....................................................3-76
Fog Lamps ....................................................3-14
Folding the Rear Seat....................................... 1-6
Following Distance..........................................4-58
Footnotes........................................................ 6-5
Front Axle......................................................5-47
Front Reading Lamps
......................................3-15
Fuel
............................................................... 5-4
Additives
...................................................... 5-6
California Fuel
.............................................. 5-5
Filling a Portable Fuel Container
..................... 5-9
Filling Your Tank
........................................... 5-7
Fuels in Foreign Countries
.............................. 5-6
Gage
.........................................................3-41Fuel (cont.)
Gasoline Octane........................................... 5-4
Gasoline Specifications.................................. 5-5
Low Warning Light.......................................3-41
System Inspection.......................................6-14
Fuel Information Button....................................3-44
FUEL LEVEL LOW.........................................3-54
Fuses
Fuses and Circuit Breakers...........................5-91
Windshield Wiper.........................................5-91
G
Gage
Engine Coolant Temperature.........................3-36
Fuel..........................................................3-41
Oil Pressure...............................................3-40
Speedometer..............................................3-26
Tachometer.................................................3-26
Transmission Temperature.............................3-36
Voltmeter Gage...........................................3-33
Garage Door Opener.......................................2-35
Gasoline
Octane........................................................ 5-4
Specifications............................................... 5-5
Gate Operator and Canadian Programming........2-37
Getting Familiar with Off-Road Driving................4-20
Glove Box.....................................................2-39
GM Mobility Program for Persons with
Disabilities.................................................... 7-5
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2003 - Sierra Denali