trunk HONDA INTEGRA 1994 4.G Workshop Manual

Lift and Support Points
Lift
Wh€n heavy 16ar compon€nts such aa susponsion, luel tank, spale tile and hatch ale to
il]iii6iliieigltt in the tuggage area bsfore hoisting. When substantial woight is lemoved from ths
b€ removod, plac6
l€ar ol th€ car, ths
cantor of gravity may chango and can cause the cal to tip folward on the hoist'
NOTE: Since each tire/wheel assembly weighs approximately 14 kg (30 lbs), placing the front wheels in trunk can assist
with the weight distribution.
1. Place the lift blocks as shown
2. Raise the hoist a lew inches (centimeters) and rock the car to be sure it is firmly supported.
3. Raise the hoist to full height and inspect lift points for solid support.
FRONT SUPPORT POINTLIFT BLOCKSBEAR SUPPORT POINT
1-9

ITEMMETRICIENGLISHIM)TES
WHEELALIGNMENTCamber
CasterTotalToe
FrontRearFrontFrontRear
-0.10'-0.45'
1'1o'omm | oinIn 2 mm I ln 0.08 in
BRAKE SYSTEMType Front
RearPad Surface Area FrontRearParking Brake Type
Power-assisted selt-adiustingventilated discPoweFassisted self-adjusting solid discio.u cm. x z | /,/5 so tn x z21.0 cm, x2 | 3.26 sq in x 2Mechanical actuating, rear two wheel brakes
TIRESize Front and r€ar
Spare Tire
P195/60R14 858*1P195/55R15 84V*2T115t0D14*3T135/70O15.4
ELECTRICAL8atteryStarterAlternatorFusesIn Under-dash Fuse/Relay BoxIn Under-hood Fuse/Relay Box
In Under-hood ABS Fuso/Rolay BoxHeadlights
Front Side Marker LightsFront Turn SignauParking LightsRear Turn Signal LighlsStop/Ta illig htsHigh Mount Brake Light'5Fear Side Marker LightsBack-up LightsLiconse Plate LightsCeiling LightsCargo Area Lights (3 DOOR)Trunk Lights l4 DOOR)SpotlightsGlove Box LightGauge LightsIndicator Lightslllumination and Pilot LightsHeater lllumination Lights
High
I2V-36AH6HR'12 V -'1.4 kW12V-90A
7.5 A, 10 A, 15 A, 20 A, 30 A7.5 A, 10 A. 15 A, 20 A, 30 A, 40 A50 A, 100 A10A, 15A,20A,40A12V-6sW{HB3}12V-55W(HB4)12V-3CP12V -32n CP12V -32 CP12V -32n CP12V -21W
12V-3CP12V -32 CP12V-8W12V-5W12v-3.4W12V-3.4W12V-5W12V-3.4W12V-3.4Wv - 0.84 w, 0.91 w, 1.12 W, 1.r W, 3 W12 V - 0.84 W. 0.91 W, 1.4 W. LEO12V-1.4W
sAE 168sAE 1157sAE 1 't 55sAE 1157sAE 7440sAE 168sA€ 1156
*1: RS, LS*2: GS-R*3: RS*1: LS, GS-R*5: Except high mount brake light installed in rcar spoiler.
3-19

Lubrication Points
For the details ol lubrication points and type of lubricants to be spplied, reter to the illustrated index and various workprocedure (such as Assembly/Reassembly, Replacement, Overhaul, Instatlation, etc.) contained in each section.
No.LUBRICATION POII\ITSLUBRICAI\IT
IEngineAPI Service Grade: Use SG or SH "Energy Conserving
II" grade oil.
The oil container may also display the API Certifications€al shown below. Make sure it says'For GasolineEngines.'
SAE Viscosity; See chan below.
Transmission Manual
Automatic
API Service Grades: SF or SG
SAE Viscosity: 1O W-3O or 1O W-4O
Honda Premium Formula or DEXRON@ II
Automatic transmission fluid
3Brake line (lncludes Anti-lock brake linelBrake fluid DOT3 or DOT4
4Clutch lineBfake tluid DOT3 or DOT4
Power steering gearboxSteoring grease P/N 08733-BO7OE
Release fork (Manual transmission)Supe. High Temp Urea Grease (P/N O8798*9OO2)
8
Throttle wire end {Dashboard lower Danel holel
C.uise cont.ol actuatot wire end
{Dashboard lower Danel holel
Silicone grease
I
10'I 'l
12
13
14
15
to
17
18
Throttle cable end (Throttle linkl
Cruise control actuator cable end lActuator link)
Brake master cvlinder Dushrod
Clutch master cylinder pushrod
Engine hood hinges and engine hood latch
Batte.v terminals
Fuel fill lid
Hatch hinges or trunk hinges
Door hinges. upper and lowet
Door oDen detent
.Multi-purpose grease
19Rear brake calioersRust-p,eventive agant
20Power steering systemHonda power steering tluid-V
21Air conditioning compressorRetrigerant oit ND-otL8 |PlN 38899-pR7-A01)(For Relrigerant: HFC-134a (R-134a))
-20 0 20 r}() 60 ao loooF
-30 -20 -'to o 10 20 30 40"c
Recolnmendod engine oilEngine oil viscosity torambient tgmpelalure rangos
API CERTIFICATION SEAL

Rear Window
Removal
Sadan
CAUTION:
a Wear gloves to remove and install the leal window.
a Do not damage the delloster grid lines.
1. To remove the rear window, f irst remove:
. Trunk lid {see page 20-149)
a Rear seat-back side bolsters (see page 20-11 1)
. Rear shelf (see page 2O-95)
a Rear pillar trim panel {see page 20 95)
2. Disconnect the defroster leads, and remove their
holders.
NOTE: Avoid scratching the rear window with the
cutter blade.
3. Remove the clips, then remove the lower cover.
NOTE: Use a clip remover to remove lhe clips.
REARwlNDow
MOLDING
LOWER COVER
20-68
---
4. Peel off the molding.
NOTE: When molding removal is difficult, cut the
molding with a knife.
MOLOING
REAR WINOOW
Pull down the rear of the headliner (see page
20-101).
CAUTION: Take care not to bend the headliner ex-
cessively.
Apply protective tape to the edge of the body, as
shown.
Using an awl. make a hole through the adhesive from
inside the car. Push the piano wire through the hole
and wrap each end around a piece of wood.
ADHESIVE/ - a,o*o *'*a
HEADLINER
PIANO WIRE
LowERsPAcER/ ;ru/
PRorEcrtvE
LowER FASTENER oore,srvr \3 rlee
o.
S
PROTECTIVE TAPE

Interior Trim
Replacement
a W€al gloves to remove and installth€ trim and panols.a When prying with a flat tip screwd.ivor. wrap it withprotective tap€ to prevent damaga.
NOTE: Take care not to bend or scratch the trim andDanels.
Kick panel/Front pillar trim removal:
l. Remove the kick Danel.
< : Clip locations
A< | Cllp, 1 B< : Ctip, 1 CV : C[p, 1
Jtl,Ml*
U ry-ry
NOTE: Remove the driver's kick panel while pullingthe hood release handle.
KICK PANEL
Pull the door trim back, then remove the front oillarrflm.
< : Clip locations, 4
lnstallation is the reverse of the removal procedure.
NOTE: lf necessary, .eplace any damaged clips.
FRONT PILLAR
20-91
Hatchback
Rear trim panet/Side trim panel/Ouarter pillar trim p-l16moval:
1. Open the hatch.
2. Remove the .ear shelt.
Remove the rear seat (see page 20-'l08).
Remove the trunk mat and spare tire lid.4.
ao..t dr
REAR SHELF
REAR SHELF
TRUNK MAT
SPARE TIRE LID

Trunk Trim
Replacement
NOTE: Take care not to bend or scratch the panels.
'1. Fold the rear seat-back forwaro.
2. Lift the trunk mat, then remove the spare tire lid.
FASTENERS
3. Remove the clips, then remove the rear trim Danel.
V : Clip loc.tlorE
AV : Clip, 4- I l Push the inner clip.
NOTE: Do not push itin too Iar.
gV I Cllp, 2
- I I Loosen the inner clip.
TRUNK MAT
-2) Detach the clip by
pulling it.
Y_)
(8r-ct-tp
hfr
)J"'J..&G 4
eEdf,
II{NER
{* ,/
w
II{NEB CLIP
ffi
-21 Detach the clip by
pulling it.
@lqFl
-- t"
4. Remove the clips, then remove the trunk side panel
on each side.
NOTE: A clips on the trunk side panel can be re-moved in the same way as those on the rea. trimpaner.
< : Cllp locationt
A{ : Cllp, 68v : Cllp, 4
Installation is the reverse ot the removal procedure.
NOTE:
a lf necessary, replace any damaged clips.a When installing the rear trim panel, install the Aclip as follows.
- 1) Pull the inner clip up as shown.
tF tNt{ER
rd[h cLrP
H
v
-2) Install the clip in rhe rear trim panel, rhenpush the inner clip until it,s flush.
INI{ER CLIP
5.
20-97

Seats
Rear Seat Replacement
Hatchback
NOTE: Take care not to scratch the seat covers and
body.
1. Fold the seat-backs {orward.
2. Remove the clips, then fold the trunk mat.
V: Clip locations, 14
I
+ |
v/J
20-108
(see page 20-1Og)
SEAT.BACKS
TRUNK MAT
3. Remove the cliD pin on each side.
Slide the seat-backs outward, then remove the seat-
backs from the pivot bracket.
SEAT.BACK
SEAT-BACK PIVOTBRACKET
CLIP PIN

Seats
Rear Seat Replacement (cont'd)
Sedan
NOTE: Take care not to scratch the seal covers and
booy.
1. Fold the seat-back forward.
2. Remove the clips.
V : Clip locations, I
SEAT-8ACK
l
/-.;- I----+tl l---M- I
/ /,/
TRUNK MAT
SEAT-BACK
20-110
3. Detach the hook, then remove the trunk mat.
TRUNKMAT
a-^I{ \
Nry
YHOOK
SEAT.BACK
TRUNKMAT
4. Remove the bolts. then remove the seat-back.
V : Eolt locations, 4
REAR SEAT LAICH/LOCK CYLINDER{see page 2O-'l 1 1l
REAR SEATPIVOT BRACKET(see page 2O-1 1 1)
REAR SEATPIVOT BRACKET
I
I gel?"Til.*,,", i
E 7.2 tbt'trl I" -----r"
SEAT.BACK

Rear Seat Belt Replacement (cont'd)
a Rear seat {see page 20-1 10) a Trunk mat (see page 20-97}
a Rear pillar trim panel (see page 20-951 a Rear trim panel {see page 20-971
a Rear shelf trim panel (see page 20-95) . Trunk side panel (see page 20-97)
. Rear shelf (see pag€ 20-96)
Remove all the anchor bolts, the retractor bolt and the retractor mounting bolts, then remove the rear s€at belts
and center belts.
NOTE: When removing the anchor bolts and the retractor bolt, use a 17 mm socket or box-end wrench.
Check thst the retractor locking m€chanism tunctions as described on page 2O-122'
UPPER ANCHOR BOLT7/16-20 UNF32 N.tn (3.3 kgf'm, 24 lbl ft)
RETRACTOR MOUNTINGBOLT6 x 1.0 mm9.8 il.m (1.0 kgt.m,7.2 tbt.tllRETRACTOR BOLT7/16-20 UNF32 .m (3.3 kgl.m,24 tbt.ft)
RETRACTORREAR SEATBELT
Seat Belts
Sodan
'I . Remove:
20-120
CENTER AI{CHOR BOLTS7/16-20 UNF32 N.m (3.3 ksl'm,LOWER ANCHOR BOLT7/16-20 UNF32 N.m (3.3 kgf .m,
24 tbf.ftl
24 lbl ftl
CENTER BELTS

Bumpers
Rear Bumper Replacement (cont'dl
6. Remove the absorber, bumper beam gusset and rear
bumper beam.
y: Bolt localions, 4
12 x 1.25 mm I
64Nm{65kgfm,I* "r:,
)ACCESS CAP
LlF/d,rft
REAR EUMPERBEAMEUMPER BEAMGUSSET
lnstallation is the reverse of the removal prcedure.
NOTE: Make sure the license plate light connector
is connected, and the grommet is installed properly,
20-142
Sadan
1. Remove the screw from each side


: Sciow locations, 2
REAR BUMPER
2. ODen the trunk lid, then remove the rear trim panel
(see page 20-97).
3. Disconnect the license plate light connector and
grommet from the rear trunk atea. Remove the clips
and bolts, then remove the rear bumper'
v: Cllp loc.tions, 5 : 8ok locations, 2
€l
#.,1
9.8 N.m il1.O kgl m, I7.2 rbr.ft) J
6 x 1.0 mm I
GBOMMET