engine Hyundai Azera 2008 Repair Manual

4
CORROSION PREVENTION AND APPEARANCE CARE
5
E030D01A-AATWhen to Wax AgainYou should polish and wax the car again
when water no longer beads on a clean
surface but spreads out over a larger area.E030C01A-AATPolishing and WaxingAlways wash and dry the car before polish-
ing or waxing or using a combination
cleaner and wax. Use a good quality com-
mercial product and follow the
manufacturer's directions on the container.
Polish and wax the bright trim pieces as
well as the paint.E030B01A-AATSpot CleaningDon't use gasoline, strong solvents or cor-
rosive cleaning agents. These can dam-
age the finish of the car. To remove road
tar, use turpentine on a clean, soft cloth. Be
gentle.
To remove dead insects or tree sap, use
warm water and mild soap or car-washing
solution. Soak the spot and rub gently. If
the paint has lost its luster, use a commer-
cial car-cleaning polish. After rinsing, dry the car using a damp
chamois or soft, absorbent cloth. The rea-
son for drying the car is to remove water
from the car so it will dry without water
spots. Don't rub, this can damage the fin-
ish.
If you find any nicks or scratches in the
paint, use touch-up paint to cover them to
prevent corrosion. To protect the paintwork
of the car against corrosion, you must
clean your Hyundai (at least once a month).
Give special attention
to the removal of salt, mud and other sub-
stances on the underside of the
splashboards of the car. Make sure that the
outlets and the underside of the doors are
open. Paint damage can be caused by
small accumulation of tar, industrial pre-
cipitation, tree resin, insects and bird drop-
pings, when not removed immediately. If
water alone is not strong enough to re-
move the accumulated dirt, use a mild car
washing solution. Be sure to rinse the
surface after washing to remove the solu-
tion. Never allow the solution to dry on the
painted surfaces.
!
CAUTION:
o Water washing in the engine compart-
ment including high pressure water
washing may cause the failure of elec-
trical circuits located in the engine
compartment.
o Never allow water or other liquids to
come in contact with electrical/elec-
tronic components inside the vehicle
as this may damage them.
OJB037800

5
VEHICLE MAINTENANCE REQUIREMENTS2
F010C01A-AATSpecified Scheduled ProceduresThese are the procedures such as inspec-
tions, adjustments and replacements that
are listed in the maintenance charts start-
ing on page 5-4. These procedures must
be performed at the intervals shown in the
maintenance schedule to assure that your
warranty remains in effect. Although it is
strongly recommended that they be per-
formed by the trained technicians at your
Hyundai dealer, these procedures may be
performed at any qualified service facility.
It is suggested that genuine Hyundai ser-
vice parts be used for any required repairs
or replacements. Other parts of equivalent
quality such as engine oil, engine coolant,
manual or auto transaxle oil, brake fluid
and so on which are not supplied by
Hyundai Motor Company or its distributor
may be used without affecting your war-
ranty coverage but you should always be
sure these are equivalent to the quality of
the original Hyundai parts. Your Owner's
Handbook provides further information
about your warranty coverage.
F010A01A-AATService RequirementsTo ensure that you receive the greatest
number of miles of satisfying operation
from your Hyundai, certain maintenance
procedures must be performed. Although
careful design and engineering have re-
duced these to a minimum, those that are
required are of the utmost importance.
It is your responsibility to have these main-
tenance procedures performed to comply
with the terms of the warranties covering
your new Hyundai. The Owner's Hand-
book supplied with your new vehicle pro-
vides further information about these war-
ranties.
F010B01A-AATMaintenance RequirementsThe maintenance required for your
Hyundai can be divided into three main
areas:
o Specified scheduled procedures
o General checks
o Do-it-yourself maintenance
MAINTENANCE INTERVALS

5
VEHICLE MAINTENANCE REQUIREMENTS4
SCHEDULED MAINTENANCEF030B03TG-AATR :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.F030A01A-AATThe following maintenance services must be performed to ensure good emission control and performance. Keep receipts for all vehicle
emission services to protect your warranty. Where both mileage and time are shown, the frequency of service is determined by whichever
occurs first.
DESCRIPTION
EMISSION CONTROL ITEMS
ENGINE OIL AND FILTER
FUEL FILTER
FUEL LINES, FUEL HOSES AND CONNECTIONS
VACUUM HOSE
CRANKCASE VENTILATION HOSE
VAPOR HOSE AND FUEL FILLER CAP
AIR CLEANER FILTER
SPARK PLUGS (IRIDIUM COATED)
VALVE CLEARANCE
See Note *
1
FUEL TANK AIR FILTER
ELECTRONIC THROTTLE CONTROL No.
1
2
3
4
5
6
7
8
9
10
11MILES X 1000
KILOMETERS X 1000
MONTHS7.5
12
6
R
I
I
I
I15
24
12
R
I
I
I
I
I
I22.5
36
18
R
I
I
I
I30
48
24
R
I
I
I
I
R
R
I37.5
60
30
R
R
I
I
I
I45
72
36
R
I
I
I
I
I
I52.5
84
42
R
I
I
I
I60
96
48
R
I
I
I
I
R
I
R
I67.5
108
54
R
I
I
I
I75
120
60
R
R
I
I
I
I
I
I82.5
132
66
R
I
I
I
I90
144
72
R
I
I
I
I
R
R
I97.5
156
78
R
I
I
I
I
R105
168
84
R
I
I
I
I
I
I112.5
180
90
R
R
I
I
I
I120
192
96
R
I
I
I
I
R
I
R
I127.5
204
102
R
I
I
I
I135
216
108
R
I
I
I
I
I
I142.5
228
114
R
I
I
I
I150
240
120
R
R
I
I
I
I
R
R
I
Note:
*1. INSPECT FOR EXCESSIVE TAPPET NOISE AND/OR ENGINE VIBRATION AND ADJUST IF NECESSARY.

5
VEHICLE MAINTENANCE REQUIREMENTS6
MAINTENANCE UNDER SEVERE USAGE CONDITIONSSEVERE DRIVING CONDITIONSA - Repeatedly driving short distance of less than 5miles (8km) in
normal temperature or less than 10miles (16km) in freezing tem-
perature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt- spread
roads
D - Driving in areas using salt or other corrosive materials or in very cold
weatherF040A03TG-AATThe following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below
for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
E - Driving in sandy areas
F - Driving in heavy traffic area over 90°F (32°C)
G - Driving on uphill, downhill, or mountain road
H - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle
towing
J - Driving over 100 MPH (170 Km/h)
K - Frequently driving in stop-and-go conditionsENGINE OIL AND FILTER
AIR CLEANER FILTER
SPARK PLUGS
BRAKE PADS, CALIPERS AND ROTORS
REAR DISC BRAKE/LININGS, PARKING BRAKE
STEERING GEAR BOX, LINKAGE & BOOTS/
LOWER ARM BALL JOINT, UPPER ARM BALL JOINT
DRIVE SHAFTS AND BOOTS
AUTOMATIC TRANSAXLE FLUID
CLIMATE CONTROL AIR FILTER
MAINTENANCE ITEM
R
R
I
I
I
I
I
R
R
EVERY 3,000 MILES (4,800 KM) OR 3 MONTHS
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
EVERY 7,500 MILES (12,000 KM) OR 6 MONTHS
EVERY 30,000 MILES (48,000 KM)
MORE FREQUENTLY
DRIVING
CONDITION MAINTENANCE
INTERVALS MAINTENANCE
OPERATION
A, B, C, D, E, F, G, H, I, K
C, E
B, H
C, D, G, H
C, D, G, H
C, D, E, F, G, H, I
C, D, E, F, H
A, C, E, F, G, H, I
C, E

5
VEHICLE MAINTENANCE REQUIREMENTS
7
F060D01A-AATo Fuel Lines, Fuel Hoses and Con-
nectionsCheck the fuel lines, fuel hoses and con-
nections for leakage and damage. Have a
trained technician replace any damaged
or leaking parts immediately.F060B01NF-GATo Drive BeltsInspect all drive belts for evidence of cuts,
cracks, excessive wear or oil saturation
and replace if necessary. Drive belts should
be checked periodically for proper ten-
sion.
F060M01A-AATo Engine Oil and FilterThe engine oil and filter should be changed
at the intervals specified in the mainte-
nance schedule. If the car is being driven
in severe conditions, more frequent oil and
filter changes are required.F060C01A-AATo Fuel FilterA clogged filter can limit the speed at which
the vehicle may be driven, damage the
emission system and cause hard starting.
If an excessive amount of foreign matter
accumulates in the fuel tank, the filter may
require replacement more frequently.
After installing a new filter, run the engine
for several minutes, and check for leaks at
the connections. Fuel filters should be
installed by trained technicians.
F060F01A-AATo Vacuum, Crankcase Ventilation
HosesInspect the surface of hoses for evidence
of heat and/or mechanical damage. Hard
and brittle rubber, cracking, tears, cuts,
abrasions, and excessive swelling indi-
cate deterioration. Particular attention
should be paid to examine those hose
surfaces nearest to high heat sources,
such as the exhaust manifold.
Inspect the hose routing to assure that the
hoses do not come in contact with any heat
source, sharp edges or moving compo-
nent which might cause heat damage or
mechanical wear. Inspect all hose con-
nections, such as clamps and couplings,
to make sure they are secure, and that no
leaks are present. Hoses should be re-
placed immediately if there is any evi-
dence of deterioration or damage.
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS

5
VEHICLE MAINTENANCE REQUIREMENTS8
F070G02A-AATo Brake FluidCheck brake fluid level in the brake fluid
reservoir. The level should be between
"MIN" and "MAX" marks on the side of the
reservoir. Use only hydraulic brake fluid
conforming to DOT 3 or DOT 4.F070F01A-AATo Brake Hoses and LinesVisually check for proper installation, chaf-
ing, cracks, deterioration and any leak-
age. Replace any deteriorated or dam-
aged parts immediately.
F070E06A-AATo Automatic Transaxle FluidThe fluid level should be in the “HOT”
range of the dipstick, after the engine and
transaxle are at normal operating tem-
perature. Check the automatic transaxle
fluid level with the engine running and the
transaxle in neutral, with the parking brake
properly applied. Use HYUNDAI GENU-
INE ATF SP III, DIAMOND ATF SP III, SK
ATF SP III or other brands meeting the SP
III specification approved by Hyundai Motor
Co. when adding or changing fluid. Using
the wrong ATF may result in damage to the
ATM.F070C01A-AATo CoolantThe coolant should be changed at the
intervals specified in the maintenance
schedule.
F060J01A-AATo Spark PlugsMake sure to install new spark plugs of the
correct heat range.F060H01A-AATo Air Cleaner FilterA Genuine Hyundai air cleaner filter is
recommended when the filter is replaced.F060G01A-AATo Vapor Hose and Fuel Filler CapThe vapor hose and fuel filler cap should
be inspected at those intervals specified in
the maintenance schedule. Make sure that
a new vapor hose or fuel filler cap is cor-
rectly replaced.F060N02E-AATo Valve ClearanceInspect excessive valve noise and/or en-
gine vibration and adjust if necessary. A
qualified technician should perform the
operation.
F070H01TG-AATo Rear Disc Brake /
Linings, Parking BrakeCheck the rear disc brake and linings for
scoring, burning, leaking fluid, broken parts,
and excessive wear. Inspect the parking
brake system including the parking brake
pedal and cables. For detailed service
procedures, refer to the Shop Manual.

5
VEHICLE MAINTENANCE REQUIREMENTS
9
F070L01A-AATo Suspension Mounting BoltsCheck the suspension connections for
looseness or damage. Retighten to the
specified torque.F070K01A-AATo Exhaust Pipe and MufflerVisually inspect the exhaust pipes, muffler
and hangers for cracks, deterioration, or
damage. Start the engine and listen care-
fully for any exhaust gas leakage. Tighten
connections or replace parts as neces-
sary.F070J01A-AATo Brake Pads, Calipers and RotorsCheck the pads for excessive wear, discs
for run out and wear, and calipers for fluid
leakage.
F070Q01A-AATo Air Conditioning RefrigerantCheck the air conditioning lines and con-
nections for leakage and damage. Check
air conditioning performance according to
the relevant shop manual if necessary.F070P01A-AATo Drive Shafts and BootsCheck the drive shafts, boots and clamps
for cracks, deterioration, or damage. Re-
place any damaged parts and, if neces-
sary, repack the grease.
F070N01A-AATo Power Steering Pump, Belt and
HosesCheck the power steering pump and hoses
for leakage and damage. Replace any
damaged or leaking parts immediately.
Inspect the power steering belt for evi-
dence of cuts, cracks, excessive wear,
oiliness and proper tension. Replace or
adjust it if necessary.F070M01Y-AATo Steering Gear Box, Linkage &
Boots/Lower Arm Ball Joint, Up-
per Arm Ball JointWith the vehicle stopped and engine off,
check for excessive free-play in the steer-
ing wheel. Check the linkage for bends or
damage. Check the dust boots and ball
joints for deterioration, cracks, or damage.
Replace any damaged parts.

6
Engine Compartment .................................................... 6-2
General Checks ............................................................ 6-3
Maintenance Precautions ............................................. 6-4
Checking the Engine Oil ............................................... 6-4
Checking and Changing the Engine Coolant ................ 6-6
Changing the Air Cleaner Filter ..................................... 6-8
Windshield Wiper Blades .............................................. 6-8
Checking the Transaxle Fluid (Automatic)..................6-12
Checking the Brakes ..................................................6-14
Air Conditioning Care..................................................6-16
Changing the Climate Control Air Filter .......................6-16
Checking Parking Brake Pedal ...................................6-18
Checking and Replacing Fuses..................................6-18
Checking the Battery..................................................6-21
Power Steering Fluid Level .........................................6-23
Replacement of Light Bulbs ........................................6-24
Bulb Wattages.............................................................6-32
Fuse Panel Description...............................................6-33
DO-IT-YOURSELF MAINTENANCE
6

6
DO-IT-YOURSELF MAINTENANCE
2
G010A01TG-AATENGINE COMPARTMENT
HTG5002
CAUTION:
When inspecting or servicing the
engine, you should handle tools
and other heavy objects care-
fully so that the plastic cover of
the engine is not damaged.
!
1. Coolant reservoir cap ................ 6-7
2. Engine oil filler cap .................... 6-5
3. Air cleaner .................................. 6-8
4. Brake fluid reservoir .................6-155. Fuse and relay box ..................6-18
6. Windshield washer fluid
reservoir...................................6-12
7. Power steering fluid reservoir ..6-238. Engine oil level dipstick ............. 6-5
9. Automatic transaxle oil level
dipstick.....................................6-14
10. Radiator cap .............................. 6-6
11. Battery ......................................6-21(3.3L/3.8L)

6
DO-IT-YOURSELF MAINTENANCE
3
G020C01TG-AATVehicle InteriorThe following should be checked each
time when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heating system operation
(and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking
brake
o Automatic transaxle operation, includ-
ing "Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sun visor operation
If you notice anything that does not operate
correctly or appears to be functioning cor-
rectly, inspect it carefully and seek assis-
tance from your Hyundai dealer if service
is needed.
G020B01A-AATVehicle ExteriorThe following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition
(including spare tire)
GENERAL CHECKSG020A01NF-AATEngine CompartmentThe following should be checked regu-
larly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery condition
o Air cleaner filter condition
o Engine vibration