Light Hyundai Matrix 2005 Service Manual

OWNER MAINTENANCE
6-16 SG120D1-E Brake Fluid Level The fluid level in the brake fluid reservoir should be checked periodically. The levelshould be between the "MIN" and "MAX"marks on the side of the reservoir. If the levelis at or below the "MIN" mark, fluid should beadded having carefully cleaned the area sur-rounding the reservoir cap to ensure that dirtis not allowed to enter the system. It shouldbe noted that the brake fluid level will de-crease slightly as the friction linings of thepads and shoes become worn and that this isa normal condition.
SG120A1-E
BRAKE SYSTEM CHECKING CAUTION:
Correct operation of the braking system is
essential to the safe operation of the vehicle and therefore, any maintenance operationsother than those listed below should beentrusted to a Hyundai authorised re-pairer.
SG120C2-E
Brake Fluid Recommendations
Only brake fluid conforming to DOT 3 or
DOT 4 specifications or higher may be usedin the braking system. Care should be takento observe the instructions and precautionsprinted upon the container.
HFC5005
Petrol engine
People using pacemakers should ensure that they keep a distance of 30cm fromthe ECU or wiring harness within theengine room whilst engine is running,since the high currents in the CommonRail system produce considerable mag-netic fields. Fluid Capacity The total fluid capacity of the transmission unit is 6.1 litres (1.6 DOHC)/6.7 litres(1.8 DOHC).
Fluid level should be within this range
C090A03FC
ÎÎ
WARNING: The cooling fan is controlled by engine
coolant temperature and may sometimes operate even when the engine is not run-ning. Use extreme caution when workingnear the blades of the cooling fan so thatyou are not injured by a rotating fan blade.As the engine coolant temperature de-creases, the fan will automatically shutoff. This is a normal condition.
WARNING (Diesel only): Never work on injection system with en-
gine running or within 30 seconds after shutting off engine. High pressure pump,rail, injectors and high pressure pipes aresubject to high pressure even after theengine stopped. The fuel jet produced byfuel leaks may cause serious injury, if itcontacts the body.

OWNER MAINTENANCE 6-21
G200B01E-EAT
INDIVIDUAL CIRCUIT FUSES
The fuse box containing the individual circuit fuses will be found in the backside of multi boxlocated in the right side of driver. The multi boxis removed by pulling lightly and then releasingthe lid. A fuse rating grid will be found on thereverse side of the cover. In the event of fusefailure, the fuse should be replaced with one ofequivalent rating. A fuse removal tool is pro-vided within the fuse box to facilitate replace-ment. In the event of a replacement fuse failing shortly after installation a malfunction within the circuitprotected by that fuse is indicated. The circuitshould be checked by a Hyundai authorisedrepairer at the first available opportunity.
HFC4010-D
AXA6201B
WARNING: The use of replacement fuses having a higher rating than specified or other meansof connecting the circuit will create a po-tential fire hazard. NOTE: See page 6-28 for the fuse pannel descrip- tions.
SG210A1-E
BATTERY MAINTENANCE
D010B01FC
WARNING:
Motor vehicle batteries contain sulphuric
acid which is corrosive and poisonous. Hy- drogen gas is emitted from the battery whichis explosive when combined with oxygen.The following precautions must be strictlyobserved to avoid personal injury or dam-age to the vehicle.
o If battery electrolyte is spilled onto skin or
into eyes, the effected area must be flushed with copious amounts of water and medicalassistance sought.
o If battery electrolyte is ingested, copious amounts of water or milk followed by an ant-acid (raw egg or milk of magnesia) must bedrunk. Vomiting should not be induced andmedical assistance must be sought.

OWNER MAINTENANCE
6-22 SG230A1-E POWER STEERING FLUID LEVEL
HFC5004
G230A02FC
Petrol engine
Diesel engine
The power steering fluid level should be checked daily.
SG220A1-E ELECTRIC COOLING FANS WARNING: The cooling fan is controlled by engine coolant temperature and may sometimesoperate even when the engine is not run-ning. Use extreme caution when workingnear the blades of the cooling fan so thatyou are not injured by a rotating fan blade.As the engine coolant temperature decreas-es, the fan will automatically shut off. Thisis a normal condition. The engine cooling fan should operate before the temperature gauge reaches the upper por-tion of the scale and the condenser fan shouldoperate whenever the air conditioning is in use.
o Batteries must only be charged in well
ventilated areas from which naked lights orsources of sparks are excluded.
o Ensure that children, pets or other unauthorised persons are kept away frombatteries.
o Do not allow anything to bridge the positive (+) and negative (-) terminals of the battery.
o Never invert the battery. The battery fitted during production is of the "Maintenance Free" type.

OWNER MAINTENANCE
6-24 G270A02A-GAT HEADLIGHT BULB Replacement instructions:
G270A01FC
1. Allow the bulb to cool. Wear eye protection.
2. Always grasp the bulb by its plastic base, avoid touching the glass.
SG250A1-E
REPLACING LIGHT BULBS
In the event of bulb failure being experienced, ensure that the relative lighting circuit is turnedoff prior to attempting to replace the bulb. Theillustrations on the following page will assist inlocating and removing the various bulbs. En-sure that the replacement bulb has the samecap configuration and wattage as the original. CAUTION: Keep the lamps out of contact with petro- leum products, such as oil, petrol, etc.
1. Loosen the drain plug at the bottom of the
fuel filter.
2. Tighten the drain plug when water no longer comes out.
3. Check to be sure that the warning lamp illuminates when the ignition key is turnedto "ON", and that it goes off when theengine is started. If in doubt, consult your nearest Hyundai authorised repairer.
NOTE: It is recommended that water accumu- lated in the fuel filter should be removedby an authorized Hyundai authorised re-pairer. WARNING:
o Do not smoke or have any other open flame near the vehicle while bleeding the fuel system.
o Be sure to carefully wipe away any water drained out in this manner, be-cause the fuel mixed in the water mightbe ignited and result in a fire.
G300B02FC
If the fuel filter warning lamp illuminates during driving, it indicates that water has accumu-lated in the fuel filter. If this occurs, remove thewater as described.
G300A01B-GAT REMOVAL OF WATER FROM THE FUEL FILTER (Diesel engine)
G300A02FC

OWNER MAINTENANCE 6-25
5. Push the bulb spring for removing the
headlight bulb.
6. Remove the protective cap from the re- placement bulb and install the new bulb by matching the plastic base with the headlighthole. Install the dust cover after retighteningthe bulb spring and reconnect the powercord.
7. Use the protective cap and carton to dis- pose of the old bulb.
8. Check for proper headlight aim.
WARNING The halogen bulb contains gas under
pressure and if impacted could shatter, resulting in flying fragments. Always weareye protection when servicing the bulb.
G270A02FC
3. Disconnect the power cord from the bulb base in the back of the headlight.
4. Remove the dust cover.
5. Open the bonnet.
6. Draw the vertical line (through the centreof each headlight beam pattern) and the horizontal line (through the centre of eachheadlight beam pattern) on the aimingscreen. And then, draw the horizontal parallel line at 1.18 in. (30 mm) under the horizontalline.
7. Adjust each cut-off line of the low beam to the parallel line with a phillips screwdriver- VERTICAL AIMING
8. Adjust each cut-off line of the low beam to each vertical line with a phillips screw-driver - HORIZONTAL AIMING.
G290A01FC-EAT
HEADLIGHT AIMING ADJUSTMENT
Before performing aiming adjustment, makesure of the following.
1. Keep all tyres inflated to the correct pres- sure.
2. Place the vehicle on level ground and press the front bumper & rear bumper down sev-eral times. Place the vehicle at a distanceof 118 in. (3,000 mm) from the test wall.
3. See that the vehicle is unloaded (except for full levels of coolant, engine oil and fuel,and spare tyre, jack, and tools).
4. Clean the head lights lens and turn on the headlight (Low beam).
G290A01FC
Horizontal Aiming
Vertical Aiming
Protect the bulb against abrasions or scratches and against liquids whenlighted. Turn on the bulb only when in-stalled in a headlight. Replace the head-light if damaged or cracked. Keep thebulb out of the reach of children anddispose of the used bulb with care.

OWNER MAINTENANCE
6-26 SPECIFICATIONS: "H" Horizontal centre line of headlights from ground. : 26.8 in.(656 mm) "W" Distance between each headlight centre.: 47.7 in. (1,164 mm) "L" Distance between the headlights and thewall that the lights are tested against. : 118 in. (3,000 mm).
G290B01FC-EAT
Adjustment After Headlight Assembly Replacement
Horizontal line
If the vehicle has had front body repair and the
headlight assembly has been replaced, the headlight aiming should be checked using theaiming screen as shown in the illustration.Turn on the headlight switch. (Low BeamPosition)
1. Adjust headlights so that main axis of light is parallel to centre line of the body and is aligned with point "P" shown in the illustra-tion.
2. Dotted lines in the illustration show the centre of headlights. G290B01S-DAGVertical line
W
0.59 in. (15mm)"P" 1.18 in. (30mm)
Cut-off line
Ground line H
H L

OWNER MAINTENANCE 6-27
G280A02FC-EAT
HFC5006-D
58
461011129
2
1
3Socket typeW2.1×9.5D
P43t-38PK22s
BA 15s
W2.1×9.5D
S8.5/8.5
W2.1×9.5D W2.1×4.6D Part Name
High Mounted Rear Stop LightRear Fog Light License Plate Light Luggage Compartment Light Rear Combination
No.
12 3 4 5 6 7 Part Name
Front Position LightHead Light (High/Low) Front Fog Light (Not all models) Front Turn Signal Light InteriorSide Repeater Front Door Edge Warning Light (Not all models) No.
8 9
1011 12
Wattage
5
60/55 55 21 10 1055
Socket type BA 15s BA 15s
W2.1×9.5D
S8.5/8.5BA 15s
BAY 15d BA 15s
Map LightRoom Light
Turn Signal Light Stop/Tail Light Back -up Light
Wattage
21 2155
21
21/5 21
7

OWNER MAINTENANCE 6-31
DESCRIPTION
H/LP IND
HTD IND
A/CON
RR HTD
STOP
D/LOCK
HAZARD AUDIO
C/LIGHT A/B
A/B IND
T/SIG
ECU
ETACS
RR WPR START
FRT WPR S/HTD
P/OUTLET
IG2
O/S MRR
G200D01FC-GAT
Inner Panel
G200D01FC-D
PROTECTED COMPONENTS Head lamp indicator Defogger relay, Left(Right) outside mirror motor, Rear window motor A/C Switch Defogger relay Stop lamp switch, Power window relay Door lock(unlock) relay, ETACM, Sunroof relay Burglar alarm relay, Hazard relay Audio Cigarette lighter SRS control module SRS IND. Hazard switch, Seat belt timer, Instrument cluster, ABS control module, Pre-excitation resistor, Washer motor ECM, Vehicle speed sensor, TCM, Ignition coil ETACM, A/T Shift lever Rear wiper motor, Rear wiper relay Start relay Wiper relay, Washer motor, Wiper & Defogger timer Left (Right) front seat warmer switch Front (Rear) power outlet ETACM, Power window relay, Defogger relay, Sunroof relay Head lamp relay, Blower relay Outside mirror switch, Rear fog lamp relay
FUSE RATING
10A 10A 10A 30A 10A 15A 10A 10A 15A 10A 10A 10A 15A 10A 10A 10A 20A 15A 25A 10A 10A

INDEX10-1
A ACCESSORY TRAY
........................................................................ 1-50
AIR CONDITIONING SWITCH ........................................................ 1-60
AIR CONDITIONING SYSTEM MAINTENANCE ...........................6-18
AIR CLEANER ELEMENT REPLACEMENT ..................................6-12
ANTENNA ......................................................................................... 1-64
ANTI-THEFT ALARM SYSTEM .... .......................................... 1-5 ~ 1-7
AUTO FUEL CUT SWITCH ............................................................. 1-53
AUTOMATIC TRANSAXLE ............................................................... 2-6
AUTOMATIC TRANSAXLE FLUID ................................................ 6-14
B BATTERY MAINTENANCE ............................................................. 6-21
BEFORE STARTING THE ENGINE ................................................. 2-2
BLEEDING THE FUEL SYSTEM ....................................................6-23
BONNET RELEASE ......................................................................... 1-51
BRAKE PEDAL FREEPLAY .................................... ........................ 6-19
BRAKE TRACTION CONTROL SYSTEM ................... ................... 2-10
BRAKE SYSTEM CHECKING ........................................................ 6-16CCARE OF SEAT
BELTS ................................................................. 1-14
CARGO AREA COVER ................................................................... 1-53
CATALYTIC CONVERTOR OPERATING PRECAUTIONS ............. 7-1
CENTRE VENTILATOR ................................................................... 1-55
CENTRAL DOOR LOCKS ................................................................. 1-5
CHANGING A FLAT TYRE ............................................................... 3-4
CHECKING THE CLUTCH FLUID.................................................. 6-17
CHILD-PROOF REAR DOOR LOCK ................................................ 1-4
CHILD RESTRAINT SYSTEM ............................................. 1-17 ~ 1-22
CIGAR LIGHTER ............................................................................. 1-42
CLUTCH PEDAL FREEPLAY ......................................................... 6-19
COMBINATION IGNITION SWITCH AND STEERING LOCK ........ 2-2
COOLANT TEMPERATURE GAUGE .............................................1-35
D DAILY OPERATING CHECKS .......................................................... 6-4
DIGITAL CLOCK .............................................................................. 1-42
DOOR LOCKS ................................................................................... 1-3
DOOR WINDOWS ............................................................................. 1-7 DRINK HOLDER .............................................................................. 1-43
DRIVE BELTS .................................................................................. 6-20
DRIVING FOR ECONOMY ............................................................. 2-11
JK000A1-A 10. INDEX
10

INDEX
10-2
E EFFECTIVE BRAKING
...................................................................... 2-9
ELECTRIC COOLING FANS ........................................................... 6-22
EMERGENCY TOWING ................... ...............................................3-10
EMISSION CONTROL SYSTEM ...................................................... 7-1
ENGINE COMPARTMENT ...................................................... 6-1 ~ 6-3
ENGINE COOLANT CHECKING AND REPLACING ....................... 6-9
ENGINE OIL AND FILTER REPLACEMENT ................................... 6-6
ENGINE OIL CONSUMPTION .......................................................... 6-6
ENGINE OIL REPLENISHMENT ...................................................... 6-5
ENGINE OIL ....................................................................................... 6-4
EXTERIOR REAR VIEW MIRR OR ................................................. 1-47
FFOLDING REAR SEATBACK AND SEAT CUSHION .......1-11 ~ 1-12
FOLD-UP TRAY ............................................................................... 1-50
FRONT ASHTRAY ........................................................................... 1-42
FRONT FOG LIGHT SWITCH ........................................................ 1-41
FUEL ECONOMY .............................................................................. 2-4
FUEL GAUGE .................................................................................. 1-35
FUEL RECOMMENDATIONS ........................................................... 1-1
FUSE PANEL DESCRIPTION ......................................................... 6-28
FUSIBLE LINKS ............................................................................... 6-20G GLOVE BOX
.................................................................................... 1-47
H HAZARD WARNING SYSTEM ........................................................ 1-40
HEADLIGHT AIMING ADJUSTEMENT ..........................................6-25
HEADLIGHT BULB ......................................................................... 6-24
HEADLIGHT LEVELING DEVICE SYSTEM ..................................1-44
HEAD RESTRAINT ADJUSTMENT ........................................ 1-9, 1-11
HEATED REAR WINDOW .............................................................. 1-41
HEATING CONTROL ....................................................................... 1-58
HEIGHT ADJUSTABLE FRONT SEAT SHOULDER BELT .......... 1-14
HORN ............................................................................................... 1-54
I
IF THE ENGINE CANNOT BE CRANKED ...................................... 3-1
IF THE ENGINE WILL NOT START ................................................ 3-1
IF THE EVENT OF A PUNCTURE ................................................... 3-4
IF YOUR VEHICLE MUST BE TOWED ........................................... 3-8
IMMOBILISER SYSTEM ......................................................... 1-2 ~ 1-3
INDIVIDUAL CIRCUIT FUSES ........................................................ 6-21
INSTRUMENT CLUSTER AND INDICATORS .............................. 1-30
INSTRUMENTS AND CONTROLS .................................................1-29
INTERIOR LIGHT ............................................................................ 1-46
INTERIOR REAR VIEW MIRROR .................................................. 1-49