lan s INFINITI FX35 2004 Service Manual

SRS-22
TROUBLE DIAGNOSIS
Revision: 2004 November 2004 FX35/FX45
NOTE:

Follow the procedures in numerical order when repairing malfunctioning parts. Confirm whether malfunc-
tion is eliminated using air bag warning lamp or CONSULT-II each time repair is finished. If malfunction is
still observed, proceed to the next step. When malfunction is eliminated, further repair work is not
required.
PRE-TEN FRONT LH
[OPEN]
Front LH pre-tensioner circuit is open. 1. Visually check the wiring harness
connections.
2. Replace the harness if it has visible
damage.
3. Replace the front LH seat belt.
(Before disposal, it must be acti-
vated.)
4. Replace the diagnosis sensor unit.
5. Replace the related harness. PRE-TEN FRONT LH
[VB-SHORT]

Front LH pre-tensioner circuit is shorted to a power supply cir-
cuit.
PRE-TEN FRONT LH
[GND-SHORT]

Front LH pre-tensioner circuit is shorted to ground.
PRE-TEN FRONT LH
[SHORT]

Front LH pre-tensioner circuit is shorted between lines.
PRE-TEN FRONT RH
[OPEN]

Front RH pre-tensioner circuit is open. 1. Visually check the wiring harness
connections.
2. Replace the harness if it has visible
damage.
3. Replace the front RH seat belt.
(Before disposal, it must be acti-
vated.)
4. Replace the diagnosis sensor unit.
5. Replace the related harness. PRE-TEN FRONT RH
[VB-SHORT]

Front RH pre-tensioner circuit is shorted to a power supply cir-
cuit.
PRE-TEN FRONT RH
[GND-SHORT]

Front RH pre-tensioner circuit is shorted to ground.
PRE-TEN FRONT RH
[SHORT]

Front RH pre-tensioner circuit is shorted between lines.
CURTAIN MODULE LH
[OPEN]

LH side curtain air bag module circuit is open. 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. Replace the LH side curtain air bag
module.
(Before disposal, it must be
deployed.)
4. Replace the diagnosis sensor unit.
5. Replace the related harness. CURTAIN MODULE LH
[VB-SHORT]

LH side curtain air bag module circuit is shorted to a power sup-
ply circuit.
CURTAIN MODULE LH
[GND-SHORT]

LH side curtain air bag module circuit is shorted to ground.
CURTAIN MODULE LH
[SHORT]

LH side curtain air bag module circuit is shorted between lines.
CURTAIN MODULE RH
[OPEN]

RH side curtain air bag module circuit is open. 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. Replace the RH side curtain air bag
module.
(Before disposal, it must be
deployed.)
4. Replace the diagnosis sensor unit.
5. Replace the related harness. CURTAIN MODULE RH
[VB-SHORT]

RH side curtain air bag module circuit is shorted to a power sup-
ply circuit.
CURTAIN MODULE RH
[GND-SHORT]

RH side curtain air bag module circuit is shorted to ground.
CURTAIN MODULE RH
[SHORT]

RH side curtain air bag module circuit is shorted between lines.
CONTROL UNIT

Diagnosis sensor unit is malfunctioning. 1. Visually check the wiring harness
connection.
2. Replace the diagnosis sensor unit. Diagnostic item ExplanationRepair order
“Recheck SRS at each replacement”

TROUBLE DIAGNOSIS
SRS-27
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SRS
Revision: 2004 November 2004 FX35/FX45
self-diagnostic result. For replacement procedure of component parts, refer to the Removal and Installa-
tion procedure for the appropriate component.
15. Go to SRS-23, "
DIAGNOSTIC PROCEDURE 3" , for final inspection.
CONSULT-II Diagnostic Code Chart (“SELF-DIAG [PAST]” or “TROUBLE DIAG RECORD”)
Diagnostic item ExplanationRepair order
“Recheck SRS at each replacement”
NO DTC IS
DETECTED.When malfunction is
indicated by the “AIR
BAG” warning lamp in
User mode.

Low battery voltage (Less than 9 V)
Go to SRS-23, "DIAGNOSTIC PRO-
CEDURE 3" .

No malfunction is detected.
Go to SRS-23, "DIAGNOSTIC PRO-
CEDURE 3" .
DRIVER AIR BAG
MODULE
[OPEN]

Driver air bag module circuit is open (including the spiral cable). 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. If the harness check result is OK,
replace driver air bag module
(Before disposal, it must be
deployed.), diagnosis sensor unit
and spiral cable. DRIVER AIR BAG
MODULE
[VB-SHORT]

Driver air bag module circuit is shorted to a power supply circuit
(including the spiral cable).
DRIVER AIR BAG
MODULE
[GND-SHORT]

Driver air bag module circuit is shorted to ground (including the
spiral cable).
DRIVER AIR BAG
MODULE
[SHORT]

Driver air bag module circuit is shorted between lines.
ASSIST A/B MODULE
[OPEN]

Front passenger air bag module circuit is open. 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. If the harness check result is OK,
replace the diagnosis sensor unit
and front passenger air bag module
(Before disposal, it must be
deployed.). ASSIST A/B MODULE
[VB-SHORT]

Front passenger air bag module circuit is shorted to a power
supply circuit.
ASSIST A/B MODULE
[GND-SHORT]

Front passenger air bag module circuit is shorted to ground.
ASSIST A/B MODULE
[SHORT]

Front passenger air bag module circuit is shorted between lines.
CRASH ZONE SEN
[UNIT FAIL]
CRASH ZONE SEN
[COMM FAIL]

Crash zone sensor 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. If the harness check result is OK,
replace crash zone sensor and diag-
nosis sensor unit.
SIDE MODULE LH
[OPEN]

Front LH side air bag module circuit is open. 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. If the harness check result is OK,
replace the diagnosis sensor unit
and LH side air bag module. (Before
disposal, it must be deployed.). SIDE MODULE LH
[VB-SHORT]

Front LH side air bag module circuit is shorted to a power sup-
ply circuit.
SIDE MODULE LH
[GND-SHORT]

Front LH side air bag module circuit is shorted to ground.
SIDE MODULE LH
[SHORT]

Front LH side air bag module circuit is shorted between lines.

SRS-28
TROUBLE DIAGNOSIS
Revision: 2004 November 2004 FX35/FX45
SIDE MODULE RH
[OPEN]
Front RH side air bag module circuit is open. 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. If the harness check result is OK,
replace the diagnosis sensor unit
and RH side air bag module
(Before disposal, it must be
deployed.) SIDE MODULE RH
[VB-SHORT]

Front RH side air bag module circuit is shorted to a power sup-
ply circuit.
SIDE MODULE RH
[GND-SHORT]

Front RH side air bag module circuit is shorted to ground.
SIDE MODULE RH
[SHORT]

Front RH side air bag module circuit is shorted between lines.
SATELLITE SENS LH
[UNIT FAIL]
SATELLITE SENS LH
[COMM FAIL]

LH side air bag (Satellite) sensor 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. If the harness check result is OK,
replace the diagnosis sensor unit
and LH side air bag (Satellite) sen-
sor.
SATELLITE SENS RH
[UNIT FAIL]
SATELLITE SENS RH
[COMM FAIL]

RH side air bag (Satellite) sensor 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. If the harness check result is OK,
replace the diagnosis sensor unit
and RH side air bag (Satellite) sen-
sor.
PRE-TEN FRONT LH
[OPEN]

Front LH pre-tensioner circuit is open. 1. Visually check the wiring harness
connections.
2. Replace the harness if it has visible
damage.
3. If the harness check result is OK,
replace the diagnosis sensor unit
and front LH seat belt
(Before disposal, it must be acti-
vated.) PRE-TEN FRONT LH
[VB-SHORT]

Front LH pre-tensioner circuit is shorted to a power supply cir-
cuit.
PRE-TEN FRONT LH
[GND-SHORT]

Front LH pre-tensioner circuit is shorted to ground.
PRE-TEN FRONT LH
[SHORT]

Front LH pre-tensioner circuit is shorted between lines.
PRE-TEN FRONT RH
[OPEN]

Front RH pre-tensioner circuit is open. 1. Visually check the wiring harness
connections.
2. Replace the harness if it has visible
damage.
3. If the harness check result is OK,
replace the diagnosis sensor unit
and front RH seat belt
(Before disposal, it must be acti-
vated.) PRE-TEN FRONT RH
[VB-SHORT]

Front RH pre-tensioner circuit is shorted to a power supply cir-
cuit.
PRE-TEN FRONT RH
[GND-SHORT]

Front RH pre-tensioner circuit is shorted to ground.
PRE-TEN FRONT RH
[SHORT]

Front RH pre-tensioner circuit is shorted between lines.
CURTAIN MODULE LH
[OPEN]

LH side curtain air bag module circuit is open. 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. If the harness check result is OK,
replace the diagnosis sensor unit
and LH side curtain air bag module.
(Before disposal, it must be
deployed.) CURTAIN MODULE LH
[VB-SHORT]

LH side curtain air bag module circuit is shorted to a power sup-
ply circuit.
CURTAIN MODULE LH
[GND-SHORT]

LH side curtain air bag module circuit is shorted to ground.
CURTAIN MODULE LH
[SHORT]

LH side curtain air bag module circuit is shorted between lines. Diagnostic item ExplanationRepair order
“Recheck SRS at each replacement”

TROUBLE DIAGNOSIS
SRS-29
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SRS
Revision: 2004 November 2004 FX35/FX45
Trouble Diagnosis without CONSULT-IIAHS000HT
DIAGNOSTIC PROCEDURE 6
Inspecting SRS Malfunctioning Parts by Using “AIR BAG” Warning Lamp — Diagnosis Mode
NOTE:
SRS will not enter Diagnosis mode if no malfunction is detected in User mode.
1. Turn ignition switch ON.
2. After “AIR BAG” warning lamp lights for 7 seconds, turn ignition switch OFF within 1 second.
3. Wait more than 3 seconds.
4. Repeat the steps 1 to 3 twice. (Perform three times in all.)
5. Turn ignition switch ON.
SRS is now in Diagnosis mode.
“AIR BAG” warning lamp operates in Diagnosis mode as follows:
CURTAIN MODULE RH
[OPEN]
RH side curtain air bag module circuit is open. 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. If the harness check result is OK,
replace the diagnosis sensor unit
and RH side curtain air bag module.
(Before disposal, it must be
deployed.) CURTAIN MODULE RH
[VB-SHORT]

RH side curtain air bag module circuit is shorted to a power sup-
ply circuit.
CURTAIN MODULE RH
[GND-SHORT]

RH side curtain air bag module circuit is shorted to ground.
CURTAIN MODULE RH
[SHORT]

RH side curtain air bag module circuit is shorted between lines.
CONTROL UNIT

Diagnosis sensor unit is malfunctioning. 1. Visually check the wiring harness
connection.
2. Replace the diagnosis sensor unit. Diagnostic item ExplanationRepair order
“Recheck SRS at each replacement”

PREPARATION
TF-5
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Revision: 2004 November 2004 FX35/FX45
PREPARATIONPFP:00002
Special Service ToolsADS000RL
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool nameDescription
ST27862000
(—)
Drift
a: 62.5 mm (2.461 in) dia.
b: 42 mm (1.654 in) dia.

Installing front oil seal into front case
KV38108300
(J44195)
Flange wrench

Removing and installing companion flange
lock nut
KV381054S0
(J34286)
Puller

Removing rear oil seal
ST30720000
(J25405)
Drift
a: 77 mm (3.03 in) dia.
b: 55.5 mm (2.185 in) dia.

Installing rear oil seal
KV40104830
(—)
Drift
a: 76.3 mm (3.004 in) dia.
b: 67.9 mm (2.673 in) dia.

Installing rear oil seal
ST33061000
(J8107-2)
Drift
a: 38 mm (1.50 in) dia.
b: 28.5 mm (1.122 in) dia.

Removing front drive shaft front bearing
ST35322000
(—)
Drift
a: 39 mm (1.54 in) dia.
b: 31 mm (1.22 in) dia.

Removing front drive shaft rear bearing
ZZA0194D
NT771
ZZA0601D
ZZA0811D
ZZA1003D
ZZA0810D
ZZA1000D

TF-8
TRANSFER FLUID
Revision: 2004 November 2004 FX35/FX45
TRANSFER FLUIDPFP:31001
ReplacementADS000RN
DRAINING
1. Run the vehicle to warm up the transfer unit sufficiently.
2. Stop the engine, and remove the drain plug to drain the transfer
fluid.
3. Apply sealant to drain plug. Install drain plug on transfer and
tighten to the specified torque. Refer to TF-44, "
Components" .

Use Genuine Silicone RTV or equivalent. Refer to GI-48,
"Recommended Chemical Products and Sealants" .
FILLING
1. Remove filler plug and add transfer fluid until fluid level reaches
the specified limit near filler plug mounting hole.
CAUTION:
Carefully fill the fluid. (Fill up for approx. 3 minutes.)
2. Leave the vehicle for 3 minutes, and check the fluid level again.
3. Set a new seal washer onto filler plug and install it on transfer
and tighten to the specified torque. Refer to TF-44, "
Compo-
nents" .
CAUTION:
Do not reuse seal washer.
InspectionADS000RO
FLUID LEAKAGE AND FLUID LEVEL
1. Check fluid level from filler plug mounting hole as shown in the
figure.
2. Before installing filler plug, set a new seal washer. Install filler
plug on transfer and tighten to the specified torque. Refer to TF-
44, "Components" .
CAUTION:
Do not reuse seal washer.
SDIA2087E
Fluid capacity
: Approx. 1.25 (2-5/8 US pt, 2-1/4 lmp pt)
SDIA2028E
SDIA2028E

TF-12
AWD SYSTEM
Revision: 2004 November 2004 FX35/FX45
COMPONENTS FUNCTION DESCRIPTION
CAN CommunicationADS000RY
SYSTEM DESCRIPTION
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
For details, refer to LAN-6, "
CAN Communication Unit" .
Component parts Function
AWD control unit

Controls driving force distribution by signals from each sensor and switch from rear wheel driving
mode (0:100) to AWD mode (50:50).

2WD mode is available by fail-safe function if malfunction is detected in AWD system.
Wheel sensors Detects wheel speed.
AWD solenoid Controls electric controlled coupling by command current from AWD control unit.
Electric controlled coupling Transmits driving force to front final drive.
AWD warning lamp

Illuminates if malfunction is detected in electrical system of AWD system.

There is 1 blink in 2 seconds if rotation difference of front wheels and rear wheels is large.

There are 2 blinks in 1 second if load is still applied to driving parts.
ABS actuator and electric unit
(control unit)Transmits the following signals via CAN communication to AWD control unit.

Vehicle speed signal

Stop lamp switch signal (brake signal)
ECMTransmits the following signals via CAN communication to AWD control unit.

Accelerator pedal position signal

Engine speed signal
Unified meter and A/C amp. Transmits conditions of parking brake switch via CAN communication to AWD control unit.

TROUBLE DIAGNOSIS FOR SYSTEM
TF-31
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Revision: 2004 November 2004 FX35/FX45
4. CHECK DTC
Perform the self-diagnosis, after driving a vehicle for a while.
OK or NG
OK >>INSPECTION END
NG >> Replace AWD control unit.
Engine Control SignalADS001G5
DIAGNOSTIC PROCEDURE

Check the following if “ECM SIGNAL 1 [C1210]” is displayed in self-diagnostic results of CONSULT-II.
1. CHECK DTC WITH ECM
Perform self-diagnosis with ECM. Refer to EC-54, "
Emission-Related Diagnostic Information" (VQ engine
models) or EC-704, "
Emission-related Diagnostic Information" (VK engine models).
Is any malfunction detected by self-diagnosis?
YES >> Check the malfunctioning system.
NO >> GO TO 2.
2. CHECK AWD CONTROL UNIT
Check AWD control unit input/output signal. Refer to TF-19, "
AWD Control Unit Input/Output Signal Reference
Va l u e s" .
OK or NG
OK >> GO TO 3.
NG >> Check AWD control unit pin terminals for damage or loose connection with harness connector. If
any items are damaged, repair or replace damaged parts.
3. CHECK DTC
Perform the self-diagnosis, after driving a vehicle for a while.
OK or NG
OK >>INSPECTION END
NG >> Perform self-diagnosis with ECM again. Refer to EC-54, "
Emission-Related Diagnostic Informa-
tion" (VQ engine models) or EC-704, "Emission-related Diagnostic Information" (VK engine mod-
els).
CAN Communication LineADS0018G
DIAGNOSTIC PROCEDURE

Check the following if “CAN COMM CIRCUIT [U1000]” is detected in self-diagnostic results of CONSULT-
II.
1. CHECK CAN COMMUNICATION CIRCUIT
With CONSULT-II
1. Turn ignition switch “ON” and start engine.
2. Select “SELF-DIAG RESULTS” mode for “ALL MODE AWD/4WD” with in CONSULT-II.
3. Perform the self-diagnosis.
Is the
“CAN COMM CIRCUIT [U1000]” displayed?
YES >> Go to LAN-4, "Precautions When Using CONSULT-II" .
NO >>INSPECTION END
SDIA1850E

TF-40
REAR OIL SEAL
Revision: 2004 November 2004 FX35/FX45
REAR OIL SEALPFP:33140
Removal and InstallationADS000RQ
REMOVAL
1. Remove the rear propeller shaft. Refer to PR-6, "REAR PROPELLER SHAFT" .
2. Remove companion flange lock nut using the flange wrench.
3. Put matching mark on the end of the main shaft corresponding
to the B position matching mark on the companion flange.
CAUTION:

For matching mark, use paint. Do not damage main shaft.

The mark on the transfer companion flange indicates the
maximum vertical runout position.
4. Remove the companion flange using a puller.
5. Remove the rear oil seal using a tool.
CAUTION:
Be careful not to damage the rear case.Tool number : KV38108300 (J44195)
SDIA1784E
SDIA1798E
SDIA1785E
Tool number : KV381054S0 (J34286)
SDIA1786E

REAR OIL SEAL
TF-41
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Revision: 2004 November 2004 FX35/FX45
INSTALLATION
1. Apply multi-purpose grease to oil seal lips. Install the rear oil
seal with a drift.
CAUTION:

Do not reuse oil seal.

When installing, do not incline the oil seal.
2. Align the matching mark of main shaft with the matching mark B
of companion flange, then install the companion flange.
3. Using flange wrench, install the companion flange lock nut and
tighten to the specified torque. Refer to TF-44, "
Components" .
CAUTION:
Do not reuse lock nut.
4. Install the rear propeller shaft. Refer to PR-6, "
REAR PROPEL-
LER SHAFT" .
5. Check fluid level. Refer to TF-8, "
Inspection" . Tool number A: ST30720000 (J25405)
B: KV40104830 ( — )
SDIA1688E
Tool number : KV38108300 (J44195)
SDIA1798E