heater INFINITI FX35 2005 Owner's Manual

THERMOSTAT AND WATER CONTROL VALVE CO-53
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Revision: 2005 July 2005 FX
THERMOSTAT AND WATER CONTROL VALVEPFP:21200
Removal and InstallationABS006JP
REMOVAL
1. Drain engine coolant from drain plugs on radiator and both side of cylinder block. Refer to CO-37, "Chang-
ing Engine Coolant" and EM-246, "DISASSEMBLY" .
CAUTION:

Perform this step when engine is cold.

Do not spill engine coolant on drive belts.
2. Remove engine cover with power tool. Refer to EM-172, "
ENGINE ROOM COVER" .
3. Remove air duct (inlet). Refer to EM-176, "
AIR CLEANER AND AIR DUCT" .
4. Disconnect water suction hose from water inlet.
5. Remove water inlet and thermostat. CAUTION:
Do not disassemble thermostat.
6. Remove intake manifolds (upper and lower). Refer to EM-178, "
INTAKE MANIFOLD" .
1. Water connector 2. O-ring 3. Rubber ring
4. Heater hose 5. Water control valve 6. Water outlet
7. Gasket 8. O-ring 9. Water outlet pipe
10. Thermostat housing 11. Radiator cap 12. Radiator hose (upper)
13. Thermostat 14. Rubber ring 15. Water inlet
16. Water suction hose 17. Water suction pipe 18. Radiator hose (lower)
19. Gasket 20. O-ring 21. Heater pipe
22. Heater hose 23. Water hose 24. Water hose
PBIC1561E

CO-54
[VK45DE]
THERMOSTAT AND WATER CONTROL VALVE
Revision: 2005 July 2005 FX
7. Disconnect radiator hose (upper) and water hoses from thermostat housing.
8. Disconnect heater hoses from water outlet and heater pipe.
9. Remove thermostat housing, water outlet pipe, water connector, water control valve, water outlet and heater pipe.
CAUTION:
Do not disassemble water control valve.
INSPECTION AFTER REMOVAL

Make sure that valves both in thermostat and water control valve are completely closing at normal tempar-
ature.

Place a thread so that it is caught in the valves of the thermostat
and water control valve. Immerse fully in a container filled with
water. Heat while stirring. (The example in the figure shows ther-
mostat.)

The valve opening temperature is the temperature at which the
valve opens and falls from the thread.

Continue heating. Check the maximum valve lift.
NOTE:
The maximum valve lift standard temperature for water control
valve is the reference value.

After checking the maximum valve lift, lower the water tempera-
ture and check the valve closing temperature.
Standard values:

If the malfunctioning condition, when closing valve at normal temperature, or measured values are out of
the standard, replace thermostat and/or water control valve.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
Be careful not to spill engine coolant over engine room. Use rag to absorb engine coolant.
Thermostat and Water Control Valve

Install thermostat and water control valve with the whole circum-
ference of each flange part fit securely inside rubber ring. (The
example in the figure shows thermostat.)
SLC252B
Thermostat Water control valve
Valve opening temperature 80 - 84 °C (176 - 183 °F) 93.5 - 96.5 °C (200 - 206 °F)
Maximum valve lift More than 10 mm/ 95
°C
(0.39 in/ 203 °F) More than 8 mm/ 108
°C
(0.315 in/ 226 °F)
Valve closing temperature 77 °C (171 °F) 90 °C (194 °F)
PBIC0157E

THERMOSTAT AND WATER CONTROL VALVE CO-55
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Revision: 2005 July 2005 FX

Install thermostat with jiggle valve facing upwards. (The position
deviation may be within the range of ±10 degrees)

Install water control valve with the up-mark facing up and the
frame center part facing upwards. (The position deviation may
be within the range of ±10 degrees)
Water Outlet Pipe and Heater Pipe
First apply a neutral detergent to O-rings, then quickly insert the insertion parts of the water outlet pipe and
heater pipe into the installation holes.
INSPECTION AFTER INSTALLATION

Check for leaks of engine coolant using radiator cap tester adapter [SST: EG17650301 (J33984-A)] and
radiator cap tester (commercial service tool). Refer to CO-37, "
LEAK CHECK" .

Start and warm up engine. Visually check if there is no leaks of engine coolant.
PBIC0158E

EC-2Revision: 2005 July 2005 FX
Inspection Procedure ...........................................
.153
Diagnostic Procedure .......................................... .154
TROUBLE DIAGNOSIS FOR INTERMITTENT INCI-
DENT ...................................................................... .163
Description ........................................................... .163
Diagnostic Procedure .......................................... .163
POWER SUPPLY AND GROUND CIRCUIT .......... .164
Wiring Diagram .................................................... .164
Diagnostic Procedure .......................................... .165
Ground Inspection ............................................... .170
DTC U1000, U1001 CAN COMMUNICATION LINE .171
Description ........................................................... .171
On Board Diagnosis Logic ................................... .171
DTC Confirmation Procedure .............................. .171
Wiring Diagram .................................................... .172
Diagnostic Procedure .......................................... .173
DTC P0011, P0021 IVT CONTROL ....................... .174
Description ........................................................... .174
CONSULT-II Reference Value in Data Monitor Mode .174
On Board Diagnosis Logic ................................... .175
DTC Confirmation Procedure .............................. .175
Diagnostic Procedure .......................................... .176
Component Inspection ......................................... .177
Removal and Installation ..................................... .177
DTC P0037, P0038, P0057, P0058 HO2S2 HEATER .178
Description ........................................................... .178
CONSULT-II Reference Value in Data Monitor Mode .178
On Board Diagnosis Logic ................................... .178
DTC Confirmation Procedure .............................. .179
Wiring Diagram .................................................... .180
Diagnostic Procedure .......................................... .183
Component Inspection ......................................... .185
Removal and Installation ..................................... .185
DTC P0101 MAF SENSOR .................................... .186
Component Description ....................................... .186
CONSULT-II Reference Value in Data Monitor Mode .186
On Board Diagnosis Logic ................................... .186
DTC Confirmation Procedure .............................. .187
Overall Function Check ....................................... .188
Wiring Diagram .................................................... .189
Diagnostic Procedure .......................................... .190
Component Inspection ......................................... .193
Removal and Installation ..................................... .194
DTC P0102, P0103 MAF SENSOR ........................ .195
Component Description ....................................... .195
CONSULT-II Reference Value in Data Monitor Mode .195
On Board Diagnosis Logic ................................... .195
DTC Confirmation Procedure .............................. .196
Wiring Diagram .................................................... .197
Diagnostic Procedure .......................................... .198
Component Inspection ......................................... .201
Removal and Installation ..................................... .202
DTC P0112, P0113 IAT SENSOR .......................... .203
Component Description ....................................... .203
On Board Diagnosis Logic ................................... .203 DTC Confirmation Procedure ...............................
.203
Wiring Diagram .................................................... .205
Diagnostic Procedure ........................................... .206
Component Inspection ......................................... .207
Removal and Installation ...................................... .207
DTC P0117, P0118 ECT SENSOR ......................... .208
Component Description ....................................... .208
On Board Diagnosis Logic ................................... .208
DTC Confirmation Procedure ............................... .209
Wiring Diagram .................................................... .210
Diagnostic Procedure ........................................... .211
Component Inspection ......................................... .212
Removal and Installation ...................................... .212
DTC P0122, P0123 TP SENSOR ........................... .213
Component Description ....................................... .213
CONSULT-II Reference Value in Data Monitor Mode .213
On Board Diagnosis Logic ................................... .213
DTC Confirmation Procedure ............................... .214
Wiring Diagram .................................................... .215
Diagnostic Procedure ........................................... .216
Component Inspection ......................................... .219
Removal and Installation ...................................... .219
DTC P0125 ECT SENSOR ..................................... .220
Component Description ....................................... .220
On Board Diagnosis Logic ................................... .220
DTC Confirmation Procedure ............................... .221
Diagnostic Procedure ........................................... .221
Component Inspection ......................................... .222
Removal and Installation ...................................... .222
DTC P0127 IAT SENSOR ....................................... .223
Component Description ....................................... .223
On Board Diagnosis Logic ................................... .223
DTC Confirmation Procedure ............................... .223
Diagnostic Procedure ........................................... .224
Component Inspection ......................................... .225
Removal and Installation ...................................... .225
DTC P0128 THERMOSTAT FUNCTION ................ .226
On Board Diagnosis Logic ................................... .226
DTC Confirmation Procedure ............................... .226
Diagnostic Procedure ........................................... .226
Component Inspection ......................................... .227
Removal and Installation ...................................... .227
DTC P0138, P0158 HO2S2 .................................... .228
Component Description ....................................... .228
CONSULT-II Reference Value in Data Monitor Mode .228
On Board Diagnosis Logic ................................... .228
DTC Confirmation Procedure ............................... .229
Wiring Diagram .................................................... .230
Diagnostic Procedure ........................................... .233
Component Inspection ......................................... .235
Removal and Installation ...................................... .236
DTC P0139, P0159 HO2S2 .................................... .237
Component Description ....................................... .237
CONSULT-II Reference Value in Data Monitor Mode .237
On Board Diagnosis Logic ................................... .237
DTC Confirmation Procedure ............................... .238

EC-4Revision: 2005 July 2005 FX
On Board Diagnosis Logic ...................................
.350
DTC Confirmation Procedure .............................. .351
Diagnostic Procedure .......................................... .351
Component Inspection ......................................... .352
DTC P0452 EVAP CONTROL SYSTEM PRESSURE
SENSOR ................................................................. .353
Component Description ....................................... .353
CONSULT-II Reference Value in Data Monitor Mode .353
On Board Diagnosis Logic ................................... .353
DTC Confirmation Procedure .............................. .354
Wiring Diagram .................................................... .355
Diagnostic Procedure .......................................... .356
Component Inspection ......................................... .358
DTC P0453 EVAP CONTROL SYSTEM PRESSURE
SENSOR ................................................................. .359
Component Description ....................................... .359
CONSULT-II Reference Value in Data Monitor Mode .359
On Board Diagnosis Logic ................................... .359
DTC Confirmation Procedure .............................. .360
Wiring Diagram .................................................... .361
Diagnostic Procedure .......................................... .362
Component Inspection ......................................... .366
DTC P0455 EVAP CONTROL SYSTEM ................ .367
On Board Diagnosis Logic ................................... .367
DTC Confirmation Procedure .............................. .368
Diagnostic Procedure .......................................... .369
DTC P0456 EVAP CONTROL SYSTEM ................ .375
On Board Diagnosis Logic ................................... .375
DTC Confirmation Procedure .............................. .376
Overall Function Check ....................................... .377
Diagnostic Procedure .......................................... .378
DTC P0460 FUEL LEVEL SENSOR ...................... .385
Component Description ....................................... .385
On Board Diagnosis Logic ................................... .385
DTC Confirmation Procedure .............................. .385
Diagnostic Procedure .......................................... .386
Removal and Installation ..................................... .386
DTC P0461 FUEL LEVEL SENSOR ...................... .387
Component Description ....................................... .387
On Board Diagnosis Logic ................................... .387
Overall Function Check ....................................... .387
Diagnostic Procedure .......................................... .388
Removal and Installation ..................................... .388
DTC P0462, P0463 FUEL LEVEL SENSOR ......... .389
Component Description ....................................... .389
On Board Diagnosis Logic ................................... .389
DTC Confirmation Procedure .............................. .389
Diagnostic Procedure .......................................... .390
Removal and Installation ..................................... .390
DTC P0500 VSS ..................................................... .391
Description ........................................................... .391
On Board Diagnosis Logic ................................... .391
DTC Confirmation Procedure .............................. .391
Overall Function Check ....................................... .391
Diagnostic Procedure .......................................... .392
DTC P0506 ISC SYSTEM ...................................... .393
Description ........................................................... .393 On Board Diagnosis Logic ...................................
.393
DTC Confirmation Procedure ............................... .393
Diagnostic Procedure ........................................... .394
DTC P0507 ISC SYSTEM ...................................... .395
Description ........................................................... .395
On Board Diagnosis Logic ................................... .395
DTC Confirmation Procedure ............................... .395
Diagnostic Procedure ........................................... .396
DTC P0550 PSP SENSOR ..................................... .397
Component Description ....................................... .397
CONSULT-II Reference Value in Data Monitor Mode .397
On Board Diagnosis Logic ................................... .397
DTC Confirmation Procedure ............................... .397
Wiring Diagram .................................................... .398
Diagnostic Procedure ........................................... .399
Component Inspection ......................................... .401
Removal and Installation ...................................... .401
DTC P0605 ECM .................................................... .402
Component Description ....................................... .402
On Board Diagnosis Logic ................................... .402
DTC Confirmation Procedure ............................... .402
Diagnostic Procedure ........................................... .403
DTC P1031, P1032, P1051, P1052 A/F SENSOR 1
HEATER .................................................................. .405
Description ........................................................... .405
CONSULT-II Reference Value in Data Monitor Mode .405
On Board Diagnosis Logic ................................... .405
DTC Confirmation Procedure ............................... .405
Wiring Diagram .................................................... .407
Diagnostic Procedure ........................................... .410
Component Inspection ......................................... .412
Removal and Installation ...................................... .412
DTC P1065 ECM POWER SUPPLY ....................... .413
Component Description ....................................... .413
On Board Diagnosis Logic ................................... .413
DTC Confirmation Procedure ............................... .413
Wiring Diagram .................................................... .414
Diagnostic Procedure ........................................... .415
D T C P1111, P 1 136 IVT CONTROL SOLENOID
VALVE ..................................................................... .417
Component Description ....................................... .417
CONSULT-II Reference Value in Data Monitor Mode .417
On Board Diagnosis Logic ................................... .417
DTC Confirmation Procedure ............................... .417
Wiring Diagram .................................................... .418
Diagnostic Procedure ........................................... .421
Component Inspection ......................................... .422
Removal and Installation ...................................... .423
DTC P1121 ELECTRIC THROTTLE CONTROL
ACTUATOR ............................................................ .424
Component Description ....................................... .424
On Board Diagnosis Logic ................................... .424
DTC Confirmation Procedure ............................... .424
Diagnostic Procedure ........................................... .425
DTC P1122 ELECTRIC THROTTLE CONTROL

EC-7
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Wiring Diagram ...................................................
. 615
Diagnostic Procedure .......................................... . 616
Component Inspection ........................................ . 618
DTC P2122, P2123 APP SENSOR ....................... . 619
Component Description ....................................... . 619
CONSULT-II Reference Value in Data Monitor Mode . 619
On Board Diagnosis Logic .................................. . 619
DTC Confirmation Procedure .............................. . 620
Wiring Diagram ................................................... . 621
Diagnostic Procedure .......................................... . 622
Component Inspection ........................................ . 624
Removal and Installation ..................................... . 625
DTC P2127, P2128 APP SENSOR ....................... . 626
Component Description ....................................... . 626
CONSULT-II Reference Value in Data Monitor Mode . 626
On Board Diagnosis Logic .................................. . 626
DTC Confirmation Procedure .............................. . 627
Wiring Diagram ................................................... . 628
Diagnostic Procedure .......................................... . 629
Component Inspection ........................................ . 632
Removal and Installation ..................................... . 632
DTC P2135 TP SENSOR ....................................... . 633
Component Description ....................................... . 633
CONSULT-II Reference Value in Data Monitor Mode . 633
On Board Diagnosis Logic .................................. . 633
DTC Confirmation Procedure .............................. . 634
Wiring Diagram ................................................... . 635
Diagnostic Procedure .......................................... . 636
Component Inspection ........................................ . 639
Removal and Installation ..................................... . 639
DTC P2138 APP SENSOR .................................... . 640
Component Description ....................................... . 640
CONSULT-II Reference Value in Data Monitor Mode . 640
On Board Diagnosis Logic .................................. . 640
DTC Confirmation Procedure .............................. . 641
Wiring Diagram ................................................... . 642
Diagnostic Procedure .......................................... . 643
Component Inspection ........................................ . 647
Removal and Installation ..................................... . 647
IGNITION SIGNAL ................................................. . 648
Component Description ....................................... . 648
Wiring Diagram ................................................... . 649
Diagnostic Procedure .......................................... . 654
Component Inspection ........................................ . 659
Removal and Installation ..................................... . 660
INJECTOR CIRCUIT .............................................. . 661
Component Description ....................................... . 661
CONSULT-II Reference Value in Data Monitor Mode . 661
Wiring Diagram ................................................... . 662
Diagnostic Procedure .......................................... . 663
Component Inspection ........................................ . 667
Removal and Installation ..................................... . 667
FUEL PUMP CIRCUIT ........................................... . 668
Description .......................................................... . 668 CONSULT-II Reference Value in Data Monitor Mode
.668
Wiring Diagram .................................................... .669
Diagnostic Procedure .......................................... .670
Component Inspection ......................................... .672
Removal and Installation ..................................... .673
REFRIGERANT PRESSURE SENSOR ................. .674
Component Description ....................................... .674
Wiring Diagram .................................................... .675
Diagnostic Procedure .......................................... .676
Removal and Installation ..................................... .678
ELECTRICAL LOAD SIGNAL ............................... .679
Description ........................................................... .679
CONSULT-II Reference Value in Data Monitor Mode .679
Diagnostic Procedure .......................................... .679
ICC BRAKE SWITCH ............................................ .680
Component Description ....................................... .680
CONSULT-II Reference Value in Data Monitor Mode .680
Wiring Diagram .................................................... .681
Diagnostic Procedure .......................................... .682
Component Inspection ......................................... .687
ASCD BRAKE SWITCH ........................................ .688
Component Description ....................................... .688
CONSULT-II Reference Value in Data Monitor Mode .688
Wiring Diagram .................................................... .689
Diagnostic Procedure .......................................... .690
Component Inspection ......................................... .694
ASCD INDICATOR ................................................. .695
Component Description ....................................... .695
CONSULT-II Reference Value in Data Monitor Mode .695
Wiring Diagram .................................................... .696
Diagnostic Procedure .......................................... .697
SNOW MODE SWITCH ......................................... .698
Description ........................................................... .698
CONSULT-II Reference Value in the Data Monitor
Mode .................................................................... .698
Wiring Diagram .................................................... .699
Diagnostic Procedure .......................................... .700
Component Inspection ......................................... .702
MIL AND DATA LINK CONNECTOR ..................... .703
Wiring Diagram .................................................... .703
SERVICE DATA AND SPECIFICATIONS (SDS) ... .705
Fuel Pressure ...................................................... .705
Idle Speed and Ignition Timing ............................ .705
Calculated Load Value ......................................... .705
Mass Air Flow Sensor .......................................... .705
Intake Air Temperature Sensor ............................ .705
Engine Coolant Temperature Sensor .................. .705
Air Fuel Ratio (A/F) Sensor 1 Heater ................... .705
Heated Oxygen sensor 2 Heater ......................... .705
Crankshaft Position Sensor (POS) ...................... .705
Camshaft Position Sensor (PHASE) ................... .705
Throttle Control Motor .......................................... .705
Injector ................................................................. .706
Fuel Pump ........................................................... .706

EC-8Revision: 2005 July 2005 FX
VK45DE
INDEX FOR DTC .....................................................707
DTC No. Index ..................................................... .707
Alphabetical Index ............................................... .711
PRECAUTIONS ...................................................... .715
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .............................................................. .715
On Board Diagnostic (OBD) System of Engine and
A/T ....................................................................... .715
Precaution ........................................................... .715
PREPARATION ...................................................... .719
Special Service Tools .......................................... .719
Commercial Service Tools ................................... .720
ENGINE CONTROL SYSTEM ............................... .721
System Diagram .................................................. .721
Multiport Fuel Injection (MFI) System .................. .722
Electronic Ignition (EI) System ............................ .724
Fuel Cut Control (at No Load and High Engine
Speed) ................................................................. .725
AIR CONDITIONING CUT CONTROL ................... .726
Input/Output Signal Chart .................................... .726
System Description .............................................. .726
AUTOMATIC SPEED CONTROL DEVICE (ASCD) .727
System Description .............................................. .727
Component Description ....................................... .728
CAN COMMUNICATION ........................................ .729
System Description .............................................. .729
EVAPORATIVE EMISSION SYSTEM .................... .730
Description ........................................................... .730
Component Inspection ......................................... .733
Removal and Installation ..................................... .734
How to Detect Fuel Vapor Leakage ..................... .734
ON BOARD REFUELING VAPOR RECOVERY
(ORVR) ................................................................... .737
System Description .............................................. .737
Diagnostic Procedure .......................................... .738
Component Inspection ......................................... .740
POSITIVE CRANKCASE VENTILATION .............. .742
Description ........................................................... .742
Component Inspection ......................................... .742
IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-
NATS) ..................................................................... .744
Description ........................................................... .744
ON BOARD DIAGNOSTIC (OBD) SYSTEM ......... .745
Introduction .......................................................... .745
Two Trip Detection Logic ..................................... .745
Emission-Related Diagnostic Information ............ .746
Malfunction Indicator Lamp (MIL) ........................ .760
OBD System Operation Chart ............................. .764
BASIC SERVICE PROCEDURE ............................ .769
Basic Inspection .................................................. .769
Idle Speed and Ignition Timing Check ................. .774
Idle Mixture Ratio Adjustment .............................. .775
VIN Registration .................................................. .786
Accelerator Pedal Released Position Learning ... .786
Throttle Valve Closed Position Learning .............. .786 Idle Air Volume Learning ......................................
.787
Fuel Pressure Check ........................................... .789
TROUBLE DIAGNOSIS ......................................... .791
Trouble Diagnosis Introduction ............................ .791
DTC Inspection Priority Chart .............................. .797
Fail-Safe Chart ..................................................... .799
Symptom Matrix Chart ......................................... .800
Engine Control Component Parts Location .......... .804
Vacuum Hose Drawing ........................................ .810
Circuit Diagram .................................................... .811
ECM Harness Connector Terminal Layout ........... .813
ECM Terminals and Reference Value .................. .813
CONSULT-II Function (ENGINE) ......................... .822
Generic Scan Tool (GST) Function ...................... .835
CONSULT-II Reference Value in Data Monitor .... .838
Major Sensor Reference Graph in Data Monitor
Mode .................................................................... .842
TROUBLE DIAGNOSIS - SPECIFICATION VALUE .844
Description ........................................................... .844
Testing Condition ................................................. .844
Inspection Procedure ........................................... .844
Diagnostic Procedure ........................................... .845
TROUBLE DIAGNOSIS FOR INTERMITTENT INCI-
DENT ...................................................................... .854
Description ........................................................... .854
Diagnostic Procedure ........................................... .854
POWER SUPPLY AND GROUND CIRCUIT .......... .855
Wiring Diagram .................................................... .855
Diagnostic Procedure ........................................... .856
Ground Inspection ................................................ .861
DTC U1000, U1001 CAN COMMUNICATION LINE .862
Description ........................................................... .862
On Board Diagnosis Logic ................................... .862
DTC Confirmation Procedure ............................... .862
Wiring Diagram .................................................... .863
Diagnostic Procedure ........................................... .864
DTC P0011, P0021 IVT CONTROL ........................ .865
Description ........................................................... .865
CONSULT-II Reference Value in Data Monitor Mode .866
On Board Diagnosis Logic ................................... .866
DTC Confirmation Procedure ............................... .867
Wiring Diagram .................................................... .868
Diagnostic Procedure ........................................... .871
Component Inspection ......................................... .875
Removal and Installation ...................................... .876
DTC P0031, P0032, P0051, P0052 HO2S1 HEATER .877
Description ........................................................... .877
CONSULT-II Reference Value in Data Monitor Mode .877
On Board Diagnosis Logic ................................... .877
DTC Confirmation Procedure ............................... .878
Wiring Diagram .................................................... .879
Diagnostic Procedure ........................................... .882
Component Inspection ......................................... .884
Removal and Installation ...................................... .884
DTC P0037, P0038, P0057, P0058 HO2S2 HEATER .885
Description ........................................................... .885
CONSULT-II Reference Value in Data Monitor Mode

EC-14Revision: 2005 July 2005 FX
Diagnostic Procedure ..........................................
1305
Component Inspection ......................................... 1307
Removal and Installation ..................................... 1308
DTC P2127, P2128 APP SENSOR ........................ 1309
Component Description ....................................... 1309
CONSULT-II Reference Value in Data Monitor Mode 1309
On Board Diagnosis Logic ................................... 1309
DTC Confirmation Procedure .............................. 1310
Wiring Diagram .................................................... 1311
Diagnostic Procedure .......................................... 1312
Component Inspection ......................................... 1315
Removal and Installation ..................................... 1315
DTC P2135 TP SENSOR ....................................... 1316
Component Description ....................................... 1316
CONSULT-II Reference Value in Data Monitor Mode 1316
On Board Diagnosis Logic ................................... 1316
DTC Confirmation Procedure .............................. 1317
Wiring Diagram .................................................... 1318
Diagnostic Procedure .......................................... 1319
Component Inspection ......................................... 1322
Removal and Installation ..................................... 1322
DTC P2138 APP SENSOR .................................... 1323
Component Description ....................................... 1323
CONSULT-II Reference Value in Data Monitor Mode 1323
On Board Diagnosis Logic ................................... 1323
DTC Confirmation Procedure .............................. 1324
Wiring Diagram .................................................... 1325
Diagnostic Procedure .......................................... 1326
Component Inspection ......................................... 1330
Removal and Installation ..................................... 1330
VARIABLE INDUCTION AIR CONTROL SYSTEM
(VIAS) ..................................................................... 1331
Description ........................................................... 1331
CONSULT-II Reference Value in Data Monitor Mode 1332
Wiring Diagram .................................................... 1333
Diagnostic Procedure .......................................... 1334
Component Inspection ......................................... 1337
Removal and Installation ..................................... 1338
IGNITION SIGNAL ................................................. 1339
Component Description ....................................... 1339
Wiring Diagram .................................................... 1340
Diagnostic Procedure .......................................... 1345
Component Inspection ......................................... 1349
Removal and Installation ..................................... 1350
INJECTOR CIRCUIT .............................................. 1351
Component Description ....................................... 1351
CONSULT-II Reference Value in Data Monitor Mode 1351
Wiring Diagram .................................................... 1352
Diagnostic Procedure .......................................... 1353
Component Inspection ......................................... 1357
Removal and Installation ..................................... 1357
FUEL PUMP CIRCUIT ........................................... 1358
Description ........................................................... 1358
CONSULT-II Reference Value in Data Monitor Mode 1358
Wiring Diagram .................................................... 1359
Diagnostic Procedure ........................................... 1360
Component Inspection ......................................... 1363
Removal and Installation ...................................... 1363
REFRIGERANT PRESSURE SENSOR ................. 1364
Component Description ....................................... 1364
Wiring Diagram .................................................... 1365
Diagnostic Procedure ........................................... 1366
Removal and Installation ...................................... 1368
ELECTRICAL LOAD SIGNAL ............................... 1369
Description ........................................................... 1369
CONSULT-II Reference Value in Data Monitor Mode 1369
Diagnostic Procedure ........................................... 1369
ICC BRAKE SWITCH ............................................. 1370
Component Description ....................................... 1370
CONSULT-II Reference Value in Data Monitor Mode 1370
Wiring Diagram .................................................... 1371
Diagnostic Procedure ........................................... 1372
Component Inspection ......................................... 1377
ASCD BRAKE SWITCH ......................................... 1378
Component Description ....................................... 1378
CONSULT-II Reference Value in Data Monitor Mode 1378
Wiring Diagram .................................................... 1379
Diagnostic Procedure ........................................... 1380
Component Inspection ......................................... 1384
ASCD INDICATOR ................................................. 1385
Component Description ....................................... 1385
CONSULT-II Reference Value in Data Monitor Mode
1385
Wiring Diagram .................................................... 1386
Diagnostic Procedure ........................................... 1387
SNOW MODE SWITCH .......................................... 1388
Description ........................................................... 1388
CONSULT-II Reference Value in the Data Monitor
Mode .................................................................... 1388
Wiring Diagram .................................................... 1389
Diagnostic Procedure ........................................... 1390
Component Inspection ......................................... 1392
MIL AND DATA LINK CONNECTOR ..................... 1393
Wiring Diagram .................................................... 1393
SERVICE DATA AND SPECIFICATIONS (SDS) ... 1395
Fuel Pressure ....................................................... 1395
Idle Speed and Ignition Timing ............................. 1395
Calculated Load Value ......................................... 1395
Mass Air Flow Sensor .......................................... 1395
Intake Air Temperature Sensor ............................ 1395
Engine Coolant Temperature Sensor ................... 1395
Fuel Tank Temperature Sensor ............................ 1395
Crankshaft Position Sensor (POS) ...................... 1395
Camshaft Position Sensor (PHASE) .................... 1395
Heated Oxygen Sensor 1 Heater ......................... 1395
Heated Oxygen sensor 2 Heater ......................... 1396
Throttle Control Motor .......................................... 1396
Injector ................................................................. 1396
Fuel Pump ............................................................ 1396

ON BOARD DIAGNOSTIC (OBD) SYSTEM EC-61
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Revision: 2005 July 2005 FX
SRT Item
The table below shows required self-diagnostic items to set the SRT to “CMPLT”.
*: If completion of several SRTs is required, perform driving patterns (DTC confirmation procedure), one by one based on the pr iority for
models with CONSULT-II.
SRT Set Timing
SRT is set as “CMPLT” after self-diagnosis has been performed one or more times. Completion of SRT is
done regardless of whether the result is OK or NG. The set timing is different between OK and NG results and
is shown in the table below.
OK: Self-diagnosis is carried out and the result is OK.
NG: Self-diagnosis is carried out and the result is NG.
—: Self-diagnosis is not carried out.
When all SRT related self-diagnoses showed OK results in a single cycle (Ignition OFF-ON-OFF), the SRT will
indicate “CMPLT”. → Case 1 above
When all SRT related self-diagnoses showed OK results through several different cycles, the SRT will indicate
“CMPLT” at the time the respective self-diagnoses have at least one OK result. → Case 2 above
SRT item
(CONSULT-II indica- tion) Perfor-
mance Pri- ority* Required self-diagnostic items to set the SRT to “CMPLT”
Corresponding DTC
No.
CATALYST 2 Three way catalyst function P0420, P0430
EVAP SYSTEM 1 EVAP control system P0442
2 EVAP control system P0456
2 EVAP control system purge flow monitoring P0441
HO2S 2 Air fuel ratio (A/F) sensor 1 P1278, P1288
Air fuel ratio (A/F) sensor 1 P1279, P1289
Heated oxygen sensor 2 P0139, P0159
Heated oxygen sensor 2 P1146, P1166
Heated oxygen sensor 2 P1147, P1167
HO2S HTR 2 Air fuel ratio (A/F) sensor 1 heater
P1031, P1032, P1051,
P1052
Heated oxygen sensor 2 heater P0037, P0038, P0057,
P0058
Self-diagnosis result Example
Diagnosis Ignition cycle
← ON → OFF ← ON → OFF ← ON → OFF ← ON →
All OK Case 1 P0400 OK (1) — (1) OK (2) — (2) P0402 OK (1) — (1) — (1) OK (2)
P1402 OK (1) OK (2) — (2) — (2)
SRT of EGR “CMPLT” “CMPLT” “CMPLT” “CMPLT”
Case 2 P0400 OK (1) — (1) — (1) — (1) P0402 — (0) — (0) OK (1) — (1)
P1402 OK (1) OK (2) — (2) — (2)
SRT of EGR “INCMP” “INCMP” “CMPLT” “CMPLT”
NG exists Case 3 P0400 OK OK — — P0402 — — — —
P1402 NG — NG NG
(Consecutive NG)
(1st trip) DTC 1st trip DTC — 1st trip DTC DTC
(= MIL ON)
SRT of EGR “INCMP” “INCMP” “INCMP” “CMPLT”

ON BOARD DIAGNOSTIC (OBD) SYSTEM EC-67
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Revision: 2005 July 2005 FX
Item Self-diagnostic test item DTC Test value
(GST display) Test limit Conversion
TID CID
CATALYST Three way catalyst function (Bank 1)
P0420 01H 01H Max. 1/128
P0420 02H 81H Min. 1
Three way catalyst function (Bank 2) P0430 03H 02H Max. 1/128
P0430 04H 82H Min. 1
EVAP SYSTEM EVAP control system (Small leak) P0442 05H 03H Max.
1/128mm
2
EVAP control system purge flow monitoring P0441 06H 83H Min. 20mV
EVAP control system (Very small leak) P0456 07H 03H Max. 1/128mm
2
HO2S Air fuel ratio (A/F) sensor 1 (Bank 1)
P1271 41H 8EH Min. 5 mV
P1272 42H 0EH Max. 5 mV
P1273 43H 0EH Max. 0.002
P1274 44H 8EH Min. 0.002
P1278 45H 8EH Min. 0.004
P1276 46H 0EH Max. 5 mV
P1276 47H 8EH Min. 5 mV
P1279 48H 8EH Min. 0.004
Air fuel ratio (A/F) sensor 1 (Bank 2) P1281 4CH 8FH Min. 5 mV
P1282 4DH 0FH Max. 5 mV
P1283 4EH 0FH Max. 0.002
P1284 4FH 8FH Min. 0.002
P1288 50H 8FH Min. 0.004
P1286 51H 0FH Max. 5 mV
P1286 52H 8FH Min. 5 mV
P1289 53H 8FH Min. 0.004
Heated oxygen sensor 2 (Bank 1) P0139 19H 86H Min. 10mV/500ms
P1147 1AH 86H Min. 10mV
P1146 1BH 06H Max. 10mV
P0138 1CH 06H Max. 10mV
Heated oxygen sensor 2 (Bank 2) P0159 21H 87H Min. 10mV/500ms
P1167 22H 87H Min. 10mV
P1166 23H 07H Max. 10mV
P0158 24H 07H Max. 10mV
HO2S HEATER Air fuel ratio (A/F) sensor 1 heater (Bank 1)
P1032 57H 10H Max. 5 mV
P1031 58H 90H Min. 5 mV
Air fuel ratio (A/F) sensor 1 heater (Bank 2) P1052 59H 11H Max. 5 mV
P1051 5AH 91H Min. 5 mV
Heated oxygen sensor 2 heater (Bank 1) P0038 2DH 0AH Max. 20mV
P0037 2EH 8AH Min. 20mV
Heated oxygen sensor 2 heater (Bank 2) P0058 2FH 0BH Max. 20mV
P0057 30H 8BH Min. 20mV