OIL INFINITI FX35 2007 Service Manual

FRONT DRIVE SHAFT FAX-17
[AWD]
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Revision: 2006 July 2007 FX35/FX45

Check boot for cracks or other damage, and also for grease
leakage.

If a trouble is found, disassemble drive shaft, and then replace
with new one.
INSTALLATION

Refer to FAX-16, "Removal and Installation (Right Side)" for tightening torque. Install in the reverse order
of removal.
NOTE:
Refer to component parts location and do not reuse non-reusable parts.

Check the following item after service.
–Installation condition of wheel sensor harness.

Place the protector [SST: KV38107900 ( – )] onto front final
drive assembly to prevent damage to the oil seal while inserting
drive shaft. Slide drive shaft sliding joint and tap with a hammer
to install securely. (right side)
CAUTION:
Be sure to check that circular clip is securely fastened.
SFA108A
SDIA0593E

FFD-1
FRONT FINAL DRIVE
D DRIVELINE/AXLE
CONTENTS
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SECTION
A
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FFD
Revision: 2006 July 2007 FX35/FX45
FRONT FINAL DRIVE
PRECAUTIONS .......................................................... 2
Service Notice or Precautions ............................. ..... 2
PREPARATION ...................................................... ..... 3
Special Service Tools .......................................... ..... 3
Commercial Service Tools ................................... ..... 5
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ........................................... ..... 6
NVH Troubleshooting Chart ................................ ..... 6
DESCRIPTION ....................................................... ..... 7
Cross-Sectional View .......................................... ..... 7
DIFFERENTIAL GEAR OIL ................................... ..... 8
Changing Differential Gear Oil ............................ ..... 8
DRAINING ........................................................ ..... 8
FILLING ............................................................ ..... 8
Checking Differential Gear Oil ............................. ..... 8
OIL LEAKAGE AND OIL LEVEL ...................... ..... 8
FRONT OIL SEAL ................................................. ..... 9
Removal and Installation ..................................... ..... 9
REMOVAL ........................................................ ..... 9
INSTALLATION ................................................ ... 10
SIDE OIL SEAL ..................................................... ....11
Removal and Installation ..................................... .... 11
REMOVAL ........................................................ .... 11
INSTALLATION ................................................ .... 11
FRONT FINAL DRIVE ASSEMBLY ....................... ... 13
Removal and Installation (VQ35DE Models) ....... ... 13 COMPONENTS ................................................
... 13
REMOVAL ........................................................ ... 13
INSTALLATION ................................................ ... 13
Removal and Installation (VK45DE Models) ....... ... 15
COMPONENTS ................................................ ... 15
REMOVAL ........................................................ ... 15
INSTALLATION ................................................ ... 15
Disassembly and Assembly ................................. ... 17
COMPONENTS (VQ35DE MODELS) .............. ... 17
COMPONENTS (VK45DE MODELS) .............. ... 19
ASSEMBLY INSPECTION AND ADJUSTMENT ... 20
DISASSEMBLY ................................................ ... 24
INSPECTION AFTER DISASSEMBLY ............. ... 28
ADJUSTMENT AND SELECTION OF ADJUST-
ING WASHERS (SHIMS) ................................. ... 29
ASSEMBLY ...................................................... ... 32
SERVICE DATA AND SPECIFICATIONS (SDS) ... ... 39
General Specifications ......................................... ... 39
Inspection and Adjustment .................................. ... 39
DRIVE GEAR RUNOUT ................................... ... 39
DIFFERENTIAL SIDE GEAR CLEARANCE .... ... 39
PRELOAD TORQUE ........................................ ... 39
BACKLASH ...................................................... ... 39
COMPANION FLANGE RUNOUT .................... ... 39
SELECTIVE PARTS ......................................... ... 39

FFD-2
PRECAUTIONS
Revision: 2006 July 2007 FX35/FX45
PRECAUTIONSPFP:00001
Service Notice or PrecautionsNDS000B3

Check for the correct installation status prior to removal or disassembly. If matching marks are required,
be certain they do not interfere with the function of the parts when applied.

Overhaul should be done in a clean work area, it is preferable to work in dustproof area.

Before disassembly, using steam or white gasoline, completely remove sand and mud from the exterior of
the unit, preventing them from entering into the unit during disassembly or assembly.

Check appearance of the disassembled parts for damage, deformation, and unusual wear. Replace them
with a new ones if necessary.

Gaskets, seals and O-rings should be replaced any time when the unit is disassembled.

In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to outside. If
tightening sequence is specified, observe it.

Clean and flush the parts sufficiently and blow-dry them.

Be careful not to damage sliding surfaces and mating surfaces.

When applying sealant, remove the old sealant from the mounting surface; then remove any moisture, oil,
and foreign materials from the application and mounting surfaces.

Always use shop paper for cleaning the inside of components.

Avoid using cotton gloves or shop rags to prevent entering of lint.

During assembly, observe the specified tightening torque, and apply new gear oil, petroleum jelly, or multi-
purpose grease as specified for each vehicle, if necessary.

PREPARATION FFD-3
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FFD
Revision: 2006 July 2007 FX35/FX45
PREPARATIONPFP:00002
Special Service ToolsNDS000B4
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name Description
KV381054S0
(J-34286)
Puller

Removing front oil seal

Removing side bearing outer race
ST33400001
(J-26082)
Drift
a: 60 mm (2.36 in) dia.
b: 47 mm (1.85 in) dia.

Installing front oil seal

Installing side oil seal (right side)
KV38102510
(—)
Drift
a: 71 mm (2.80 in) dia.
b: 65 mm (2.56 in) dia. Installing front oil seal
KV38102100
(J-25803-01)
Drift
a: 44 mm (1.73 in) dia.
b: 36 mm (1.42 in) dia.
c: 24.5 mm (0.965 in) dia. Installing side oil seal (left side)
ST30032000
(J-26010-01)
Drift
a: 80 mm (3.15 in) dia.
b: 38 mm (1.50 in) dia.
c: 31 mm (1.22 in) dia.

Installing drive pinion rear bearing inner
race

Installing side shaft
ST3127S000
(J-25765-A)
Preload gauge
1: GG91030000
(J-25765)
Torque wrench
2: HT62940000
(—)
Socket adapter (1/2 ″)
3: HT62900000
(—)
Socket adapter (3/8 ″) Measuring pinion bearing preload and total
preload
ZZA0601D
ZZA0702D
ZZA0838D
ZZA1046D
S-NT107
NT124

PREPARATION FFD-5
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FFD
Revision: 2006 July 2007 FX35/FX45
Commercial Service ToolsNDS000B5
KV38100200
(—)
Drift
a: 65 mm (2.56 in) dia.
b: 49 mm (1.93 in) dia. Installing side shaft oil seal
(J-8129)
Spring gauge Measuring turning torque
Tool number
(Kent-Moore No.)
Tool name Description
ZZA1143D
NT127
Tool name
Description
Flange wrench Removing and installing drive pinion lock nut
Spacer
a: 60 mm (2.36 in) dia.
b: 36 mm (1.42 in) dia.
c: 30 mm (1.18 in) Installing pinion front bearing inner race
Power tool Loosening bolts and nuts
NT771
ZZA1133D
PBIC0190E

FFD-6
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
Revision: 2006 July 2007 FX35/FX45
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartNDS000B6
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: Applicable Reference page
Refer to
FFD-28, "
INSPECTION AFTER DISASSEMBLY
" .
Refer to FFD-21, "
Tooth Contact
" .
Refer to FFD-28, "
INSPECTION AFTER DISASSEMBLY
" .
Refer to FFD-23, "
Backlash
" .
Refer to FFD-23, "
Companion Flange Runout
" .
Refer to FFD-8, "
Checking Differential Gear Oil
" .
NVH in PR section.
NVH in FAX, RAX, FSU and RSU sections.
NVH in WT section.
NVH in WT section.
NVH in FAX and RAX section.
NVH in BR section.
NVH in PS section.
Possible cause and SUSPECTED PARTS
Gear tooth rough
Gear contact improper
Tooth surfaces worn
Backlash incorrect
Companion flange excessive runout
Gear oil improper
PROPELLER SHAFT
AXLE AND SUSPENSION
TIRES
ROAD WHEEL
DRIVE SHAFT
BRAKES
STEERING
Symptom Noise ×××××××××××××

FFD-8
DIFFERENTIAL GEAR OIL
Revision: 2006 July 2007 FX35/FX45
DIFFERENTIAL GEAR OILPFP:KLD30
Changing Differential Gear OilNDS000CP
DRAINING
1. Stop engine.
2. Remove drain plug (1) and drain gear oil.
3. Set a gasket on drain plug (1) and install it to final drive assem- bly and tighten to the specified torque. Refer to FFD-17, "
COM-
PONENTS (VQ35DE MODELS)" , FFD-19, "COMPONENTS
(VK45DE MODELS)" .
CAUTION:
Do not reuse gasket.
FILLING
1. Remove filler plug (1). Fill with new gear oil until oil level reaches
the specified level near filler plug mounting hole.
2. After refilling oil, check oil level. Set a gasket to filler plug (1), then install it to final drive assembly. Refer to FFD-17, "
COMPO-
NENTS (VQ35DE MODELS)" , FFD-19, "COMPONENTS
(VK45DE MODELS)" .
CAUTION:
Do not reuse gasket.
Checking Differential Gear OilNDS000CQ
OIL LEAKAGE AND OIL LEVEL

Make sure that oil is not leaking from final drive assembly or around it.

Remove filler plug (1) and check oil level from filler plug mount-
ing hole as shown in the figure.
CAUTION:
Do not start engine while checking oil level.

Set a gasket on filler plug (1) and install it on final drive assem-
bly. Refer to FFD-17, "
COMPONENTS (VQ35DE MODELS)" ,
FFD-19, "
COMPONENTS (VK45DE MODELS)" .
CAUTION:
Do not reuse gasket.
PDIA0781J
Oil grade and Viscosity:
Refer to MA-12, "
Fluids and Lubricants" .
Oil capacity:
Approx. 0.65 (1-3/8 US pt, 1-1/8 Imp pt)
PDIA0782J
PDIA0782J

FRONT OIL SEAL FFD-9
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FFD
Revision: 2006 July 2007 FX35/FX45
FRONT OIL SEALPFP:38189
Removal and InstallationNDS000CR
REMOVAL
1. Drain gear oil. Refer to FFD-8, "DRAINING" .
2. Remove front propeller shaft. Refer to PR-5, "
Removal and Installation" .
3. Remove front drive shaft both. Refer to FAX-16, "
Removal and Installation (Right Side)" , FAX-15,
"Removal and Installation (Left Side)" .
4. Remove side shaft assembly.
5. Remove drive pinion lock nut using a flange wrench.
6. Put matching mark (B) on the end of the drive pinion. The matching mark (B) should be in line with the matching mark (A)
on companion flange (1).
CAUTION:
For matching mark, use paint. Do not damage companion
flange and drive pinion.
NOTE:
The matching mark (A) on the final drive companion flange (1)
indicates the maximum vertical runout position.
7. Remove companion flange using a puller.
8. Remove front oil seal using the puller. CAUTION:
Be careful not to damage gear carrier.
PDIA0784J
PDIA0783J
PDIA0652E
Tool number A: KV381054S0 (J-34286)
PDIA0785J

FFD-10
FRONT OIL SEAL
Revision: 2006 July 2007 FX35/FX45
INSTALLATION
1. Apply multi-purpose grease to front oil seal lips.
2. Using the drifts, install front oil seal as shown in figure.
CAUTION:

Do not reuse oil seal.

When installing, do not incline oil seal.
3. Align the matching mark (B) of drive pinion with the matching mark (A) of companion flange, and then install the companion
flange (1).
4. Apply anti-corrosion oil to the thread and seat of new drive pin- ion lock nut, and temporarily tighten drive pinion lock nut to drive
pinion.
CAUTION:
Do not reuse drive pinion lock nut.
5. Tighten to drive pinion lock nut, while adjust total preload torque.
CAUTION:

Adjust to the lower limit of the drive pinion lock nut tight-
ening torque first.

After adjustment, rotate drive pinion back and forth 2 to 3
times to check for unusual noise, rotation malfunction,
and other malfunctions.

If measured value is out of the specification, remove final
drive assembly and disassemble drive pinion parts to check
and adjust each part. Refer to FFD-13, "
Removal and Installa-
tion (VQ35DE Models)" ,FFD-15, "Removal and Installation (VK45DE Models)" and FFD-17, "Disas-
sembly and Assembly" .
6. Install front propeller shaft. Refer to PR-5, "
Removal and Installation" .
7. Install side shaft assembly.
8. Install front drive shaft both. Refer to FAX-15, "
Removal and Installation (Left Side)" , FAX-16, "Removal
and Installation (Right Side)" .
9. Refill gear oil to the final drive and check oil level. Refer to FFD-8, "
FILLING" .
10. Check the final drive for oil leakage. Refer to FFD-8, "
OIL LEAKAGE AND OIL LEVEL" .
Tool number A: ST33400001 (J-26082)
B: KV38102510 ( — )
PDIA0786J
PDIA0783J
Tool number A: ST3127S000 (J-25765-A)
Drive pinion lock nut tightening torque: 127.4 - 245.0 N·m (13.0 - 25.0 kg-m, 94 - 181 ft-lb)
Total preload torque: 1.56 - 2.65 N·m (0.16 - 0.27 kg-m, 14 - 23 in-lb)
PDIA0969E

SIDE OIL SEAL FFD-11
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FFD
Revision: 2006 July 2007 FX35/FX45
SIDE OIL SEALPFP:33142
Removal and InstallationNDS000BB
NOTE:
Left side oil seal is attached to engine assembly. Replace it when front final drive assembly is removed
from vehicle.
REMOVAL
Right Side:
1. Remove the front drive shaft. Refer to FAX-16, "Removal and Installation (Right Side)" .
2. Remove the side oil seal using a flat-bladed screwdriver. CAUTION:
Be careful not to damage gear carrier.
Left Side:
1. Remove the front final drive assembly from vehicle. Refer to FFD-13, "Removal and Installation (VQ35DE
Models)" or FFD-15, "Removal and Installation (VK45DE Models)" .
2. Remove the side oil seal using a flat-bladed screwdriver. CAUTION:
Be careful not to damage gear carrier.
INSTALLATION
Right Side:
1. Apply multi-purpose grease to sealing lips of side oil seal.
2. Using the drift, press-fit side oil seal so that its surface comes face to face with the end surface of the side retainer.
CAUTION:

Do not reuse oil seal.

When installing, do not incline oil seal.
3. Install the front drive shaft. Refer to FAX-16, "
Removal and
Installation (Right Side)" .
Left Side:
1. Apply multi-purpose grease to sealing lips of side oil seal.
2. Using the drift, press-fit side oil seal so that its surface comes face to face with the end surface of the gear carrier.
CAUTION:

Do not reuse oil seal.

When installing, do not incline oil seal.
3. Install the front final drive assembly on vehicle. Refer to FFD-13,
"Removal and Installation (VQ35DE Models)" or FFD-15,
"Removal and Installation (VK45DE Models)" .
4. Install the front drive shaft. Refer to FAX-15, "
Removal and
Installation (Left Side)" .
PDIA0655E
Tool number A: ST33400001 (J-26082)
PDIA0787J
Tool number A: KV38102100 (J-25803-01)
PDIA0788J