section pg INFINITI FX35 2008 Repair Manual

TROUBLE DIAGNOSISEC-705
< SERVICE INFORMATION > [VK45DE]
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INSPECTION PROCEDURE
1. Turn ignition switch OFF.
2. Connect “GST” to data link connector, which is located under LH
dash panel near the hood opener handle.
3. Turn ignition switch ON.
4. Enter the program according to instruction on the screen or in the operation manual.
(*: Regarding GST screens in this section, sample screens are
shown.)
5. Perform each diagnostic mode according to each service proce- dure.
For further information, see th e GST Operation Manual of
the tool maker.
CONSULT-III Reference Val ue in Data Monitor ModeINFOID:0000000001326534
Remarks:
Service $07 (ON BOARD TESTS) This mode enables the off board test drive to obtain test results for emission-related pow-
ertrain components/systems that are continuously monitored during normal driving condi-
tions.
Service $08 — This mode can close EVAP system in ignition switch ON position (Engine stopped). When
this mode is performed, EVAP canister vent control valve can be closed.
In the following conditions, this mode cannot function.
 Low ambient temperature
 Low battery voltage
 Engine running
 Ignition switch OFF
 Low fuel temperature
 Too much pressure is applied to EVAP system
Service $09 (CALIBRATION ID) This mode enables the off-board test device to request specific vehicle information such
as Vehicle Identification Number (VIN) and Calibration IDs.
Diagnostic service Function
PBIB1503E
SEF398S
SEF416S
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EI-1
BODY
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SECTION EI
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CONTENTS
EXTERIOR & INTERIOR
SERVICE INFORMATION .. ..........................3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution for Procedure without Cowl Top Cover ......3
Precaution for Work ..................................................3
PREPARATION ...................................................4
Special Service Tool ........................................... ......4
Commercial Service Tool ..........................................4
SQUEAK AND RATTLE TROUBLE DIAG-
NOSES ................................................................
5
Work Flow ........................................................... ......5
Generic Squeak and Rattle Troubleshooting ............7
Diagnostic Worksheet ...............................................9
CLIP AND FASTENER .......................................11
Clip and Fastener ................................................ ....11
FRONT BUMPER ...............................................14
Component Parts Location .................................. ....14
Removal and Installation .........................................15
REAR BUMPER .................................................17
Component Parts Location .................................. ....17
Removal and Installation .........................................18
FRONT GRILLE .................................................22
Component Parts Location .................................. ....22
Removal and Installation .........................................22
COWL TOP .........................................................23
Component Parts Location .................................. ....23
Removal and Installation .........................................23
FENDER PROTECTOR ......................................24
Component Parts Location .................................. ....24
Removal and Installation .........................................24
DOOR OUTSIDE MOLDING .............................25
Component Parts Location .................................. ....25
Removal and Installation .........................................25
DOOR OUTSIDE LOWER MOLDING ...............26
Component Parts Location ......................................26
Removal and Installation .........................................26
DOOR PARTING SEAL ....................................27
Component Parts Location ......................................27
Removal and Installation .........................................27
CENTER MUD GUARD .....................................29
Component Parts Location ......................................29
Removal and Installation .........................................29
WINDSHIELD MOLDING ..................................30
Component Parts Location ......................................30
Removal and Installation .........................................30
BACK DOOR WINDOW MOLDING ..................31
Component Parts Location .................................. ....31
Removal and Installation .........................................31
ROOF SIDE MOLDING .....................................32
Component Parts Location ......................................32
Removal and Installation .........................................32
ROOF RAIL .......................................................33
Component Parts Location ......................................33
Removal and Installation .........................................33
BACK DOOR FINISHER ...................................35
Component Parts Location ......................................35
Removal and Installation .........................................35
DOOR FINISHER ..............................................36
Component Parts Location ......................................36
Removal and Installation .........................................36
BODY SIDE TRIM .............................................38
Component Parts Location ......................................38
Removal and Installation .........................................38
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EM-1
ENGINE
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SECTION EM
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CONTENTS
ENGINE MECHANICAL
VQ35DE
SERVICE INFORMATION .. ..........................
4
PRECAUTIONS .............................................. .....4
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
4
Precaution for Drain Engine Coolant and Engine
Oil ..............................................................................
4
Precaution for Disconnecting Fuel Piping .................4
Precaution for Removal and Disassembly ................4
Precaution for Inspection, Repair and Replace-
ment ..........................................................................
4
Precaution for Assembly and Installation ..................5
Precaution for Angle Tightening ................................5
Precaution for Liquid Gasket .....................................5
PREPARATION ...................................................7
Special Service Tool ........................................... ......7
Commercial Service Tool ..........................................9
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ............................
12
NVH Troubleshooting - Engine Noise ................. ....12
Use the Chart Below to Help You Find the Cause
of the Symptom .......................................................
12
DRIVE BELTS ....................................................14
Checking Drive Belts ........................................... ....14
Tension Adjustment ................................................14
Removal and Installation .........................................15
AIR CLEANER AND AIR DUCT ........................17
Component .......................................................... ....17
Removal and Installation .........................................17
Changing Air Cleaner Filter .....................................18
INTAKE MANIFOLD COLLECTOR ...................19
Component .......................................................... ....19
Removal and Installation .........................................19
INTAKE MANIFOLD ...........................................24
Component .......................................................... ....24
Removal and Installation .........................................24
EXHAUST MANIFOLD AND THREE WAY
CATALYST ........................................................
26
Component ..............................................................26
Removal and Installation .........................................26
OIL PAN AND OIL STRAINER .........................30
Component (2WD Models) ......................................30
Removal and Installation (2WD Models) .................30
Component (AWD Models) ......................................35
Removal and Installation (AWD Models) .................36
IGNITION COIL .................................................42
Component ..............................................................42
Removal and Installation .........................................42
SPARK PLUG (PLATINUM-TIPPED TYPE) .....43
Component ..............................................................43
Removal and Installation .........................................43
FUEL INJECTOR AND FUEL TUBE ................45
Component ..............................................................45
Removal and Installation .........................................45
ROCKER COVER .............................................51
Component ..............................................................51
Removal and Installation .........................................51
FRONT TIMING CHAIN CASE .........................54
Removal and Installation .........................................54
TIMING CHAIN ..................................................64
Component .......................................................... ....64
Removal and Installation .........................................65
CAMSHAFT .......................................................83
Component ..............................................................83
Removal and Installation .........................................84
Valve Clearance ......................................................91
OIL SEAL ..........................................................97
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EM-54
< SERVICE INFORMATION >[VQ35DE]
FRONT TIMING CHAIN CASE
FRONT TIMING CHAIN CASE
Removal and InstallationINFOID:0000000001325728
NOTE:
 This section describes removal/installation procedure
of front timing chain case and timing chain related
parts without removing oil pan (upper) on the vehicle.
 When oil pan (upper) needs to be removed or installed, or when rear timing chain case is removed or installed, remove oil pans (upper and lower) first. Then remove front timing chain case, timing chain related
parts, and rear timing chain case in this order, and install in reverse order of removal. Refer to EM-64, "
Com-
ponent".
 Refer to EM-64, "
Component" for component parts location.
REMOVAL
1. Disconnect negative battery terminal. Refer to SC-4, "How to Handle Battery".
2. Remove engine cover with power tool. Refer to EM-19, "
Component".
3. Remove air cleaner case assembly. Refer to EM-17, "
Component".
4. Remove front and rear engine undercover with power tool.
5. Release the fuel pressure. Refer to EC-87, "
Fuel Pressure Check".
6. Drain engine oil. Refer to LU-7, "
Changing Engine Oil".
CAUTION:
 Perform this step when the engine is cold.
 Do not spill engine oil on drive belts.
7. Drain engine coolant from radiator. Refer to CO-10, "
Changing Engine Coolant".
CAUTION:
 Perform this step when the engine is cold.
 Do not spill engine coolant on drive belts.
8. Separate engine harnesses removing their brackets from front timing chain case.
9. Remove drive belts. Refer to EM-15, "
Removal and Installation".
10. Remove intake manifold colle ctors (upper and lower). Refer to EM-19, "
Component".
11. Remove power steering oil pump from bracket with piping connected, and temporarily secure it aside.
Refer to PS-27, "
On-Vehicle Inspection and Service".
12. Remove power steering oil pump bracket. Refer to PS-27, "
On-Vehicle Inspection and Service".
13. Remove alternator. Refer to SC-19, "
System Description".
14. Remove water bypass hose, water hose clamp and idler pulley bracket from front timing chain case.
15. Remove intake valve timing control covers.  Loosen mounting bolts in reverse order as shown in the figure.
 Use the seal cutter [SST: KV10111100 (J37228)] to cut liquidgasket for removal.
CAUTION:
Shaft is internally jointed wi th camshaft sprocket (INT) cen-
ter hole. When removing, keep it horizontal until it is com-
pletely disconnected.
SEM728G
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TIMING CHAINEM-65
< SERVICE INFORMATION > [VQ35DE]
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Removal and InstallationINFOID:0000000001325730
NOTE:
 This section describes procedures for removing/installing front timing chain case and timing chain related
parts, and rear timing chain case, when oil pan (upper) needs to be removed/installed for engine overhaul,
etc.
 To remove/install front timing chain case, timing chain, and its related parts without removing oil pan (upper),
refer to EM-54, "
Removal and Installation".
REMOVAL
1. Remove front tire.
2. Disconnect negative battery terminal.
3. Remove engine cover with power tool. Refer to EM-19, "
Component".
4. Remove air cleaner case assembly. Refer to EM-17, "
Component".
5. Remove front and rear engine undercover with power tool.
6. Release the fuel pressure. Refer to EC-87, "
Fuel Pressure Check".
7. Drain engine coolant from radiator. Refer to CO-10, "
Changing Engine Coolant".
CAUTION:
 Perform this step when the engine is cold.
 Do not spill engine coolant on drive belts.
8. Drain engine oil. Refer to LU-7, "
Changing Engine Oil".
CAUTION:
 Perform this step when the engine is cold.
 Do not spill engine oil on drive belts.
9. Remove engine harnesses.
10. Remove intake manifold collectors (upper and lower). Refer to EM-19, "
Component".
11. Remove radiator cooling fan assembly. Refer to CO-20, "
Component".
12. Remove drive belts. Refer to EM-15, "
Removal and Installation".
13. Remove A/C compressor from bracket with piping c onnected, and temporarily secure it aside. Refer to
ATC-121, "
Component".
14. Remove power steering oil pump from bracket with piping connected, and temporarily secure it aside.
Refer to PS-27, "
On-Vehicle Inspection and Service".
15. Remove power steering oil pump bracket. Refer to PS-27, "
On-Vehicle Inspection and Service".
16. Remove alternator. Refer to SC-19, "
System Description".
17. Remove water bypass hose, water hose clamp and id ler pulley bracket from front timing chain case.
18. Remove intake valve timing control covers.
10. Camshaft sprocket (INT) 11. Slack guide 12. Crankshaft sprocket
13. Timing chain tensioner (primary) 14. Intake valve timing control cover 15. Collared O-ring
16. O-ring 17. Chain tensioner cover 18. Intake valve timing control cover
19. Water hose clamp 20. Spacer 21. Idler pulley
22. Crankshaft pulley 23. Front oil seal 24. Idler pulley
25. A/C compressor bracket 26. Water pump cover 27. Bracket
28. Front timing chain case 29. Bracket 30. Rear timing chain case
31. O-ring 32. Tension guide 33. Water drain plug (front side)
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EM-90
< SERVICE INFORMATION >[VQ35DE]
CAMSHAFT
5. Tighten camshaft bracket bolts in the following steps, in numeri-
cal order as shown.
a. Tighten No. 7 to 10 in numerical order as shown.
b. Tighten No. 1 to 6 in numerical order as shown.
c. Tighten No. 1 to 10 in numerical order as shown.
d. Tighten No. 1 to 10 in numerical order as shown.
CAUTION:After tightening mounting bolts of camshaft brackets (No.
1), be sure to wipe off excessive liquid gasket from the
parts list below.
 Mating surface of rocker cover
 Mating surface of rear timing chain case
6. Measure difference in levels between front end faces of cam- shaft bracket (No. 1) and cylinder head.
 Measure two positions (both intake and exhaust side) for asingle bank.
 If the measured value is out of the standard, re-install cam- shaft bracket (No. 1).
7. Inspect and adjust the valve clearance. Refer to EM-91, "
Valve Clearance".
8. Install in the reverse order of removal after this step.
INSPECTION AFTER INSTALLATION
Inspection of Camshaft Sprocket (INT) Oil Groove
CAUTION:
 Perform this inspection only when DTC P0011 or P0021 are detected in self-diagnostic results of
CONSULT-III and it is directed according to inspection procedure of EC section. Refer to EC-117,
"CONSULT-III Function (ENGINE)".
 Check when engine ins cold so as to pr event burns from any splashing engine oil.
1. Check the engine oil level. Refer to LU-5, "
Inspection".
2. Perform the following procedure so as to prevent the engine from being unintentionally started while
checking.
a. Release fuel pressure. Refer to EC-87, "
Fuel Pressure Check".
b. Disconnect ignition coil and injector harness connectors.
3. Remove intake valve timing control solenoid valve. Refer to EM-83, "
Component".
: 1.96 N·m (0.20 kg-m, 1 ft-lb)
: 1.96 N·m (0.20 kg-m, 1 ft-lb)
: 5.88 N·m (0.60 kg-m, 4 ft-lb)
: 10.4 N·m (1.1 kg-m, 8 ft-lb)
PBIC2050E
Standard : –0.14 to 0.14 mm (–0.006 to 0.006 in)
EMQ0044D
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EM-112
< SERVICE INFORMATION >[VQ35DE]
ENGINE ASSEMBLY
ENGINE ASSEMBLY
Component (2WD Models)INFOID:0000000001325742
Removal and Installation (2WD Models)INFOID:0000000001325743
WARNING:
 Situate the vehicle on a flat and solid surface.
 Place chocks at front and back of rear wheels.
 For engines not equipped with en
gine slingers, attach proper slingers and bolts described in PARTS
CATALOG.
CAUTION:
 Always be careful to work safely, avoid forceful or uninstructed operations.
 Do not start working until exhaust system and engine coolant are cool enough.
 If items or work required are no t covered by the engine section, refer to the applicable sections.
 Always use the support poin t specified for lifting.
 Use either 2-pole lift type or separate type lift as best you can. If board-on type is used for unavoid-
able reasons, support at rear axle jacking point with transmission jack or similar tool before starting
work, in preparation for the backward shift of center of gravity.
 For supporting points for lifting and jacking point at rear axle, refer to GI-37, "
Garage Jack and
Safety Stand".
REMOVAL
Outline
1. Engine mounting bracket (RH) 2. Heat insulator (RH) 3. Engine mounting insulator (RH)
4. Engine mounting insulator (LH) 5. Heat insulator (LH) 6. Engine mounting bracket (LH)
7. Harness bracket 8. Engine mounting insulator (rear) 9. Rear engine mounting member
PBIC3039E
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ENGINE ASSEMBLYEM-117
< SERVICE INFORMATION > [VQ35DE]
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Component (AWD Models)INFOID:0000000001325744
Removal and Installation (AWD Models)INFOID:0000000001325745
WARNING:
 Situate the vehicle on a flat and solid surface.
 Place chocks at front and back of rear wheels.
 For engines not equipped with engi
ne slingers, attach proper slingers and bolts described in PARTS
CATALOG.
CAUTION:
 Always be careful to work safely, avoid forceful or uninstructed operations.
 Do not start working until exhaust system and engine coolant are cool enough.
 If items or work required are not covered by th e engine section, refer to the applicable sections.
 Always use the support poin t specified for lifting.
 Use either 2-pole lift type or separate type lift as best you can. If board-on type is used for unavoid-
able reasons, support at rear axle jacking point with transmission jack or similar tool before starting
work, in preparation for the backward shift of center of gravity.
 For supporting points fo r lifting and jacking point at rear axle, refer to GI-37, "
Garage Jack and
Safety Stand".
REMOVAL
Outline
1. Engine mounting bracket (RH) 2. Engine mounting bracket (RH) (Low-
er)3. Dynamic damper
4. Washer 5. Engine mounting insulator (RH) 6. Engine mounting insulator (LH)
7. Engine mounting bracket (LH) 8. Harness bracket 9. Heat insulator
10. Caller 11. Rubber bush 12. Rear engine mounting member
13. Engine mounting insulator (rear) 14. Dynamic damper
PBIC3041E
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EM-154
< SERVICE INFORMATION >[VQ35DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
Unit: mm (in)
*1: Diameter made by intersection point of conic angles “
α1” and “ α2”
*
2: Diameter made by intersection point of conic angles “ α2” and “ α3”
*
3: Machining data
Valve Spring
CYLINDER BLOCK
Items Standard Oversize (Service) [0.5 (0.02)]
Cylinder head seat recess diameter “D” Intake 38.000 - 38.016 (1.4961 - 1.4967) 38.500 - 38.516 (1.5157 - 1.5164) Exhaust 32.200 - 32.216 (1.2677 - 1.2683) 32.700 - 32.716 (1.2874 - 1.2880)
Valve seat outer diameter “d” Intake 38.097 - 38.113 (1.4999 - 1.5005) 38.597 - 38.613 (1.5196 - 1.5202)
Exhaust 32.280 - 32.296 (1.2709 - 1.2715) 32.780 - 32.796 (1.2905 - 1.2912)
Valve seat interference fit Intake 0.081 - 0.113 (0.0032 - 0.0044)
Exhaust 0.064 - 0.096 (0.0025 - 0.0038)
Diameter “d1”*
1Intake 35 (1.38)
Exhaust 28.7 (1.130)
Diameter “d2”*
2Intake 36.6 - 36.8 (1.441 - 1.449)
Exhaust 30.6 - 30.8 (1.205 - 1.213)
Angle “ α1” Intake 60
°
Exhaust 60 °
Angle “ α2” Intake 88
°45 ′ - 90 °15 ′
Exhaust 88 °45 ′ - 90 °15 ′
Angle “ α3” Intake 120
°
Exhaust 120 °
Contacting width “W”*
3Intake 1.09 - 1.31 (0.0429 - 0.0516)
Exhaust 1.29 - 1.51 (0.0508 - 0.0594)
Height “h” Intake 5.9 - 6.0 (0.232 - 0.236) 5.05 - 5.15 (0.1988 - 0.2028)
Exhaust 5.9 - 6.0 (0.232 - 0.236) 4.95 - 5.05 (0.1949 - 0.1988)
Depth “H” 6.0 (0.236)
PBIC2745E
Free height mm (in) 47.07 (1.8531)
Pressure N (kg, lb) at height mm (in) Installation 166 - 188 (16.9 - 19.2, 37 - 42) at 37.0 (1.457)
Valve open 373 - 421 (38.0 - 42.9, 84 - 95) at 27.2 (1.071)
Out-of-square mm (in) Limit 2.1 (0.083)
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CAMSHAFTEM-217
< SERVICE INFORMATION > [VK45DE]
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4. Tighten camshaft bracket bolts in the following steps, in numeri-
cal order as shown in the figure.
a. Tighten No. 9 to 12 in numerical order as shown.
b. Tighten No. 1 to 8 in numerical order as shown.
c. Tighten No. 13 to 14 in numerical order as shown. (Left bank only)
d. Tighten all bolts in numerical order as shown.
e. Tighten No. 1 to 12 in numerical order as shown.
f. Tighten No. 13 to 14 in numerical order as shown. (Left bank only)
CAUTION:
After tightening mounting bolts of camshaft br ackets, be sure to wipe off excessive liquid gasket
from the parts listed below.
 Mating surface of rocker cover
 Mating surface of front cover
5. Install camshaft sprockets.  Install by checking with identification mark on surface.
 Install camshaft sprocket (EXH) by selectively using thegroove of dowel pin according to the bank. (Common part
used for both banks.)
 Lock the hexagonal part of camshaft in the same way as for
removal, and tighten mounting bolts.
6. Check and adjust the valve clearance. Refer to EM-218, "
Valve Clearance".
7. Install in the reverse order of removal after this step.
INSPECTION AFTER INSTALLATION
Inspection of Camshaft Sprocket (INT) Oil Groove
CAUTION:
 Perform this inspection only when DTC P0011 and/ or P0021 are detected in self-diagnostic results of
CONSULT-III and it is directed according to inspection procedure of EC section. Refer to EC-666,
"Trouble Diagnosis Introduction".
 Check when the engine is cold so as to prevent burns from any splashing engine oil.
1. Check the engine oil level. Refer to LU-23, "
Inspection".
2. Perform the following procedure so as to prev ent the engine from being unintentionally started while
checking. : 1.96 N·m (0.2 kg-m, 1 ft-lb)
: 1.96 N·m (0.2 kg-m, 1 ft-lb)
: 1.96 N·m (0.2 kg-m, 1 ft-lb)
: 5.88 N·m (0.6 kg-m, 4 ft-lb)
: 10.41 N·m (1.1 kg-m, 8 ft-lb)
: 31.35 N·m (3.2 kg-m, 23 ft-lb)
PBIC0031E
PBIC2345E
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