engine INFINITI M35 2006 Factory Service Manual

STEERING WHEEL
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Revision: 2006 January2006 M35/M45
c. While pulling outer socket slowly in 11 . 5 m m (0.453 in) range
from neutral position, make sure rack sliding force is within
specification.
d. If rack sliding force is not within specification, overhaul steering
gear assembly.
CHECKING FRONT WHEEL TURNING ANGLE
Check front wheel turning angle after toe-in inspection. Place
front wheels on turning radius gauges and rear wheels on
stands. Check the maximum inner and outer wheel turning
angles for LH and RH road wheels.
With the engine at idle, turn steering wheel from full left stop to
full right stop and measure the turning angles.
Measure rack stroke if angles are outside the specified value.
Disassemble steering gear assembly to check the cause that
rack stroke is outside of the standard.
Steering angles are not adjustable. Check steering gear assem-
bly, steering column assembly and front suspension compo-
nents for wear or damage if any of the turning angles are
different from the specified value. Replace any of them, if any
non-standard condition exists.
Rack sliding force2WD 195 - 258 N (19.9 - 26.3 kg, 44 - 58 lb)
AWD 227 - 305 N (23.2 - 31.1 kg, 51 - 69 lb)
SST090B
FAA0016D
SGIA0055E
Drive type 2WD AWD
Tire size P245/45R18 245/40R19 245/45R18
Inner wheel (Angle: A)Minimum 36
20 (36.3)3945 (39.8)
Nominal 39
20 (39.3)4245 (42.8)
Maximum 40
20 (40.3)4345 (43.8)
Outer wheel (Angle: B) Nominal 33
25 (33.4)3320 (33.3)3230 (32.5)
Drive type 2WD AWD
Rack stroke “L” 68.5 mm (2.697 in) 67.0 mm (2.638 in)
SGIA0629J

POWER STEERING OIL PUMP
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POWER STEERING OIL PUMPPFP:49110
On-Vehicle Inspection and ServiceNGS000DE
CHECKING RELIEF OIL PRESSURE
CAUTION:
Make sure that belt tension is normal before starting the following procedure.
1. Connect the hydraulic pressure gauge [SST] between oil pump
discharge connector and high-pressure hose. Bleed air from the
hydraulic circuit while opening valve fully. Refer to PS-8, "
Air
Bleeding Hydraulic System" .
2. Start engine. Run engine until oil temperature reaches 50 to
80
C (122 to 176F).
CAUTION:
Leave the valve of the hydraulic pressure gauge [SST]
fully open while starting and running engine. If engine is
started with the valve closed, the hydraulic pressure in
oil pump goes up to the relief pressure along with
unusual increase of oil temperature.
Be sure to keep hose clear of belts and other parts when
engine is started.
3. Fully close the hydraulic pressure gauge [SST] valve with
engine at idle and measure the relief oil pressure.
CAUTION:
Never keep valve closed for 10 seconds or longer.
4. Open the valve slowly after measuring. Repair oil pump is the
relief oil pressure is outside the standard. Refer to PS-30, "
Dis-
assembly and Assembly (Models with VK45DE)" , PS-34, "Disassembly and Assembly (Models with
VQ35DE)" .
5. After inspection, disconnect the hydraulic pressure gauge [SST] from hydraulic circuit, then add fluid and
bleed air. Refer to PS-8, "
Air Bleeding Hydraulic System" .
Removal and InstallationNGS000DF
REMOVAL
1. Drain power steering fluid from reservoir tank.
2. Remove undercover from vehicle with a power tool.
3. Loosen drive belt. Refer to EM-15, "
DRIVE BELTS" (VQ35DE), EM-174, "DRIVE BELTS" (VK45DE).
4. Remove drive belt from oil pump pulley.
5. Remove piping of high pressure and low pressure (drain fluid from their pipings). Refer to PS-38,
"HYDRAULIC LINE" .
6. Remove oil pump mounting bolts, and then remove power steering oil pump. Refer to PS-38, "
Compo-
nents" .
INSTALLATION
Installation is the reverse order of removal. For tightening torque, refer to PS-38, "HYDRAULIC LINE" .
Perform the following procedure after installing.
–Adjust belt tension (VQ35DE). Refer to EM-15, "Tension Adjustment" .
–About the installation of VK45DE drive belt, refer to EM-174, "Tension Adjustment" .
–Bleed air. Refer to PS-8, "Air Bleeding Hydraulic System" . Relief oil pressure:
8,520 - 9,320 kpa (86.9 - 95.1 kg/cm
2 , 1,235 - 1,351 psi)
SGIA0915E

PREPARATION
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PREPARATIONPFP:00002
Special Service ToolsNIS0023L
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsNIS0023M
Tool number
(Kent-Moore No.)
To o l n a m eDescription
(J-39570)
Chassis earLocating the noise
(J-43980)
NISSAN Squeak and Rattle
KitRepairing the cause of noise
SIIA0993E
SIIA0994E
To o l n a m eDescription
Engine earLocating the noise
SIIA0995E

SQUEAK AND RATTLE TROUBLE DIAGNOSES
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Revision: 2006 January2006 M35/M45
DUPLICATE THE NOISE AND TEST DRIVE
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle “twist”.
5) At idle, apply engine load (electrical load, half-clutch on M/T models, drive position on A/T models).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.
Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.
If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
vehicle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follow the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area. To help pinpoint the source of the noise, use a listening tool
(Chassis Ear: J-39570, Engine Ear and mechanics stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by:
removing the components in the area that you suspect the noise is coming from.
Do not use too much force when removing clips and fasteners, otherwise clips and fastener can be broken
or lost during the repair, resulting in the creation of new noise.
tapping or pushing/pulling the component that you suspect is causing the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only
temporarily.
feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the
noise.
placing a piece of paper between components that you suspect are causing the noise.
looking for loose components and contact marks.
Refer to RF-6, "
Generic Squeak and Rattle Troubleshooting" .
REPAIR THE CAUSE
If the cause is a loose component, tighten the component securely.
If the cause is insufficient clearance between components:
–separate components by repositioning or loosening and retightening the component, if possible.
–insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or ure-
thane tape. A Nissan Squeak and Rattle Kit (J-43980) is available through your authorized Nissan Parts
Department.
CAUTION:
Do not use excessive force as many components are constructed of plastic and may be damaged.
NOTE:
Always check with the Parts Department for the latest parts information.
The following materials are contained in the Nissan Squeak and Rattle Kit (J-43980). Each item can be
ordered separately as needed.
URETHANE PADS [1.5 mm (0.059 in) thick]
Insulates connectors, harness, etc.
76268-9E005: 100
135 mm (3.945.31 in)/76884-71L01: 6085 mm (2.363.35 in)/76884-
71L02: 15
25 mm (0.590.98 in)
INSULATOR (Foam blocks)
Insulates components from contact. Can be used to fill space behind a panel.
73982-9E000: 45 mm (1.77 in) thick, 50
50 mm (1.971.97 in)/73982-50Y00:
10 mm (0.39 in) thick, 50
50 mm (1.971.97 in)

SQUEAK AND RATTLE TROUBLE DIAGNOSES
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TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid dumpers out of adjustment
2. Trunk lid striker out of adjustment
3. The trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sunvisor shaft shaking in the holder
3. Front or rear windshield touching headlining and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.

DIFFERENTIAL GEAR OIL
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Revision: 2006 January2006 M35/M45
DIFFERENTIAL GEAR OILPFP:KLD30
Changing Differential Gear OilNDS000F3
DRAINING
1. Stop engine.
2. Remove drain plug (1) and drain gear oil.
3. Set a gasket on drain plug (1) and install it to final drive assem-
bly and tighten to the specified torque. Refer to RFD-18, "
COM-
PONENTS" .
CAUTION:
Do not reuse gasket.
FILLING
1. Remove filler plug (1). Fill with new gear oil until oil level reaches
the specified level near filler plug mounting hole.
2. After refilling oil, check oil level. Set a gasket to filler plug (1),
then install it to final drive assembly. Refer to RFD-18, "
COMPO-
NENTS" .
CAUTION:
Do not reuse gasket.
Checking Differential Gear OilNDS000F4
OIL LEAKAGE AND OIL LEVEL
Make sure that oil is not leaking from final drive assembly or around it.
Remove filler plug (1) and check oil level from filler plug mount-
ing hole as shown in the figure.
CAUTION:
Do not start engine while checking oil level.
Set a gasket on filler plug (1) and install it on final drive assem-
bly. Refer to RFD-18, "
COMPONENTS" .
CAUTION:
Do not reuse gasket.
PDIA0748J
Oil grade and Viscosity:
Refer to MA-12, "
Fluids and Lubricants" .
Oil capacity:
Approx. 1.4 (3 US pt, 2-1/2 Imp pt)
PDIA0749J
PDIA0749J

RSU-2
PRECAUTIONS
Revision: 2006 January2006 M35/M45
PRECAUTIONSPFP:00001
PrecautionsNES000J2
When installing rubber bushings, final tightening must be carried out under unladen conditions with tires
on ground. Oil will shorten the life of rubber bushings. Be sure to wipe off any spilled oil.
–Unladen conditions mean that fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and
mats are in designated positions.
After servicing suspension parts, be sure to check wheel alignment.
Self-lock nuts are not reusable. Always use new ones when installing. Since new self-lock nuts are pre-
oiled, tighten as they are.

REAR SUSPENSION ASSEMBLY
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REAR SUSPENSION ASSEMBLYPFP:55020
On-Vehicle Inspection and ServiceNES000J6
Make sure the mounting conditions (looseness, back lash) of each component and component conditions
(wear, damage) are normal.
SUSPENSION ARM BALL JOINT AXIAL END PLAY INSPECTION
Measure axial end play by placing and moving up/down with an iron pry bar or something similar between sus-
pension arm and axle.
CAUTION:
Be careful not to damage ball joint boot.
SHOCK ABSORBER INSPECTION
Check shock absorber for oil leakage, damage and replace if malfunction is detected.
Wheel Alignment InspectionNES000J7
DESCRIPTION
Measure wheel alignment under unladen conditions.
NOTE:
“Unladen conditions” means that fuel, engine coolant, and lubricant are full. Spare tire, jack, hand tools and
mats in designated positions.
PRELIMINARY INSPECTION
Check the following:
1. Tires for improper air pressure and wear.
2. Road wheels for runout. Refer to WT-6, "
ROAD WHEEL" .
3. Wheel bearing axial end play. Refer to RAX-5, "
WHEEL BEARING INSPECTION" .
4. Ball joint axial end play of suspension arm. Refer to RSU-5, "
SUSPENSION ARM BALL JOINT AXIAL
END PLAY INSPECTION" .
5. Shock absorber operation.
6. Each mounting point of axle and suspension for looseness and deformation.
7. Each of front lower link, rear lower link, radius rod, rear suspension member, suspension arm and shock
absorber for cracks, deformation, and other damage.
8. Vehicle height (posture).
GENERAL INFORMATION AND RECOMMENDATIONS
A four-wheel thrust alignment should be performed.
–This type of alignment is recommended for any NISSAN/INFINITI vehicle.
–The four-wheel “thrust” process helps ensure that the vehicle is properly aligned and the steering wheel is
centered.
–The alignment rack itself should be capable of accepting any NISSAN/INFINITI vehicle.
–The rack should be checked to ensure that it is level.
Make sure the machine is properly calibrated.
–Your alignment equipment should be regularly calibrated in order to give correct information.
–Check with the manufacturer of your specific equipment for their recommended Service/Calibration
Schedule.Standard value
Axial end play : 0 mm (0 in)

RSU-18
SERVICE DATA
Revision: 2006 January2006 M35/M45
SERVICE DATAPFP:00030
Wheel Alignment (Unladen)*NES000JH
*: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
Ball JointNES000JI
Wheelarch Height (Unladen*)NES000JJ
*: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions. Axle2WD AWD
Tire 245/45R18 245/40R19 245/45R18
Camber
Degree minute (Decimal degree)Minimum – 1
10 (– 1.17)– 1 20 (– 1.33)– 0 40 (– 0.67)
Nominal – 0
40 (– 0.67)– 0 50 (– 0.83)– 0 10 (– 0.17)
Maximum – 0
10 (– 0.17)– 0 20 (– 0.33)0 20 (0.33)
Total toe-inDistanceMinimum 0.1 mm (0.004 in)
Nominal 2.8 mm (0.110 in)
Maximum 5.5 mm (0.217 in)
Angle (left plus right)
Degree minute (Decimal degree)Minimum 0
(0)
Nominal 7
(0.12)
Maximum 14
(0.23)
Axial end play0 mm (0 in)
Swing torque 0.5 - 3.4 Nꞏm (0.06 - 0.34 kg-m, 5 - 30 in-lb)
Measurement on spring balance (cotter pinhole position) 8.1 - 54.8 N (0.83 - 5.5 kg, 1.82 - 12.32 lb)
Rotating torque 0.5 - 3.4 Nꞏm (0.06 - 0.34 kg-m, 5 - 30 in-lb)
Applied model2WD AWD
245/45R18 245/40R19 245/45R18
Front (Hf)USA 717 mm (28.23 in)
721 mm (28.39 in)731 mm (28.78 in)
CANADA 718 mm (28.27 in) 732 mm (28.82 in)
Rear (Hr)USA 710 mm (27.95 in)
711 mm (27.99 in)725 mm (28.54 in)
CANADA 711 mm (27.99 in) 726 mm (28.58 in)
SFA818A

SB-28
PRE-CRASH SEAT BELT
Revision: 2006 January2006 M35/M45
3. CHECK SEAT BELT MOTOR
Check continuity between pre-crash seat belt motor RH.
OK or NG
OK >> Replace pre-crash seat belt control unit.
NG >> Replace pre-crash seat belt motor RH.
Brake Pedal Stroke Sensor Shield Wire Circuit CheckNHS0008G
1. CHECK PRE-CRASH SEAT BELT INPUT SIGNAL
With CONSULT-II
Select “B PEDAL SIG1 and 2” on DATA MONITOR screen, and then
make sure that the voltage does not change if brake pedal is not
operated.
NOTE:
Diagnosis should be performed with engine running, audio and air
conditioner operating.
Without CONSULT-II
1. Start engine.
2. Check voltage between pre-crash seat belt harness connector.
OK or NG
OK >> Brake pedal stroke sensor shield wire circuit is OK.
NG >> Check shield wire for damage. Repair or replace if necessary.
Pre-crash seat belt
motor RH connectorTerminal Continuity
B8 1 2 Yes
PHIA1139E
B PEDAL SIG1
Brake released :There is no change in the voltage
value, and it is almost constant
B PEDAL SIG2
Brake released :There is no change in the voltage
value, and it is almost constant.
Terminal
ConditionVoltage (V)
(Approx.) (+)
(–) Pre-crash seat
belt control unit
connectorTerminal
B14216
GroundPerformed with
engine running, audio
and air conditioner
operating and brake
pedal released.There is no
change in the
voltage value,
and it is almost
constant 20
PHIA0766E
PHIA1141E