Starter INFINITI M35 2006 Factory Workshop Manual

ENGINE ASSEMBLY
EM-121
[VQ35DE]
C
D
E
F
G
H
I
J
K
L
MA
EM
Revision: 2006 January2006 M35/M45
Separation Work
1. Install engine slingers into front of cylinder head (right bank) and
rear of cylinder head (left bank).
To protect rocker cover against damage caused by tilting of
engine slinger, insert spacer between cylinder head and
engine rear lower slinger, in direction shown in the figure.
NOTE:
Spacer is a component part of engine rear upper slinger
assembly.
2. Remove power steering oil pump from engine side. Refer to PS-29, "
POWER STEERING OIL PUMP" .
3. Remove engine mounting insulators (RH and LH) under side nuts with power tool.
4. Lift with hoist and separate the engine, the transmission assembly, the transfer assembly and the front
final drive assembly from front suspension member.
CAUTION:
Before and during this lifting, always check if any harnesses are left connected.
Avoid damage to and oil/grease smearing or spills onto engine mounting insulator.
5. Remove alternator. Refer to SC-23, "
CHARGING SYSTEM" .
6. Remove starter motor. Refer to SC-10, "
STARTING SYSTEM" .
7. Remove front propeller shaft from the front final drive assembly side. Refer to PR-4, "
FRONT PROPEL-
LER SHAFT" .
8. Separate the engine from the transmission assembly. Refer to AT-271, "
TRANSMISSION ASSEMBLY" .
9. Remove the front final drive assembly from oil pan (upper). Refer to FFD-13, "
FRONT FINAL DRIVE
ASSEMBLY" .
10. Remove each engine mounting insulator and each engine mounting bracket from the engine with power
tool.
INSTALLATION
Note the following, and install in the reverse order of removal.
Do not allow engine mounting insulator to be damage and careful no engine oil gets on it.
For a location with a positioning pin, insert it securely into hole of mating part.
For a part with a specified installation orientation, refer to component figure in EM-35, "Components (AWD
Models)" . Slinger bolts:
: 28.0 Nꞏm (2.9 kg-m, 21 ft-lb)
PBIC2061E
KBIA1017E

EM-184
[VK45DE]
EXHAUST MANIFOLD AND THREE WAY CATALYST
Revision: 2006 January2006 M35/M45
5. Drain engine coolant from radiator. Refer to CO-40, "Changing Engine Coolant" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belts.
6. Remove radiator. Refer to CO-43, "
RADIATOR" .
7. Remove drive belts. Refer to EM-174, "
DRIVE BELTS" .
8. Remove exhaust front tube with power tool. Refer to EX-3, "
EXHAUST SYSTEM" .
9. Remove air fuel ratio sensor 1 as follows:
a. Disconnect harness connector of each air fuel ratio sensor 1.
b. Remove air fuel ratio sensor 1 on both bank with heated oxygen
sensor wrench (SST).
CAUTION:
Be careful not to damage air fuel ratio sensor 1.
Discard any air fuel ratio sensor 1 which has been
dropped onto a hard surface such as a concrete floor;
replace with a new one.
10. Remove exhaust manifold and three way catalyst (left bank) as follows:
a. Disconnect A/C piping from A/C compressor, then remove A/C compressor with power tool. Refer to AT C -
151, "REFRIGERANT LINES" .
b. Remove steering lower joint to enable steering shaft to move freely. Refer to PS-13, "
STEERING COL-
UMN" .
c. Remove starter motor. Refer to SC-10, "
STARTING SYSTEM" .
d. Remove nuts on bottom of engine mounting insulator (LH), and lift up left side of engine approximately 3
cm (1.18 in) with transmission jack. Refer to EM-244, "
ENGINE ASSEMBLY" .
e. Remove exhaust manifold cover (left bank).
f. Loosen nuts in the reverse order of figure to remove exhaust
manifold and three way catalyst (left bank) with power tool.
NOTE:
Disregard No. 9 to No. 12 when loosening.
11. Remove exhaust manifold and three way catalyst (right bank) as follows:
a. Remove alternator and bracket. Refer to SC-23, "
CHARGING SYSTEM" .
PBIC2333E
A : Left bank
B : Right bank
: Engine front
PBIC3300E

ENGINE ASSEMBLY
EM-247
[VK45DE]
C
D
E
F
G
H
I
J
K
L
MA
EM
Revision: 2006 January2006 M35/M45
Separation Work
1. Install engine slingers into front of cylinder head (left bank) and
rear of cylinder head (right bank).
2. Remove engine mounting insulators (RH and LH) under side nut with power tool.
3. Lift with hoist and separate engine and transmission assembly from front suspension member.
CAUTION:
Avoid damage to and oil/grease smearing or spills onto engine mounting insulator.
4. Remove alternator. Refer to SC-23, "
CHARGING SYSTEM" .
5. Remove starter motor. Refer to SC-10, "
STARTING SYSTEM" .
6. Separate engine from transmission assembly. Refer to AT-271, "
TRANSMISSION ASSEMBLY" .
7. Remove engine mounting insulators (RH and LH) and brackets (RH and LH) from engine with power tool.
8. Remove rear engine mounting member and engine mounting insulator (rear) from transmission.
INSTALLATION
Note the following, and install in the reverse order of removal.
Do not allow engine mounting insulator to be damage and careful no engine oil gets on it.
For a location with a positioning pin, insert it securely into hole of mating part.
For a part with a specified installation orientation, refer to component figure in EM-244, "Components" .
When installing engine mounting brackets (RH and LH) on cylin-
der block, tighten two upper bolts (shown as “A” in the figure)
first. Then tighten two lower bolts (shown as “B” in the figure).
NOTE:
Figure shows LH bank.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedure for checking fluids leak, lubricates leak and exhaust gases leak.
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gases, or any oil/fluids
including engine oil and engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.Slinger bolts:
:33.4 Nꞏm (3.4 kg-m, 25 ft-lb)
PBIC2447E
PBIC3305E

CYLINDER BLOCK
EM-253
[VK45DE]
C
D
E
F
G
H
I
J
K
L
MA
EM
Revision: 2006 January2006 M35/M45
c. Push out piston pin with stick of outer diameter approximately 20
mm (0.8 in).
14. Remove rear oil seal retainer from cylinder block.
Insert screwdriver or similar tool between rear end of crankshaft counter weight and rear oil seal
retainer, and separate liquid gasket to remove.
CAUTION:
Be careful not to damage the mating surfaces.
15. Using screwdriver or similar tool, and lever off rear oil seal from rear oil seal retainer.
16. Remove main bearing cap as follows:
Before loosening main bearing cap bolts, measure the crankshaft end play. Refer to EM-266, "CRANK-
SHAFT END PLAY" .
Loosen main bearing cap bolts in several different steps.
a. Remove cover attached to the rear left side of cylinder block
(next to the starter motor housing).
NOTE:
Bolts (No. 27 shown in the figure) are installed on the inside of
cover.
b. Loosen side bolts (M10) starting from 30 to 21 to remove.
c. Loosen main bearing cap sub bolts (M9) starting from 20 to 11 to
remove.
d. Loosen main bearing cap bolts (M12) starting from 10 to 1 to
remove.
e. Using main bearing cap remover (SST), remove main bearing
cap.
17. Remove crankshaft.
18. Remove main bearings and thrust bearings from cylinder block and main bearing caps.
CAUTION:
Identify installation positions, and store them without mixing them up.
EMM0072D
PBIC0090E
PBIC0091E

EM-256
[VK45DE]
CYLINDER BLOCK
Revision: 2006 January2006 M35/M45
7. Install each main bearing cap bolt as follows:
a. Apply new engine oil to threads and seating surface of main
bearing cap bolts, and tighten all bolts temporarily.
b. Tighten main bearing cap bolt (M12) in order of 1 to 10.
c. Tighten main bearing cap sub bolt (M9) in order of 11 to 20.
d. Tighten main bearing cap bolt (M12) to 40 degrees clockwise in
order of 1 to 10. (Angle tightening)
CAUTION:
Use angle wrench (SST) to check tightening angle in step
“d” and “e”. Do not make judgment by visual inspection.
e. Tighten main bearing cap sub bolt (M9) to 30 degrees clockwise
in order of 11 to 20. (Angle tightening)
f. Tighten side bolt (M10) in order of 21 to 30.
After installing main bearing cap bolts, make sure that crankshaft can be rotated smoothly.
Check the crankshaft end play. Refer to EM-266, "CRANKSHAFT END PLAY" .
g. Install cover of cylinder block rear left side (next to the starter motor housing).
8. Install new rear oil seal on rear oil seal retainer.
Install new rear oil seal so that each seal lip is oriented as
shown in the figure.
Install rear oil seal to rear oil seal retainer with rear oil seal
drift (commercial service tool).
Tap until flattened with front edge of rear oil seal retainer. Do
not damage or scratch outer circumference of oil seal.
Make sure the garter spring is in position and seal lips not
inverted.
9. Install rear oil seal retainer.
Apply new engine oil to both oil seal lip and dust seal lip.: 39.2 Nꞏm (4.0 kg-m, 29 ft-lb)
: 29.4 Nꞏm (3.0 kg-m, 22 ft-lb)
PBIC0090E
PBIC0096E
: 49 Nꞏm (5.0 kg-m, 36 ft-lb)
SEM715A
Rear oil seal drift
Outer diameter : 102 mm (4.02 in)
Inner diameter : 86 mm (3.39 in)
PBIC0097E

IDX-7
A
C
D
E
F
G
H
I
J
K
L B
IDX
ALPHABETICAL INDEX
LT-266
Rear disc brake ................................................. BR-29
Rear door ............................................ BL-190, GW-67
Rear parcel shelf finisher ..................................... EI-42
Rear seat ......................................................... SE-172
Rear seat belt .................................................... SB-32
Rear suspension ............................................... RSU-5
Rear window ..................................................... GW-61
Rear window defogger ...................................... GW-73
Refrigerant connection precaution ..................... ATC-7
Refrigerant discharging evacuating charging ATC-151
Refrigerant general precaution .......................... ATC-7
Refrigerant lines ............................................ ATC-151
Refrigerant pressure sensor ........... EC-692, EC-1434,
ATC-98
, ATC-167
Refrigeration cycle ........................................... ATC-20
Removal and installation (A/T) ........... AT-271, AT-275
Removal and installation (Transfer) .................... TF-44
Reverse interlock door mirror ........................... GW-96
Revolution sensor (A/T) ...................... AT-119, AT-261
Rocker cover(VK45DE) ................................... EM-199
Rocker cover(VQ35DE) ..................................... EM-51
Room lamp - See Interior lamp ......................... LT-267
ROOM/L - Wiring diagram ................................ LT-274
RP/SEN - Wiring diagram ................ EC-693, EC-1435
S
SAE J1979 - Service $01 - 09 ............. EC-54
, EC-764
SEAT - Wiring diagram ...................................... SE-98
Seat belt inspection ........................................... SB-33
Seat belt, front ................................................... SB-30
Seat belt, rear .................................................... SB-32
Seat, rear ......................................................... SE-172
Self-diagnosis (Transfer) .................................... TF-22
SEN/PW - Wiring diagram ............... EC-500, EC-1219
SHIFT - Wiring diagram ................................... AT-230
Shift lock system .............................................. AT-229
Shock absorber (rear) ..................................... RSU-10
Side air bag (satellite) sensor .......................... SRS-46
Side curtain air bag .......................................... SRS-43
Side trim .............................................................. EI-37
SMJ (super multiple junction) .......................... PG-106
Spark plug replacement ..................................... MA-27
Spark plug replacement(VQ35DE) .................... MA-20
Spark plug(VK45DE) ....................................... EM-191
Spark plug(VQ35DE) ......................................... EM-43
Specification value ............................. EC-155, EC-868
Speedometer ........................................................ DI-5
Spiral cable ...................................................... SRS-40
SROOF - Wiring diagram .................................. RF-13
SRS - See Supplemental Restraint System ...... SRS-5
SRS - Wiring diagram ...................................... SRS-12
SRS Trouble diagnoses ..................................... SRS-8
Stabilizer bar (rear) ......................................... RSU-17
Stall test (A/T) .................................................... AT-53
Standardized relay ........................................... PG-109
START - Wiring diagram ................................... SC-11
Starter ................................................................ SC-10
Starting system .................................................. SC-10
Steering gear and linkage inspection ................ MA-36
Steering linkage ................................................. PS-18
Steering wheel and column ................... PS-10, PS-13
Steering wheel turning force .............................. PS-10
Stop lamp .......................................................... LT-243
Stop lamp switch .............................. EC-598, EC-1329
STSIG - Wiring diagram ................................... AT-109
Sun roof, electric ................................................ RF-10
Sunload sensor ............................. ATC-119, ATC-128
Sunroof .................................................. RF-25, RF-28
Sunshade ............................................................ EI-44
Supplemental Restraint System ....................... SRS-5
Supplemental restraint system - Wiring diagram ..........
SRS-12
Suspension ....................................................... MA-37
Symbols and abbreviations ...................... GI-11, GI-24
System readiness test (SRT) code ...... EC-60, EC-770
T
Tachometer ........................................................... DI-5
Tail lamp ........................................................... LT-249
TCM circuit diagram ........................................... AT-52
TCM inspection table ......................................... AT-89
Thermostat(VK45DE) ....................................... CO-55
Thermostat(VQ35DE) ....................................... CO-29
Three way catalyst function (Bank 1) EC-392, EC-1113
Three way catalyst function (Bank 2) EC-392, EC-1113
Three way catalyst precautions ............................ GI-6
Three way catalyst(VK45DE) .......................... EM-183
Throttle control motor ....................... EC-619, EC-1351
Throttle control motor relay .............. EC-607, EC-1338
Throttle position sensor (TPS) .......... EC-231, EC-354,
EC-533
, EC-535, EC-640, EC-954, EC-1077, EC-1259,
EC-1261
, EC-1372
Throttle valve closed position learning . EC-95, EC-806
Tie-rod ............................................................... PS-18
Timing chain(VK45DE) ................................... EM-203
Timing chain(VQ35DE) ..................................... EM-64
Tire rotation ....................................................... MA-35
TLID - Wiring diagram ...................................... BL-211
Top tether strap child restraint ........................... SB-37
Torque converter installation ............. AT-274, AT-277
Torque convertor clutch solenoid valve AT-126, AT-128
TPS1 - Wiring diagram .................... EC-356, EC-1079
TPS2 - Wiring diagram ...................... EC-233, EC-956
TPS3 - Wiring diagram .................... EC-642, EC-1374
Transfer control unit inspection table ................. TF-20
TRNSCV - Wiring diagram ............................... BL-281
Trouble diagnoses .............................................. GI-12
Trunk lid ........................................................... BL-203
Trunk lid opener - See Trunk lid ...................... BL-209
TURN - Wiring diagram .................................... LT-215
Turn signal lamp ............................................... LT-211
Two trip detection logic ........................ EC-54, EC-764
Tyre pressure monitoring system - trouble diagnoses ..
WT-13

CAN COMMUNICATION
LAN-41
[CAN]
C
D
E
F
G
H
I
J
L
MA
B
LAN
Revision: 2006 January2006 M35/M45
Blower fan motor switch signal R T
Buzzer output signalTR
TR
RT
Day time running light request signal T R
Door lock/unlock status signal T R
Door switch signal T R R R R R
Door unlock signal T R
Front fog light request signal T R R
Front wiper request signal T R R
High beam request signal T R R
Ignition switch ON signal T R R
Ignition switch signal T R R
Key ID signal T R
Key switch signal T R
Low beam request signal T R
Position light request signal T R R
Rear window defogger switch signal T R
Sleep wake up signal T R R R R
Starter request signal T R
Theft warning horn request signal T R
Trunk switch signal T R R
Turn indicator signal T R R
Tire pressure data signal T R
Tire pressure signal T R R
Steering angle sensor signal R T R R
Door lock/unlock trunk open request signal R T
Hazard and horn request signal R T
Key warning signalTR
Meter display signalTR
RT
Panic alarm request signal R T
Power window open request signal R T
A/C evaporator temperature signal R TSignals
ECM
TCM
AFS control unit*1
BCM
LDW camera unit*2
Low tire pressure warning control unit
Steering angle sensor
Intelligent Key unit
Unified meter and A/C amp.
AV (NAVI) control unit
RAS control unit*3
Pre-crash seat belt control unit*4
Driver seat control unit
ABS actuator and electric unit (control unit)
ICC sensor integrated unit*5
IPDM E/R

CAN COMMUNICATION
LAN-43
[CAN]
C
D
E
F
G
H
I
J
L
MA
B
LAN
Revision: 2006 January2006 M35/M45
*1:with AFS model only
*2:with LDW model only
*3:with RAS model only
*4:with pre-crash seat belt model only
*5:with ICC model only Deceleration degree commandment value signalRT
ICC OD cancel request signal R T
ICC operation signal R T
ICC warning lamp signalRT
Front wiper stop position signal R T
High beam status signal RT
Hood switch signal R T
Low beam status signal R R T
Oil pressure switch signalRT
TR
Rear window defogger control signal R R T
Starter relay status signal R TSignals
ECM
TCM
AFS control unit*1
BCM
LDW camera unit*2
Low tire pressure warning control unit
Steering angle sensor
Intelligent Key unit
Unified meter and A/C amp.
AV (NAVI) control unit
RAS control unit*3
Pre-crash seat belt control unit*4
Driver seat control unit
ABS actuator and electric unit (control unit)
ICC sensor integrated unit*5
IPDM E/R

CAN COMMUNICATION
LAN-45
[CAN]
C
D
E
F
G
H
I
J
L
MA
B
LAN
Revision: 2006 January2006 M35/M45
ACC signal T R R
Blower fan motor switch signal R T
Buzzer output signalTR
TR
RT
Day time running light request signal T R
Door lock/unlock status signal T R
Door switch signal T R R R R R
Door unlock signal T R
Front fog light request signal T R R
Front wiper request signal T R R
High beam request signal T R R
Ignition switch ON signal T R R
Ignition switch signal T R R
Key ID signal T R
Key switch signal T R
Low beam request signal T R
Position light request signal T R R
Rear window defogger switch signal T R
Sleep wake up signal T R R R R
Starter request signal T R
Theft warning horn request signal T R
Trunk switch signal T R R
Turn indicator signal T R R
Tire pressure data signal T R
Tire pressure signal T R R
Steering angle sensor signal R T R
Door lock/unlock trunk open request signal R T
Hazard and horn request signal R T
Key warning signalTR
Meter display signalTR
RT
Panic alarm request signal R T
Power window open request signal R TSignals
ECM
TCM
AWD control unit
AFS control unit*1
BCM
LDW camera unit*2
Low tire pressure warning control unit
Steering angle sensor
Intelligent Key unit
Unified meter and A/C amp.
AV (NAVI) control unit
Pre-crash seat belt control unit*3
Driver seat control unit
ABS actuator and electric unit (control unit)
ICC sensor integrated unit*4
IPDM E/R

CAN COMMUNICATION
LAN-47
[CAN]
C
D
E
F
G
H
I
J
L
MA
B
LAN
Revision: 2006 January2006 M35/M45
*1:with AFS model only
*2:with LDW model only
*3:with pre-crash seat belt model only
*4:with ICC model only Vehicle speed signalRRRRR TR
RR RR R TRRR R
Deceleration degree commandment value signalRT
ICC OD cancel request signal R T
ICC operation signal R T
ICC warning lamp signalRT
Front wiper stop position signal R T
High beam status signal RT
Hood switch signal R T
Low beam status signal R R T
Oil pressure switch signalRT
TR
Rear window defogger control signal R R T
Starter relay status signal R TSignals
ECM
TCM
AWD control unit
AFS control unit*1
BCM
LDW camera unit*2
Low tire pressure warning control unit
Steering angle sensor
Intelligent Key unit
Unified meter and A/C amp.
AV (NAVI) control unit
Pre-crash seat belt control unit*3
Driver seat control unit
ABS actuator and electric unit (control unit)
ICC sensor integrated unit*4
IPDM E/R