belt INFINITI M35 2007 Factory Owner's Manual

AV-3
C
D
E
F
G
H
I
J
L
MA
B
AV
Revision: 2007 April2007 M35/M45 REMOVAL ......................................................... 136
INSTALLATION ................................................. 136
GPS Antenna ....................................................... 136
REMOVAL ......................................................... 136
INSTALLATION ................................................. 137
Camera Control Unit ............................................ 138
REMOVAL ......................................................... 138
INSTALLATION ................................................. 138
Rear View Camera ............................................... 138
REMOVAL ......................................................... 138
INSTALLATION ................................................. 138
Steering Angle Sensor ......................................... 138
REMOVAL ......................................................... 138
INSTALLATION ................................................. 139
WITH MOBILE ENTERTAINMENT SYSTEM
PRECAUTION ........................................................ 140
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .............................................................. 140
Precautions for Trouble Diagnosis ....................... 140
AV COMMUNICATION SYSTEM ...................... 140
Precautions for Harness Repair ........................... 140
AV COMMUNICATION SYSTEM ...................... 140
PREPARATION ....................................................... 141
Commercial Service Tools .................................... 141
SYSTEM DESCRIPTION ........................................ 142
System Functions ................................................. 142
AUDIO ............................................................... 142
VEHICLE INFORMATION SYSTEM ................. 142
NAVIGATION SYSTEM ..................................... 142
MOBILE ENTERTAINMENT SYSTEM .............. 144
HANDS-FREE PHONE ..................................... 144
REAR VIEW MONITOR .................................... 144
Component Description ........................................ 145
AUDIO UNIT ..................................................... 145
BOSE AMP ....................................................... 145
SATELLITE TUNER .......................................... 146
AV CONTROL UNIT (WITHOUT NAVI) ............ 146
NAVI CONTROL UNIT (WITH NAVI) ................ 146
FRONT DISPLAY UNIT .................................... 146
REAR DISPLAY UNIT ....................................... 147
VIDEO DISTRIBUTOR ...................................... 147
DVD PLAYER .................................................... 147
CAMERA CONTROL UNIT ............................... 147
CAN Communication System Description ............ 148
CAN Communication Unit .................................... 148
Schematic — BOSE Audio 2ch System — .......... 149
Wiring Diagram — AV — / BOSE Audio 2ch System . 152
Schematic — BOSE Surround Audio 5.1ch System
— .......................................................................... 171
Wiring Diagram — AV — / BOSE Surround Audio
5.1ch System ....................................................... 174
Component Parts Location ................................... 198
Location of Antenna ............................................. 199
TERMINALS AND REFERENCE VALUE FOR CON-
TROL UNIT ............................................................. 200
Audio Unit ............................................................. 200BOSE Amp ...........................................................202
Satellite Radio Tuner ............................................206
AV (NAVI) Control Unit .........................................207
Video Distributor ...................................................210
Front Display Unit .................................................215
Rear Display Unit ..................................................217
DVD Player ...........................................................219
Headphone Amp ...................................................222
Camera Control Unit .............................................223
DIAGNOSIS SYSTEM .............................................226
Multifunction Switch Self-Diagnosis Function .......226
SELF-DIAGNOSIS MODE ................................226
FINISHING SELF-DIAGNOSIS MODE .............226
Multi AV System Diagnosis Functions ..................226
On Board Diagnosis .............................................226
DESCRIPTION ..................................................226
STARTING PROCEDURE .................................227
Self Diagnosis .......................................................228
DIAGNOSIS RESULTS .....................................229
Confirmation/Adjustment Mode ............................231
DISPLAY DIAGNOSIS .......................................231
VEHICLE SIGNALS ..........................................232
SPEAKER TEST ...............................................232
CLIMATE CONTROL .........................................232
NAVIGATION .....................................................233
ERROR HISTORY .............................................233
VEHICLE CAN DIAGNOSIS .............................237
AV COMM DIAGNOSIS .....................................237
HANDSFREE PHONE ......................................238
REAR DISPLAY .................................................238
CAMERA CONT. ...............................................239
BLUETOOTH .....................................................240
DELETE UNIT CONNECTION LOG .................240
Rear View Monitor Guiding Line Adjustment ........241
CONSULT-II Functions (Multi AV) ........................242
OPERATION PROCEDURE ..............................242
SELF-DIAG RESULTS ......................................243
DATA MONITOR ...............................................246
AV COMM MONITOR ........................................247
ECU PART NUMBER ........................................248
TROUBLE DIAGNOSIS ..........................................249
Multifunction Switch Cannot Be Operated ............249
RGB Image Is Not Displayed ................................249
RGB IMAGE IS NOT DISPLAYED ON FRONT
AND REAR DISPLAYS ......................................249
ONLY FRONT DISPLAY ....................................249
ONLY REAR DISPLAY ......................................250
RGB Screen Is Rolling. .........................................251
ONLY FRONT DISPLAY ....................................251
ONLY REAR DISPLAY ......................................253
Rear View Monitor Image Is Not Displayed ..........255
DVD IMAGE IS DISPLAYED .............................255
DVD IMAGE IS NOT DISPLAYED ....................257
IT CANNOT BE SWITCHED TO REAR VIEW
MONITOR IMAGE .............................................258
DVD Image Is Not Displayed ................................259
ONLY FRONT DISPLAY ....................................259
ONLY REAR DISPLAY ......................................261
BOTH FRONT DISPLAY AND REAR DISPLAY .262

AV-6
[WITHOUT MOBILE ENTERTAINMENT SYSTEM]
PRECAUTION
Revision: 2007 April2007 M35/M45
[WITHOUT MOBILE ENTERTAINMENT SYSTEM]PRECAUTION PFP:00011
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
NKS00485
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Trouble DiagnosisNKS00486
AV COMMUNICATION SYSTEM

Do not apply voltage of 7.0 V or higher to the measurement terminals.

Use the tester with its open terminal voltage being 7.0 V or less.

Be sure to turn ignition switch OFF and disconnect the battery cable from the negative terminal before
checking the circuit.
Precautions for Harness RepairNKS00487
AV COMMUNICATION SYSTEM

Solder the repaired parts, and wrap with tape. [Frays of twisted
line must be within 110 mm (4.33 in).]

Do not perform bypass wire connections for the repair parts.
(The spliced wire will become separated and the characteristics
of twisted line will be lost.)
PKIA0306E
PKIA0307E

AV-140
[WITH MOBILE ENTERTAINMENT SYSTEM]
PRECAUTION
Revision: 2007 April2007 M35/M45
[WITH MOBILE ENTERTAINMENT SYSTEM]PRECAUTION PFP:00011
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
NKS004A7
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Trouble DiagnosisNKS004A8
AV COMMUNICATION SYSTEM

Do not apply voltage of 7.0 V or higher to the measurement terminals.

Use the tester with its open terminal voltage being 7.0 V or less.

Be sure to turn ignition switch OFF and disconnect the battery cable from the negative terminal before
checking the circuit.
Precautions for Harness RepairNKS004A9
AV COMMUNICATION SYSTEM

Solder the repaired parts, and wrap with tape. [Frays of twisted
line must be within 110 mm (4.33 in).]

Do not perform bypass wire connections for the repair parts.
(The spliced wire will become separated and the characteristics
of twisted line will be lost.)
PKIA0306E
PKIA0307E

BCS-1
BODY CONTROL SYSTEM
K ELECTRICAL
CONTENTS
C
D
E
F
G
H
I
J
L
M
SECTION BCS
A
B
BCS
Revision: 2007 April2007 M35/M45
BODY CONTROL SYSTEM
PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
BCM (BODY CONTROL MODULE) ........................... 3
System Description .................................................. 3
BCM FUNCTION ................................................... 3
COMBINATION SWITCH READING FUNCTION ..... 3
CAN COMMUNICATION CONTROL .................... 5
BCM STATUS CONTROL ..................................... 6
SYSTEMS CONTROLLED BY BCM DIRECTLY ..... 7
SYSTEMS CONTROLLED BY BCM AND IPDM
E/R ........................................................................ 7
SYSTEMS CONTROLLED BY BCM AND COM-
BINATION METER ................................................ 7
SYSTEMS CONTROLLED BY BCM AND INTEL-
LIGENT KEY UNIT ................................................ 7
SYSTEMS CONTROLLED BY BCM, COMBINA-
TION METER AND IPDM E/R .............................. 7SYSTEMS CONTROLLED BY BCM, LOW TIRE
PRESSURE WARNING CONTROL UNIT AND
COMBINATION METER ........................................ 7
MAJOR COMPONENTS AND CONTROL SYS-
TEM ....................................................................... 8
CAN Communication Unit ......................................... 9
Schematic ............................................................... 10
CONSULT-II Function (BCM) ................................. 12
CONSULT-II BASIC OPERATION ....................... 12
ITEMS OF EACH PART ...................................... 12
WORK SUPPORT ............................................... 13
CAN DIAG SUPPORT MNTR ............................. 13
CAN Communication Inspection Using CONSULT-
II (Self-Diagnosis) ................................................... 13
Check BCM Power Supply and Ground Circuit ...... 14
Removal and Installation of BCM ........................... 15
REMOVAL ........................................................... 15
INSTALLATION ................................................... 15

BCS-2
PRECAUTIONS
Revision: 2007 April2007 M35/M45
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
NKS003XG
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.

BCS-8
BCM (BODY CONTROL MODULE)
Revision: 2007 April2007 M35/M45
MAJOR COMPONENTS AND CONTROL SYSTEM
System Input Output
Intelligent Key system Intelligent Key unit

All door locking actuator

Trunk lid opener actuator

Turn signal lamp (LH, RH)

Combination meter
Power door lock system

Power window main switch (door lock and unlock switch)

Power window sub switch (passenger side)
(door lock and unlock switch)All-door locking actuator
Power supply (IGN) to power win-
dow, sunroofIgnition power supply Power window and sunroof system
Power supply (BAT) to power win-
dow, sunroof and power seatBattery power supplyPower window, sunroof system
and power seat
Panic alarm

Key slot

Intelligent KeyIPDM E/R
Theft warning system

All-door switch

Hood switch

Intelligent Key

Power window main switch (door lock and unlock switch)

IPDM E/R

Security indicator lamp
Auto light system

Optical sensor

Combination switchIPDM E/R
Exterior lamp battery saver control

Ignition switch

Combination switchIPDM E/R

Headlamp

Tail lampCombination switch

IPDM E/R

Combination meter
Front fog lamp Combination switch

IPDM E/R

Combination meter
Turn signal lamp Combination switch

Turn signal lamp

Combination meter
Hazard lamp Hazard switch

Turn signal lamp

Combination meter
Interior room lamp timer

Key switch

Power window main switch (door lock and unlock switch)

Front door switch driver side

All-door switchInterior room lamp
Key warning chime*
1
Key switch

Front door switch driver sideCombination meter
(warning buzzer)
Light warning chime

Combination switch

Front door switch driver sideCombination meter
(warning buzzer)
Tire pressure monitoring system Low tire pressure warning control unitCombination meter
(warning buzzer)
(warning lamp)
Seat belt warning chime

Combination meter [Seat belt buckle (driver side) switch]

Ignition switchCombination meter
(warning buzzer)
Vehicle-speed-sensing intermittent
wiper

Combination switch

Unified meter and A/C amp.IPDM E/R
Rear window defogger

Multifunction switch

NAVI control unit*2

AV control unit*3
IPDM E/R

BL-1
BODY, LOCK & SECURITY SYSTEM
I BODY
CONTENTS
C
D
E
F
G
H
J
K
L
M
SECTION BL
A
B
BL
Revision: 2007 April2007 M35/M45
BODY, LOCK & SECURITY SYSTEM
PRECAUTIONS .......................................................... 6
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 6
Precautions for Procedures without Cowl Top Cover ..... 6
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................... 6
OPERATION PROCEDURE ................................. 6
Precautions for Work ................................................ 7
PREPARATION ........................................................... 8
Special Service Tools ............................................... 8
Commercial Service Tools ........................................ 8
SQUEAK AND RATTLE TROUBLE DIAGNOSIS ...... 9
Work Flow ................................................................ 9
CUSTOMER INTERVIEW ..................................... 9
DUPLICATE THE NOISE AND TEST DRIVE ..... 10
CHECK RELATED SERVICE BULLETINS ......... 10
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE .................................................... 10
REPAIR THE CAUSE ......................................... 10
CONFIRM THE REPAIR ...................................... 11
Generic Squeak and Rattle Troubleshooting .......... 11
INSTRUMENT PANEL ......................................... 11
CENTER CONSOLE ............................................ 11
DOORS ................................................................ 11
TRUNK ................................................................ 12
SUNROOF/HEADLINING ................................... 12
SEATS ................................................................. 12
UNDERHOOD ..................................................... 12
Diagnostic Worksheet ............................................ 13
HOOD ....................................................................... 15
Fitting Adjustment .................................................. 15
Removal and Installation of Hood Assembly .......... 17
REMOVAL ........................................................... 17
INSTALLETION ................................................... 18
Removal and Installation of Hood Lock Control ..... 18
REMOVAL ........................................................... 18
INSTALLATION ................................................... 19
Hood Lock Control Inspection ................................ 20RADIATOR CORE SUPPORT .................................. 21
Removal and Installation ........................................ 21
REMOVAL ........................................................... 21
INSTALLATION ................................................... 22
FRONT FENDER ...................................................... 23
Removal and Installation ........................................ 23
REMOVAL ........................................................... 23
INSTALLATION ................................................... 23
POWER DOOR LOCK SYSTEM .............................. 24
Component Parts and Harness Connector Location ... 24
System Description ................................................. 25
DOOR LOCK ACTUATOR OPERATION ............. 26
FUEL LID OPERATION ....................................... 26
OUTLINE ............................................................. 26
CAN Communication System Description .............. 26
CAN Communication Unit ....................................... 26
Schematic ............................................................... 27
Wiring Diagram —D/LOCK— ................................. 28
Terminals and Reference Value of BCM ................. 31
Work Flow ............................................................... 31
CONSULT-II Function (BCM) ................................. 32
CONSULT-II START PROCEDURE .................... 32
CONSULT-II APPLICATION ITEMS .................... 32
Trouble Diagnosis Chart by Symptom .................... 33
Power Supply and Ground Circuit Check of BCM ... 34
Check Door Lock and Unlock Switch ..................... 35
Check Door Lock Actuator/Driver Side ................... 37
Check Door Lock Actuator/Passenger Side ........... 38
Check Door Lock Actuator/Rear LH ....................... 39
Check Door Lock Actuator/Rear RH ....................... 39
Check Fuel Lid Opener Actuator ............................ 40
Door Key Cylinder Switch Check ............................ 41
INTELLIGENT KEY SYSTEM ................................... 43
Component Parts and Harness Connector Location ... 43
System Description ................................................. 47
DOOR LOCK/UNLOCK/TRUNK OPEN FUNC-
TION .................................................................... 47
REMOTE KEYLESS ENTRY FUNCTIONS ......... 51
ENGINE START FUNCTION ............................... 53
WARNING FUNCTION ........................................ 54

BL-6
PRECAUTIONS
Revision: 2007 April2007 M35/M45
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
NIS002B4
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Procedures without Cowl Top CoverNIS001WB
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
Precautions Necessary for Steering Wheel Rotation After Battery DisconnectNIS001WC
NOTE:

This Procedure is applied only to models with Intelligent Key system and NVIS/IVIS (NISSAN/INFINITI
VEHICLE IMMOBILIZER SYSTEM - NATS).

Remove and install all control units after disconnecting both battery cables with the ignition knob in the
″LOCK″ position.

Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing
work. If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NVIS/IVIS, an electrically controlled steering lock
mechanism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC″ position. At this time, the
steering lock will be released.
PIIB3706J

BODY REPAIR
BL-283
C
D
E
F
G
H
J
K
L
MA
B
BL
Revision: 2007 April2007 M35/M45
1. Front strut housing
2. Upper front hoodledge
3. Upper rear hoodledge
4. Hoodledge reinforcement
5. Upper dash assembly
6. Upper dash crossmember assembly
7. Harness clamp bracket
8. Cowl top
9. Lower center dash crossmember reinforcement
10. Lower dash crossmember reinforcement
11. Lower dash crossmember assembly (LH)
12. Lower dash crossmember (RH)
13. Front crossmember center
14. Steering column mounting reinforcement
15. Lower dash
16. Front floor center
17. Front floor
18. Inner sill
19. Rear seat crossmember reinforcement assembly
20. Front carpet bracket
21. Rear floor front
22. Rear floor seat belt anchor reinforcement
23. Rear seat reclining device bracket
24. Rear floor rear
25. Differential mounting bracket assembly
26. Rear floor side assembly
27. Rear bumper side stay
28. Front side member assembly
29. Front side member front extension
30. Front side member closing plate assembly
31. Front side member front closing plate
32. Front side member center closing plate
33. Front suspension mounting bracket
34. Front side member rear extension
35. Front side member rear reinforcement
36. Front side member outrigger assembly
37. Rear seat crossmember
38. 2ND rear crossmember
39. Rear crossmember
40. Rear side member assembly
41. Rear side member extension

BR-1
BRAKE SYSTEM
F BRAKES
CONTENTS
C
D
E
G
H
I
J
K
L
M
SECTION BR
A
B
BR
Revision: 2007 April2007 M35/M45
BRAKE SYSTEM
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for Procedures without Cowl Top Cover ..... 3
Precautions for Brake System .................................. 3
PREPARATION ........................................................... 4
Commercial Service Tools ........................................ 4
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 5
NVH Troubleshooting Chart ..................................... 5
BRAKE PEDAL .......................................................... 6
Inspection and Adjustment ....................................... 6
ADJUSTMENT ...................................................... 6
Removal and Installation .......................................... 7
COMPONENTS .................................................... 7
REMOVAL ............................................................. 8
INSPECTION AFTER REMOVAL ......................... 8
INSTALLATION ..................................................... 8
BRAKE FLUID ............................................................ 9
On-Board Inspection ................................................ 9
CHECKING BRAKE FLUID LEVEL ...................... 9
Checking Brake Line ................................................ 9
Drain and Refill ......................................................... 9
Bleeding Brake System .......................................... 10
BRAKE TUBE AND HOSE ........................................11
Hydraulic Circuit ...................................................... 11
Removal and Installation of Front Brake Tube and
Brake Hose ............................................................ 12
REMOVAL ........................................................... 12
INSTALLATION ................................................... 12
Removal and Installation of Rear Brake Tube and
Brake Hose ............................................................ 12
REMOVAL ........................................................... 12
INSTALLATION ................................................... 13
Inspection after Installation .................................... 13
BRAKE MASTER CYLINDER .................................. 14
On-Board Inspection .............................................. 14
LEAK INSPECTION ............................................ 14
Removal and Installation ........................................ 14REMOVAL ........................................................... 14
INSTALLATION ................................................... 14
Disassembly and Assembly .................................... 15
COMPONENTS ................................................... 15
DISASSEMBLY ................................................... 15
ASSEMBLY ......................................................... 16
BRAKE BOOSTER ................................................... 17
On-Board Inspection and Service ........................... 17
OPERATION CHECK .......................................... 17
AIR TIGHT CHECK ............................................. 17
Removal and Installation ........................................ 18
COMPONENTS ................................................... 18
REMOVAL ........................................................... 18
INSTALLATION ................................................... 18
VACUUM LINES ....................................................... 20
Components ........................................................... 20
Removal and Installation ........................................ 21
Inspection ............................................................... 21
VISUAL INSPECTION ......................................... 21
CHECK VALVE INSPECTION ............................. 21
FRONT DISC BRAKE ............................................... 22
On-Board Inspection ............................................... 22
PAD WEAR INSPECTION ................................... 22
Components ........................................................... 22
Removal and Installation of Brake Pad .................. 23
REMOVAL ........................................................... 23
INSTALLATION ................................................... 23
Removal and Installation of Brake Caliper Assembly
... 24
REMOVAL ........................................................... 24
INSTALLATION ................................................... 24
Disassembly and Assembly of Brake Caliper
Assembly ................................................................ 25
DISASSEMBLY ................................................... 25
INSPECTION AFTER DISASSEMBLY ................ 25
ASSEMBLY ......................................................... 26
DISC ROTOR INSPECTION ............................... 27
BRAKE BURNISHING PROCEDURE ................. 27
REAR DISC BRAKE ................................................. 28
On-Board Inspection ............................................... 28