height INFINITI QX56 2004 Factory Owner's Manual

EC-206Revision: August 2007
DTC P0139, P0159 HO2S2
2004 QX56
6. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select
“HO2S2 (B1)/(B2)” as the monitor item with CONSULT-II.
7. Check “HO2S2 (B1)/(B2)” at idle speed when adjusting “FUEL INJECTION” to ±25%.
“HO2S2 (B1)/(B2)” should be above 0.70V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)/(B2)” should be below 018V at least once when the “FUEL INJECTION” is −25%.
CAUTION:

Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.

Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Without CONSULT-II
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Set voltmeter probes between ECM terminal 55 [HO2S2 (B1) signal] or 74 [HO2S2 (B2) signal] and
ground.
6. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.70V at least once during this
procedure.
If the voltage is above 0.70V at step 6, step 7 is not neces-
sary.
7. Keep vehicle at idling for 10 minutes, then check voltage. Or
check the voltage when coasting from 80 km/h (50 MPH) in D
position.
The voltage should be below 0.18V at least once during this
procedure.
8. If NG, replace heated oxygen sensor 2.
CAUTION:

Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.

Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
PBIB1672E
PBIB1210E
PBIB2054E

EC-360Revision: August 2007
DTC P1031, P1032, P1051, P1052 A/F SENSOR 1 HEATER
2004 QX56
6. CHECK INTERMITTENT INCIDENT
Perform EC-127, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
OK or NG
OK >> Replace A/F sensor 1.
NG >> Repair or replace.
Component InspectionUBS00H77
AIR FUEL RATIO (A/F) SENSOR 1 HEATER
Check resistance between terminals 3 and 4.
Check continuity between terminals 3 and 1, 2, 5, 6, terminals 4 and
1, 2, 5, 6.
If NG, replace the A/F sensor 1.
CAUTION:

Discard any A/F sensor which has been dropped from a
height of more than 0.5 m (19.7 in) onto a hard surface such
as a concrete floor; use a new one.

Before installing new A/F sensor, clean exhaust system
threads using Heated Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Removal and Installation UBS00H78
AIR FUEL RATIO (A/F) SENSOR 1
Refer to EM-19, "EXHAUST MANIFOLD AND THREE WAY CATALYST" . Resistance: 2.3 - 4.3Ω at 25°C (77°F)
Continuity should not exist.
PBIB1684E

DTC P1146, P1166 HO2S2
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6. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select
“HO2S2 (B1)/(B2)” as the monitor item with CONSULT-II.
7. Check “HO2S2 (B1)/(B2)” at idle speed when adjusting “FUEL INJECTION” to ±25%.
“HO2S2 (B1)/(B2)” should be above 0.70V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)/(B2)” should be below 0.18V at least once when the “FUEL INJECTION” is −25%.
CAUTION:

Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.

Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Without CONSULT-II
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Set voltmeter probes between ECM terminal 55 [HO2S2 (B1) signal] or 74 [HO2S2 (B2) signal] and
ground.
6. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.70V at least once during this
procedure.
If the voltage is above 0.70V at step 6, step 7 is not neces-
sary.
7. Keep vehicle at idling for 10 minutes, then check voltage. Or
check the voltage when coasting from 80 km/h (50 MPH) in D
position.
The voltage should be below 0.18V at least once during this
procedure.
8. If NG, replace heated oxygen sensor 2.
CAUTION:

Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.

Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
PBIB1672E
PBIB1210E
PBIB2054E

DTC P1147, P1167 HO2S2
EC-405
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Revision: August 20072004 QX56
6. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select
“HO2S2 (B1)/(B2)” as the monitor item with CONSULT-II.
7. Check “HO2S2 (B1)/(B2)” at idle speed when adjusting “FUEL INJECTION” to ±25%.
“HO2S2 (B1)/(B2)” should be above 0.70V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)/(B2)” should be below 018V at least once when the “FUEL INJECTION” is −25%.
CAUTION:

Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.

Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Without CONSULT-II
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Set voltmeter probes between ECM terminal 55 [HO2S2 (B1) signal] or 74 [HO2S2 (B2) signal] and
ground.
6. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.70V at least once during this
procedure.
If the voltage is above 0.70V at step 6, step 7 is not neces-
sary.
7. Keep vehicle at idling for 10 minutes, then check voltage. Or
check the voltage when coasting from 80 km/h (50 MPH) in D
position.
The voltage should be below 0.18V at least once during this
procedure.
8. If NG, replace heated oxygen sensor 2.
CAUTION:

Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.

Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
PBIB1672E
PBIB1210E
PBIB2054E

EM-2Revision: August 20072004 QX56 CAMSHAFT ............................................................... 43
Removal and Installation ........................................ 43
REMOVAL ........................................................... 43
INSPECTION AFTER REMOVAL ........................ 47
INSTALLATION .................................................... 49
Valve Clearance ...................................................... 52
INSPECTION ....................................................... 52
ADJUSTMENT .................................................... 54
OIL SEAL .................................................................. 56
Removal and Installation of Valve Oil Seal ............. 56
REMOVAL ........................................................... 56
INSTALLATION .................................................... 56
Removal and Installation of Front Oil Seal ............. 57
REMOVAL ........................................................... 57
INSTALLATION .................................................... 57
Removal and Installation of Rear Oil Seal .............. 57
REMOVAL ........................................................... 57
INSTALLATION .................................................... 58
CYLINDER HEAD ..................................................... 59
On-Vehicle Service ................................................. 59
CHECKING COMPRESSION PRESSURE ......... 59
Removal and Installation ........................................ 60
REMOVAL ........................................................... 60
INSPECTION AFTER REMOVAL ........................ 61
INSTALLATION .................................................... 61
Disassembly and Assembly .................................... 62
DISASSEMBLY ................................................... 62
ASSEMBLY ......................................................... 63
Inspection After Disassembly ................................. 64
CYLINDER HEAD DISTORTION ........................ 64
VALVE DIMENSIONS .......................................... 65
VALVE GUIDE CLEARANCE .............................. 66
VALVE GUIDE REPLACEMENT ......................... 66
VALVE SEAT CONTACT ..................................... 68
VALVE SEAT REPLACEMENT ........................... 68
VALVE SPRING SQUARENESS ......................... 69
VALVE SPRING DIMENSIONS AND VALVE
SPRING PRESSURE LOAD ............................... 69
ENGINE ASSEMBLY ................................................ 70
Removal and Installation ........................................ 70
REMOVAL ........................................................... 70
INSTALLATION .................................................... 71
INSPECTION AFTER INSTALLATION ................ 72
CYLINDER BLOCK ................................................... 73
Disassembly and Assembly .................................... 73
DISASSEMBLY ................................................... 74ASSEMBLY ..........................................................77
How to Select Piston and Bearing ..........................82
DESCRIPTION ....................................................82
HOW TO SELECT PISTON .................................83
HOW TO SELECT CONNECTING ROD BEAR-
ING .......................................................................84
HOW TO SELECT MAIN BEARING ....................85
Inspection After Disassembly ..................................89
CRANKSHAFT END PLAY ..................................89
CONNECTING ROD SIDE CLEARANCE ...........89
PISTON AND PISTON PIN CLEARANCE ...........89
PISTON RING SIDE CLEARANCE .....................90
PISTON RING END GAP ....................................90
CONNECTING ROD BEND AND TORSION .......91
CONNECTING ROD BEARING (BIG END) ........91
CONNECTING ROD BUSHING OIL CLEAR-
ANCE (SMALL END) ...........................................91
CYLINDER BLOCK DISTORTION ......................92
MAIN BEARING HOUSING INSIDE DIAMETER ...93
PISTON TO CYLINDER BORE CLEARANCE ....93
CRANKSHAFT JOURNAL DIAMETER ...............94
CRANKSHAFT PIN DIAMETER ..........................95
OUT-OF-ROUND AND TAPER OF CRANK-
SHAFT .................................................................95
CRANKSHAFT RUNOUT ....................................95
CONNECTING ROD BEARING OIL CLEAR-
ANCE ...................................................................95
MAIN BEARING OIL CLEARANCE .....................96
CRUSH HEIGHT OF MAIN BEARING ................97
CRUSH HEIGHT OF CONNECTING ROD
BEARING .............................................................97
MAIN BEARING CAP BOLT DIAMETER .............97
CONNECTING ROD BOLT DIAMETER ..............98
SERVICE DATA AND SPECIFICATIONS (SDS) ......99
Standard and Limit ..................................................99
GENERAL SPECIFICATIONS .............................99
DRIVE BELTS ......................................................99
EXHAUST MANIFOLD ........................................99
CAMSHAFT AND CAMSHAFT BEARING ......... 100
CYLINDER HEAD .............................................. 102
CYLINDER BLOCK ............................................ 104
PISTON, PISTON RING AND PISTON PIN ...... 105
CONNECTING ROD .......................................... 105
CRANKSHAFT ................................................... 106
MAIN BEARING ................................................. 107

EM-20Revision: August 2007
EXHAUST MANIFOLD AND THREE WAY CATALYST
2004 QX56
c. Remove the air fuel ratio A/F sensors from both left and right
exhaust manifolds using Tool.
CAUTION:

Be careful not to damage the air fuel ratio A/F sensors

Discard any air fuel ratio A/F sensor which has been
dropped from a height of more than 0.5m (19.7 in) onto a
hard surface such as a concrete floor. Replace it with a
new one.
7. Remove the front cross bar.
8. Remove the exhaust manifold (left bank) using the following
steps.
a. Remove the exhaust front tube using power tool. Refer to EX-3,
"Removal and Installation" .
b. Remove the exhaust manifold cover.
c. Loosen the nuts in reverse order shown using power tool.
d. Remove the exhaust studs from positions 2, 4, 6, 8 and remove
the left exhaust manifold.
9. Remove the exhaust manifold (right bank) using the following
steps.
a. Remove the exhaust front tube using power tool. Refer to EX-3,
"Removal and Installation" .
b. Remove the oil level gauge guide. Refer to EM-22, "
OIL PAN
AND OIL STRAINER" .
c. Remove the exhaust manifold cover.
d. Loosen the nuts in reverse order shown using power tool.
e. Remove the exhaust studs from positions 2, 4, 6, 8 and remove the right exhaust manifold.
INSPECTION AFTER REMOVAL
Surface Distortion

Use a reliable straightedge and feeler gauge to check the flat-
ness of each exhaust manifold flange surface.

If flatness exceeds the limit, replace the exhaust manifold.
INSTALLATION
Installation is in the reverse order of removal.

Install a new exhaust manifold gasket with the top of the triangu-
lar up mark on it facing up and its coated face (gray side) toward
the exhaust manifold side.Tool number : — (J-44626)
WBIA0630E
KBIA2464E
Flatness limit : 0.3 mm (0.012 in)
KBIA2504E
KBIA2553E

CAMSHAFT
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INSPECTION AFTER REMOVAL
Camshaft Runout
1. Put V block on precise flat work bench, and support No. 1 and
No. 5 journal of camshaft.
2. Set dial gauge vertically to No. 3 journal.
3. Turn camshaft to one direction with hands, and measure cam-
shaft runout on dial gauge.

1/2 of runout is bend.

If measurement exceeds specification, replace camshaft.
Camshaft Cam Height

Measure camshaft cam height.

If measurement is not within the specifications, replace cam-
shaft.
Camshaft Journal Clearance
Camshaft Journal Diameter

Measure diameter of camshaft journal.
Camshaft Bracket Inner Diameter

Tighten camshaft bracket bolt to specified torque.

Measure inner diameter of camshaft bracket.
Calculation of Camshaft Journal Clearance
(Journal clearance) = (camshaft bracket inner diameter) – (camshaft
journal diameter)

If measurement is not within specification, replace either or both
camshaft and cylinder head.
NOTE:
Inner diameter of camshaft bracket is manufactured together with cylinder head. Replace the whole cylin-
der head assembly.Camshaft runout : Less than 0.02 mm (0.0008 in)
EMK0641D
Standard cam height
(intake & exhaust): 44.465 - 44.655 mm
(1.7506 - 1.7581 in)
Cam wear limit
(intake & exhaust): 0.02 mm (0.0008 in)
PBIC0039E
Standard diameter : 25.953 - 25.970 mm
(1.0218 - 1.0224 in)
PBIC0040E
Standard : 26.000 - 26.021 mm (1.0236 - 1.0244 in)
Standard : 0.030 - 0.068 mm (0.0012 - 0.0027 in)
PBIC1645E

EM-56Revision: August 2007
OIL SEAL
2004 QX56
OIL SEALPFP:00100
Removal and Installation of Valve Oil SealEBS00ILP
REMOVAL
1. Remove camshaft relating to valve oil seal to be removed. Refer to EM-43, "REMOVAL" .
2. Remove valve lifters. Refer to EM-43, "
REMOVAL" .

Correctly identify location where each part is removed. Keep parts organized to avoid mixing them up.
3. Turn crankshaft until the cylinder requiring new oil seals is at TDC. This will prevent the valve from drop-
ping into the cylinder.
4. Remove valve collet using Tool.
CAUTION:
When working, take care not to damage valve lifter holes.
5. Remove valve spring retainer and valve spring.
CAUTION:
Do not remove valve spring seat from valve spring.
6. Remove valve oil seal using Tool.
INSTALLATION
Installation is in the reverse order of removal.

Install valve oil seal using Tool.

Apply new engine oil on new valve oil seal joint and seal lip.

Install valve oil seal to specified height "H".Tool number : KV10116200 (J-26336-B)
: KV10115900 (J-26336-20)
: KV10109220 ( — )
WBIA0578E
Tool number : KV10107902 (J-38959)
WBIA0478E
Tool number : KV10115600 (J-38958)
Height "H" (Without valve spring seat installed)
Intake and exhaust : 14.3 - 14.9 mm (0.563 - 0.587 in)
WBIA0490E

OIL SEAL
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Removal and Installation of Front Oil SealEBS00ILQ
REMOVAL
1. Remove the engine. Refer to EM-70, "REMOVAL" .
2. Remove crankshaft pulley. Refer to EM-35, "
TIMING CHAIN" .
3. Remove the front oil seal using a suitable tool.
CAUTION:
Be careful not to damage front cover and oil pump drive
spacer.
INSTALLATION
1. Apply new engine oil to both oil seal lip and dust seal lip of new front oil seal.
2. Install front oil seal.

Install front oil seal so that each seal lip is oriented as shown.

Press-fit until the height of front oil seal is level with the
mounting surface using suitable tool.
CAUTION:

Be careful not to damage front timing chain case and
crankshaft.

Press-fit straight and avoid causing burrs or tilting oil
seal.
3. Installation of the remaining components is in the reverse order of removal.
Removal and Installation of Rear Oil SealEBS00ILR
REMOVAL
1. Remove transmission assembly. Refer to AT-255, "REMOVAL" (4x2 models) or AT-258, "REMOVAL"
(4x4 models).
a. Remove drive plate.

Holding crankshaft pulley bolts, lock crankshaft to remove drive plate bolts.

Remove the bolts diagonally.
CAUTION:

Be careful not to damage drive plate. Especially avoid deforming and damaging of signal
plate teeth (circumference position).

Place the drive plate with signal plate surface facing other than downward.

Keep magnetic materials away from signal plate.
SBIA0359E
SEM 71 5A
PBIC2931E

CYLINDER HEAD
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Revision: August 20072004 QX56
7. Remove valve oil seal using Tool.
8. Replace valve seat if necessary. Refer to EM-68, "
VALVE SEAT REPLACEMENT" .
9. Replace valve guide if necessary. Refer to EM-68, "
VALVE SEAT REPLACEMENT" .
10. Remove spark plug tube, as necessary.

Remove spark plug tube out of cylinder head using suitable tool.
CAUTION:

Take care not to damage cylinder head.

Once removed, spark plug tube will be deformed and cannot be reused. Do not remove it unless
absolutely necessary.
ASSEMBLY
1. Install the valve guide if necessary. Refer to EM-66, "VALVE GUIDE REPLACEMENT" .
2. Install the valve seat if necessary. Refer to EM-68, "
VALVE SEAT REPLACEMENT" .
3. Install valve oil seal using Tool.

Apply new engine oil on new valve oil seal joint and seal lip.

Install valve oil seal to specified height "H".
4. Install valves in their original position.
5. Install valve spring seats.
6. Install valve springs.

Install narrow pitch end (Paint mark side) to cylinder head
side.
7. Install valve spring retainers.Tool number : KV10107902 (J-38959)
WBIA0478E
Tool number : KV10115600 (J-38958)
Height "H" (Without valve spring seat installed)
Intake and exhaust : 14.3 - 14.9 mm (0.563 - 0.587 in)
WBIA0490E
SEM 08 5D