low beam INFINITI QX56 2004 Factory Service Manual

ACS-1
AUTO CRUISE CONTROL SYSTEM
K ELECTRICAL
CONTENTS
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SECTION ACS
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ACS
Revision: August 20072004 QX56
ASCD
AUTOMATIC SPEED CONTROL DEVICE (ASCD) ..... 3
Description ............................................................... 3
ICC
PRECAUTIONS .......................................................... 4
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 4
Precautions for ICC System Service ........................ 4
Wiring Diagrams and Trouble Diagnosis .................. 4
PREPARATION ........................................................... 5
Special Service Tool ................................................. 5
DESCRIPTION ............................................................ 6
Outline ...................................................................... 6
VEHICLE-TO-VEHICLE DISTANCE CONTROL
MODE ................................................................... 6
CONVENTIONAL (FIXED SPEED) CRUISE
CONTROL MODE ................................................. 6
BRAKE ASSIST (WITH PREVIEW FUNCTION) ..... 6
System Diagram ....................................................... 7
Components Description .......................................... 7
CAN Communication ................................................ 7
SYSTEM DESCRIPTION ...................................... 7
Switch Operation ...................................................... 8
ICC System Display ................................................. 8
ACTION TEST ............................................................ 9
ICC System Running Test ........................................ 9
VEHICLE-TO-VEHICLE DISTANCE CONTROL
MODE ................................................................... 9
CONVENTIONAL (FIXED SPEED) CRUISE
CONTROL MODE ............................................... 10
LASER BEAM AIMING ADJUSTMENT ................... 12
Outline of Laser Beam Aiming Adjustment Proce-
dure ........................................................................ 12
Preparation ............................................................. 12
Setting up the ICC Target Board ............................ 12
ADJUSTING HEIGHT OF THE ICC TARGET
BOARD ............................................................... 12ADJUSTING THE POSITION OF THE ICC TAR-
GET BOARD STRING ......................................... 13
POSITIONING THE ICC TARGET BOARD ........ 13
Sensor Adjustment ................................................. 14
CHECK AFTER THE ADJUSTMENT .................. 17
ELECTRICAL UNITS LOCATION ............................ 18
Component Parts and Harness Connector Location ... 18
WIRING DIAGRAM ................................................... 19
Schematic ............................................................... 19
Wiring Diagram — ICC — ...................................... 20
TERMINALS AND REFERENCE VALUE ................. 25
Terminals and Reference Values for ICC Unit ........ 25
Terminals and Reference Values for ICC Sensor ... 25
TROUBLE DIAGNOSIS — GENERAL DESCRIP-
TION .......................................................................... 26
Work Flow ............................................................... 26
CONSULT-II Function (ICC) ................................... 27
CONSULT-II OPERATION ................................... 27
WORK SUPPORT ............................................... 28
SELF-DIAGNOSTIC RESULTS ........................... 28
DATA MONITOR ................................................. 29
ACTIVE TEST ..................................................... 30
Self-Diagnostic Function ......................................... 32
WITH CONSULT-II .............................................. 32
WITHOUT CONSULT-II ....................................... 32
SELF-DIAGNOSIS BY ICC SYSTEM DISPLAY
WILL NOT RUN ................................................... 34
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC
ITEMS ........................................................................ 36
Diagnostic Trouble Code (DTC) Chart ................... 36
DTC 11 CONTROL UNIT ....................................... 37
DTC 12 VDC CONTROL UNIT ............................... 37
DTC 20 CAN COMM CIRCUIT ............................... 38
DTC 31 POWER SUPPLY CIR 1, DTC 34 POWER
SUPPLY CIR 2 ....................................................... 38
DTC 41 VHCL SPEED SE CIRC ............................ 39
DTC 43 VDC/TCS/ABS CIRC ................................ 39
DTC 45 BRAKE SW/STOP L SW ........................... 40
DTC 46 OPERATION SW CIRC ............................. 41
DTC 74 LASER BEAM OFF CENTER ................... 42

ACS-4
[ICC]
PRECAUTIONS
Revision: August 20072004 QX56
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EKS007YA
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WAR NIN G:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for ICC System ServiceEKS007YB

Do not look straight into the laser beam discharger when adjusting laser beam aiming.

Turn the ON/OFF switch OFF during chassis dynamometer testing.

Do not remove, disassemble, or reposition the ICC sensor unless told to do so.

Erase DTC when replacing parts of ICC system, then check the operation of ICC system after adjusting
laser beam aiming if necessary.
Wiring Diagrams and Trouble Diagnosis EKS007YC
When you read wiring diagrams, refer to the following:

Refer to GI-15, "How to Read Wiring Diagrams" in GI section.

Refer to PG-4, "POWER SUPPLY ROUTING CIRCUIT" for power distribution circuit in PG section.
When you perform trouble diagnosis, refer to the following:

Refer to GI-11, "HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES" in GI section.

Refer to GI-27, "How to Perform Efficient Diagnosis for an Electrical Incident" in GI section.

ACS-12
[ICC]
LASER BEAM AIMING ADJUSTMENT
Revision: August 20072004 QX56
LASER BEAM AIMING ADJUSTMENTPFP:00026
Outline of Laser Beam Aiming Adjustment ProcedureEKS007TI
CAUTION:

The laser beam aiming adjustment cannot be performed without CONSULT-II.

The laser beam aiming adjustment must be performed every time the ICC sensor is removed,
installed or has been moved as a result of a collision.
1. Prepare the vehicle and the work area.
2. Set up the ICC target board.
3. Adjust the sensor following the procedure on CONSULT-II.
4. Check system operation after the adjustment.
PreparationEKS007PC

Place the vehicle on level ground. Shift the transmission into "P" position and release the parking brake.

Adjust the tire pressure to the specified value.

See that there is no load in the vehicle. Coolant, engine oil and fuel should be filled to correct level.

Check that the vehicle suspension has been adjusted to the standard height by the load leveling rear air
suspension system. Refer to RSU-12, "
Basic Inspection" .

Clean the ICC sensor with a soft cloth.
Setting up the ICC Target BoardEKS007PE
CAUTION:
Accuracy in setting up the ICC target board is essential for the laser beam aiming adjustment.
ADJUSTING HEIGHT OF THE ICC TARGET BOARD
1. Attach a triangle scale as shown.Tool number : KV99110100 (J-45718)
WKIA1848E
WKIA1849E

ACS-14
[ICC]
LASER BEAM AIMING ADJUSTMENT
Revision: August 20072004 QX56
4. Pivot the ICC target board on its center mark 20° to either side.
NOTE:
Approx. 50 mm (1.97 in) shift will produce a 20° movement.
5. Remove any items in the space shown in the figure below.
NOTE:
In case the background space shown in the illustration is not available, or if the background is light col-
ored, place a 400 mm (15.75 in) long frosted black board or black cloth to both sides of the ICC target
board.
Sensor AdjustmentEKS007PF
CAUTION:

Complete all necessary steps for laser beam adjustment until the CONSULT-II indicates "COM-
PLETED". If the procedure does not complete, the ICC system is inoperable.

If CONSULT-II is used without connection to the CONSULT-II CONVERTER, malfunctions might be
detected during self-diagnosis.
1. Turn ignition switch OFF.
2. Connect CONSULT-II and CONSULT-II CONVERTER to the
data link connector.
PKIA2589E
WKIA1858E
BBIA0369E

LASER BEAM AIMING ADJUSTMENT
ACS-15
[ICC]
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ACS
Revision: August 20072004 QX56
3. Start the engine, wait for at least 10 seconds, and touch “START
(NISSAN BASED VHCL)”.
4. Touch “ICC”.
If “ICC” is not indicated, go to GI-39, "
CONSULT-II Data Link
Connector (DLC) Circuit" .
5. Touch “WORK SUPPORT”.
6. Touch “LASER BEAM ADJUST”.
7. Touch “START”.
CAUTION:
If the adjustment screen does not appear on CONSULT-II 10
seconds after touching “LASER BEAM ADJUST” screen,
the following causes may be considered:

Target is not set accurately.

There is not enough space beside the target.

Deformation of vehicle or inappropriate installation of
sensor. Sensor may be installed out of the adjustable
range.
BCIA0029E
WKIA1749E
WKIA2041E
SKIA6191E
WKIA2675E

ACS-16
[ICC]
LASER BEAM AIMING ADJUSTMENT
Revision: August 20072004 QX56

The area is not suitable for the adjustment work.

ICC sensor is not clean.
8. After the CONSULT-II displays “ADJUST THE VERTICAL OF
LASER BEAM AIMING” turn the vertical adjusting screw until
“U/D CORRECT” value is set in the range of ±4.
CAUTION:
Turn the screw slowly. The value on the CONSULT-II is
slower than the actual movement of the ICC sensor. Wait 2
seconds between each adjustment.
NOTE:
Turning the screw clockwise raises the ICC sensor and counter-
clockwise lowers the ICC sensor.
9. When “U/D CORRECT” value indicates ±4, confirm that the value remains within ±4 for at least 2 seconds
while nothing is touching the ICC sensor.
When “COMPLETED THE VERTICAL AIMING OF LASER
BEAM” appears on screen, touch “END”.
CAUTION:
Be sure that the margin of “U/D CORRECT” is within ±4
when the ICC sensor unit is untouched.
10. Confirm that “ADJUSTING AUTOMATIC HORIZONTAL LASER
BEAM AIMING” is on screen and wait while the horizontal
adjustment is made automatically. (maximum: 10 seconds).
SKIA1221E
WKIA1869E
WKIA2676E
SKIA1224E

ACS-28
[ICC]
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
Revision: August 20072004 QX56
6. Touch “WORK SUPPORT”, “SELF-DIAG RESULTS”, “DATA
MONITOR”, "CAN DIAG SUPPORT MNTR", “ACTIVE TEST” or
“ECU PART NUMBER” on selection screen.
WORK SUPPORT
Work Item
Cause of Auto-Cancel
1. Touch “WORK SUPPORT” on the "SELECT DIAG MODE"
screen.
2. Touch “CAUSE OF AUTO-CANCEL” on the "SELECT WORK
ITEM screen.
3. Cause of automatic cancellation screen will be shown.
4. The last five causes of automatic cancellation of ICC system will
be displayed.
Possible Causes of "Auto-Cancel"
Laser Beam Adjust
For details, refer to ACS-12, "LASER BEAM AIMING ADJUSTMENT" .
SELF-DIAGNOSTIC RESULTS
For details, refer to ACS-36, "Diagnostic Trouble Code (DTC) Chart" .
WKIA2041E
Operation Function
CAUSE OF AUTO-CANCEL Indicates causes of automatic cancellation of the ICC system.
LASER BEAM ADJUST Outputs laser beam, calculates dislocation of the beam, and indicates adjustment direction.
SKIA6191E
Cause of cancellation Description
OPERATING WIPER Windshield wipers were operated at HI or LO speed operation.
OPERATING ABS ABS function was operated.
OPERATING TCS TCS function was operated.
OPERATING VDC VDC function was operated.
OPE SW VOLT CIRC Voltage outside the standard was detected.
LASER SUN BEAM Intense light such as sunlight entered ICC sensor light sensing part.
LASER TEMP Temperature around ICC sensor became low.
OP SW DOUBLE TOUCH ICC steering switches were pressed at the same time.
VDC/TCS OFF SW VDC OFF switch was pressed.
WHEEL SPD UNMATCH Wheel speed became different from AT vehicle speed.
TIRE SLIP Wheel slipped.
PKB SW ON Parking brake is applied.
IGN LOW VOLT Power supply voltage became low.
NO RECORD —

ACS-36
[ICC]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Revision: August 20072004 QX56
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMSPFP:00000
Diagnostic Trouble Code (DTC) ChartEKS007X2
×:Applicable
DTC
No.CONSULT-II screen termsICC sys-
tem
warning
lampFail-safe
Malfunctions detected where...Refer-
ence
page Vehicle-
to-vehi-
cle dis-
tance
control
modeConven-
tional
(fixed
speed)
cruise
control
modeBrake
assist
(with pre-
view
function)
11 CONTROL UNIT××××

ICC unit internal malfunctionACS-37
12 VDC CONTROL UNIT××××

VDC malfunction

Brake booster signal harness is
open or shortedACS-37
20 CAN COMM CIRCUIT××××
ICC unit detected CAN communi-
cation malfunctionACS-38
31 POWER SUPPLY CIR1××××
ICC unit power supply voltage is
excessively low (less than 8V)ACS-38
34 POWER SUPPLY CIR2××××
ICC unit power supply voltage is
excessively high.ACS-38
41 VHCL SPEED SE CIRC××××

Wheel sensor malfunction

ABS actuator and electric unit
(control unit) malfunction

AT vehicle speed sensor mal-
function

TCM malfunctionACS-39
43 VDC/TCS/ABS CIRC××××
VDC/TCS/ABS system malfunc-
tionACS-39
45 BRAKE SW/ STOP L SW××××

ICC brake switch or stop lamp
switch harness is open or shorted

ICC brake switch or stop lamp
switch is stuck to OFF

ICC brake switch or stop lamp
switch is stuck to ONACS-40
46 OPERATION SW CIRC×××

ICC steering switch harness or
spiral cable is open or shorted

ICC steering switch malfunctionACS-41
74 LASER BEAM OFF CNTR×× ×
Laser beam of ICC sensor is off
the aiming pointACS-42
90 STOP LAMP RLY FIX×× ×
Normally open terminal of stop
lamp relay is stuckACS-43
92 ECM CIRCUIT××××

ECM malfunction

Accelerator pedal position sensor
malfunction

ICC unit malfunctionACS-47
96 NP RANGE×××

Park/neutral position switch har-
ness is open or shorted

Park/neutral position switch mal-
function

TCM malfunctionACS-48
97 AT CIRCUIT××
TCM malfunctionACS-48

ACS-56
[ICC]
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: August 20072004 QX56
2. CAN COMMUNICATION INSPECTION
With CONSULT-II
1. With CONSULT-II self-diagnosis, check “CAN COMM CIRCUIT”.
OK or NG
OK >> Refer to ACS-38, "DTC 20 CAN COMM CIRCUIT" .
NG >> Replace combination meter and erase DTC. Refer to DI-25, "
Removal and Installation of Combi-
nation Meter" . Perform ICC system running test, and then perform self-diagnosis of ICC system
again.
Symptom 6: Driving Force Is HuntingEKS007XX
1. CHECK ECM
1. Perform self-diagnosis of ECM.
OK or NG
OK >> Refer to ACS-56, "Symptom 7: The ICC System Frequently Cannot Detect the Vehicle Ahead/The
Detection Zone is Short" .
NG >> After repairing applicable parts, erase DTC. Perform ICC system running test, and then perform
self-diagnosis of ICC system again.
Symptom 7: The ICC System Frequently Cannot Detect the Vehicle Ahead/The
Detection Zone is Short
EKS007XY
The detection function may become unstable in the following cases:

When the reflector of the vehicle ahead is small or not clean enough to reflect the laser.

When driving a road with extremely sharp corners.

When the laser cannot detect the reflector of the vehicle ahead as the vehicle ahead is passing a hill or
passing the peak.
1. VISUAL CHECK
1. Check ICC sensor body window for contamination and foreign materials.
OK or NG
OK >> If any contamination or foreign materials are found, remove them. Then perform ICC system run-
ning test.
NG >> GO TO 2.
2. CHECK FUNCTION
1. After performing laser beam aiming adjustment, perform ICC system running test. Check that preceding
vehicle detection performance has been improved.
OK or NG
OK >> Inspection End.
NG >>

Replace ICC sensor and perform laser beam aiming adjustment. Refer to ACS-59, "ICC Sen-
sor" .

After performing above, perform ICC system running test, and then perform self-diagnosis of
ICC system again.
Symptom 8: The System Does Not Detect the Vehicle Ahead at AllEKS007XZ
1. VISUAL CHECK
1. With ignition switch turned ON (engine not started), check that all indicator lamps in ICC system display
are continuously lit. (Check for a missing segment in preceding vehicle detection display.)
OK or NG
OK >> GO TO 2.
NG >> Check combination meter. Refer to DI-17, "
How to Proceed With Trouble Diagnosis" .

BODY REPAIR
BL-193
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Revision: August 20072004 QX56

When welding HSS panels, use spot welding whenever possi-
ble in order to minimize weakening surrounding areas due to
heat.
If spot welding is impossible, use M.I.G. welding. Do not use
gas (torch) welding because it is inferior in welding strength.

The spot weld on HSS panels is harder than that of an ordi-
nary steel panel.
Therefore, when cutting spot welds on a HSS panel, use a
low speed high torque drill (1,000 to 1,200 rpm) to increase
drill bit durability and facilitate the operation.

SP150 HSS panels with a tensile strength of 785 to 981 N/
mm
2 (80 to 100 kg/mm2 , 114 to 142 klb/sq in), used as rein-
forcement in the door guard beams, is too strong to repair.
When these HSS parts are damaged, the outer panels also
sustain substantial damage; therefore, the assembly parts
must be replaced.
2. Precautions in spot welding HSS
This work should be performed under standard working condi-
tions. Always note the following when spot welding HSS:

The electrode tip diameter must be sized properly according
to the metal thickness.

The panel surfaces must fit flush to each other, leaving no
gaps.
PIIA0144E
PIIA0145E
PIIA0146E
PIIA0147E