boot INFINITI QX56 2008 Factory Owner's Manual

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HOW TO USE THIS MANUALGI-5
< HOW TO USE THIS MANUAL >
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SYMBOLS
1. Union bolt 2. Copper washer3. Brake hose
4. Cap 5. Bleed valve6. Sliding pin bolt
7. Piston seal 8. Piston9. Piston boot
10. Cylinder body 11. Sliding pin12. Torque member mounting bolt
13. Washer 14. Sliding pin boot15. Bushing
16. Torque member 17. Inner shim cover18. Inner shim
19. Inner pad 20. Pad retainer21. Pad wear sensor
22. Outer pad 23. Outer shim24. Outer shim cover
1: PBC (Poly Butyl Cuprysil) grease
or silicone-based grease 2: Rubber grease
: Brake fluid
Refer to GI section for additional symbol definitions.
SFIA2959E
SAIA0749E
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PERIODIC MAINTENANCEMA-9
< ON-VEHICLE MAINTENANCE >
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(1) After 60,000 miles (96,000 km) or 48 months, inspect every 15,000 miles (24,000 km) or 12 months. Replace drive belts if da
maged.
(2) If operating mainly in dusty conditions, more frequent maintenance may be required.
(3) Maintenance-free item. For service procedures, go to the FL section.
(4) After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months.
(5) If valve noise increases, inspect valve clearance.
* Maintenance items and inte rvals with “*” are recommended by NISSAN for reliable vehicle operation. The owner need not perform
such maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and inter vals are
required.
CHASSIS AND BODY MAINTENANCE
Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. L = Lubricate. [ ]: At the mileage intervals only.
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Reference
Section -
Page or -
Content Title
Perform at number of miles, kilo-
meters or months, whichever
comes first. Miles x 1,000
(km x 1,000) Months 33.75
(54)27 37.5
(60) 30 41.25
(66)33 45
(72) 36 48.75
(78)39 52.5
(84) 42 56.25
(90)45 60
(96) 48
Drive belts NOTE (1) I*MA-14
Air cleaner filter NOTE (2) [R]MA-17
EVAP vapor lines I*MA-21
Fuel lines I*MA-17
Fuel filter NOTE (3) —
Engine coolant NOTE (4) R*MA-14
Engine oil R R R R R R R R MA-18
Engine oil filterR R R R R R R R MA-18
Spark plugs (double PLATINUM-
TIPPED type)Replace every 105,000 miles (169,000 km).
MA-20
Intake and exhaust valve clear-
ance*NOTE (5)
EM-108
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
Section- Page
or
- Content Title
Perform at number of miles, kilometers or
months, whichever comes first. Miles x
1,000(km x
1,000)
Months 3.75
(6)3 7.5
(12) 6 11 . 2 5
(18) 9 15
(24) 12 18.75
(30)15 22.5
(36) 18 26.25
(42)21 30
(48) 24
Brake lines and cables IIMA-30
Brake pads and rotors II I IMA-30
Automatic transmission fluid NOTE (1)IIMA-23
Transfer fluid and front final drive oil NOTE (1)IIMA-26,
MA-26
Rear final drive oil NOTE (1)IIMA-26
Steering gear and linkage, axle and suspension
parts II I I
MA-30,
MA-31
Tire Rotation NOTE (2) MA-29
Drive shaft boots and propeller shaft (4WD)II I IMA-26
Exhaust system II I IMA-23
In-cabin microfilter RRMA-22
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MA-10
< ON-VEHICLE MAINTENANCE >
PERIODIC MAINTENANCE
(1) If towing a trailer, or using a car-top carrier, or driving on rough or muddy roads, change (not just inspect) oil at every 30,000 miles
(48,000 km) or 24 months.
(2) Refer to “Tire rotation” unde r the “General maintenance” heading earlier in this section.
Schedule 2INFOID:0000000001606167
EMISSION CONTROL SYSTEM MAINTENANCE
Abbreviations: R = Replace. I = Inspect. Correct or r eplace if necessary. [ ]: At the mileage intervals only
(1) After 60,000 miles (96,000 km) or 48 months, inspect every 15,000 miles (24,000 km) or 12 months. Replace drive belts if damaged.
(2) Maintenance-free item. For service procedures, go to FL section.
(3) After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months.
(4) If valve noise increases, inspect valve clearance.
* Maintenance items and intervals with “*” are recommended by NISSAN for reliable vehicle operation. The owner need not perform
such maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and inter vals are
required.
CHASSIS AND BODY MAINTENANCE
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Reference
Section
- Page or
- Content
Title
Perform at number of miles, kilometers or
months, whichever comes first. Miles x
1,000(km x
1,000)
Months 33.75
(54)
27 37.5
(60)
30 41.25
(66)
33 45
(72)
36 48.75
(78)
39 52.5
(84)
42 56.25
(90)
45 60
(96)
48
Brake lines and cables IIMA-30
Brake pads and rotors IIIIMA-30
Automatic transmission fluid NOTE (1)IIMA-23
Transfer fluid and front final drive oil NOTE (1)IIMA-26,
MA-26
Rear final drive oil NOTE (1)IIMA-26
Steering gear and linkage, axle and suspen-
sion parts IIIIMA-30,
MA-31
Tire Rotation NOTE (2) MA-29
Drive shaft boots and propeller shaft (4WD)IIIIMA-26
Exhaust system IIIIMA-23
In-cabin microfilter RRMA-22
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Reference
Section - Page
or - Content Ti- tle
Perform at number of miles, kilometers
or months, whichever comes first. Miles x 1,000
(km x 1,000)
Months 7.5
(12)
6 15
(24)
12 22.5
(36)
18 30
(48)
24 37.5
(60)
30 45
(72)
36 52.5
(84)
42 60
(96)
48
Drive belts NOTE (1) I*MA-14
Air cleaner filter [R][R]MA-17
EVAP vapor lines I*I*MA-21
Fuel lines I*I*MA-17
Fuel filter NOTE (2) —
Engine coolant NOTE (3) R*MA-14
Engine oil R R R R R R R R MA-18
Engine oil filterR R R R R R R R MA-18
Spark plugs (PLATINUM-TIPPED
type) Replace every 105,000 miles (169,000 km).
MA-20
Intake and exhaust valve clearance* NOTE (4) EM-108
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PERIODIC MAINTENANCEMA-11
< ON-VEHICLE MAINTENANCE >
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Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. L = Lubricate. [ ]: At the mileage interval only.
(1) Refer to “Tire rotation” under
the “General maintenance” heading earlier in this section.
MAINTENANCE OPERATION
MAINTENANCE INTERVALReference
Section
- Page or
- Content
Title
Perform at number of miles, kilometers or
months, whichever comes first.
Miles x 1,000
(km x 1,000)
Months 7.5
(12)
6 15
(24)
12 22.5
(36)
18 30
(48)
24 37.5
(60)
30 45
(72)
36 52.
5
(84) 42 60
(96)
48
Brake lines and cables IIIIMA-30
Brake pads and rotors IIIIMA-30
Automatic transmission fluid IIIIMA-23
Transfer fluid and front final drive oil IIIIMA-26,
MA-26
Rear final drive oil IIIIMA-26
Steering gear and linkage, axle and suspen-
sion parts IIMA-30,
MA-31
Tire rotation NOTE (1) MA-29
Drive shaft boots and propeller shaft
(4WD)IIII
MA-26
Exhaust system IIMA-23
In-cabin microfilter RRRRMA-22
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MA-32
< ON-VEHICLE MAINTENANCE >
CHASSIS AND BODY MAINTENANCE
• Check the axle and suspension nuts and bolts for looseness.
• Check the strut and shock absorber for oil leakage or other damage.
• Check the suspension ball joints for grease leakage and ball joint dust cover for cracks or other damage.
DRIVE SHAFT
Check the boots and drive shaft for cracks, wear, damage, and
grease leakage.
SFA901
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RAX-1
TRANSMISSION & DRIVELINE
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CONTENTS
REAR AXLE
PRECAUTION ....... ........................................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
2
Caution ......................................................................3
PREPARATION ............................................4
PREPARATION .............................................. .....4
Special Service Tool ........................................... ......4
Commercial Service Tool ..........................................4
SYMPTOM DIAGNOSIS ...............................5
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ .....
5
NVH Troubleshooting Chart ................................ ......5
ON-VEHICLE MAINTENANCE .....................6
WHEEL HUB .................................................. .....6
On-Vehicle Inspection and Service ..................... ......6
ON-VEHICLE REPAIR ..................................7
REAR DRIVE SHAFT .........................................7
Component .......................................................... .....7
REMOVAL AND INSTALLATION ................8
WHEEL HUB ......................................................8
Removal and Installation ..................................... .....8
REAR DRIVE SHAFT ........................................10
Removal and Installation .........................................10
DISASSEMBLY AND ASSEMBLY ..............11
REAR DRIVE SHAFT ........................................11
Disassembly and Assembly ................................. ....11
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .......................................... ...
16
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
16
Wheel Bearing ..................................................... ....16
Drive Shaft ...............................................................16
Boot Bands ..............................................................16
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RAX-4
< PREPARATION >
PREPARATION
PREPARATION
PREPARATION
Special Service ToolINFOID:0000000001534573
The actual shapes of the Kent-Moore tools may differ from those of the special service tools illustrated here.
Commercial Service ToolINFOID:0000000001534574
Tool number
(Kent-Moore No.)
Tool name Description
KV38100500
(—)
Drift Installing drive shaft plug
a: 80 mm (3.15 in) dia.
b: 60 mm (2.36 in) dia.
KV38102200
(—)
Drift Installing drive shaft plug
a: 90 mm (3.54 in) dia.
b: 31 mm (1.22 in) dia.
KV40107300
(—)
Boot band crimping toll Installing boot bands
ZZA0701D
ZZA0920D
ZZA1229D
Tool name
Description
Power tools Removing bolts and nuts
PBIC0190E
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RAX-10
< REMOVAL AND INSTALLATION >
REAR DRIVE SHAFT
REAR DRIVE SHAFT
Removal and InstallationINFOID:0000000001534612
REMOVAL
1. Remove the wheel and tire using power tool.
2. Remove the stabilizer bar clamp. Refer to RSU-9, "
Component".
3. Remove the cotter pin and discard, then remove the drive shaft nut from the drive shaft.
• Do not reuse the cotter pin, discard after removal and use anew cotter pin for installation.
4. Remove the six bolts from the inside flange of the drive shaft using power tool. • Do not reuse the drive shaft inside flange bolts, discard after removal and use new bolts for installation.
5. Separate the drive shaft from the wheel hub and bearing assembly by lightly tapping the end with a suit- able hammer and wood block. If it is difficult to separate, use a suitable puller.
6. Remove the drive shaft. CAUTION:
When removing the drive shaft, do not bend at an excessive angle to the drive shaft joint. Do not
excessively extend the slide joint.
INSPECTION AFTER REMOVAL
• Move the joint up and down, left and right, and in the axial direc- tion. Check for any rough movement or significant looseness.
• Check the boot for cracks or other damage, and for any grease leakage.
• If necessary, disassemble the drive shaft, and repair as necessary.
INSTALLATION
Installation is in the reverse order of removal.
• Do not reuse the drive shaft inside flange bolts, discard after removal and use new bolts for installation.
• Do not reuse the cotter pin, discard after removal and use a new cotter pin for installation.
LDIA0050E
RAA0030D
Drive shaft lock nut : Refer to RAX-7, "Component".
Drive shaft inside flange bolts : Refer to RAX-7, "
Component".
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REAR DRIVE SHAFTRAX-11
< DISASSEMBLY AND ASSEMBLY >
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DISASSEMBLY AND ASSEMBLY
REAR DRIVE SHAFT
Disassembly and AssemblyINFOID:0000000004886837
DISASSEMBLY
Final Drive Side
1. Mount the drive shaft in a vise. CAUTION:
When mounting the drive shaft in a vise, use co pper or aluminum plates between the vise and the
drive shaft.
2. Remove the boot bands.
3. If the plug needs to be removed, move the boot to t he wheel side, then drive the plug out using a suitable
plastic hammer.
4. Remove the stopper ring with a flat-bladed screwdriver as shown, and pull the housing out.
1. Plug 2. Housing3. Snap ring
4. Ball cage, steel ball, liner race assembly 5. Stopper ring 6. Boot band
7. Boot 8. Shaft9. Circlip
10. Joint sub-assembly
SDIA1488E
SRA249A
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RAX-12
< DISASSEMBLY AND ASSEMBLY >
REAR DRIVE SHAFT
5. Remove the snap ring, then remove the ball cage, steel ball,inner race assembly from the drive shaft.
6. Remove the boot from the drive shaft.
7. Remove any old grease on the housing using paper towels.
Wheel Side
1. Mount the drive shaft in a vise. CAUTION:
When mounting the drive shaft in a vise, use copp er or aluminum plates between the vise and the
drive shaft.
2. Remove the boot bands, then remove the boot from the joint sub-assembly.
3. Screw a suitable drive shaft puller 30 mm (1.18 in) or more into the threaded part of the joint sub-assembly. Pull the joint sub-
assembly out of the drive shaft as shown.
CAUTION:
• If the joint sub-assembly cannot be removed after five ormore attempts, replace the drive shaft and joint sub-
assembly as a set.
• Align the sliding hammer and drive shaft and remove the
joint sub-assembly by pulling directly.
4. Remove the boot from the drive shaft.
5. Remove the circlip from the drive shaft.
6. While rotating the ball cage, remove any old grease on the joint sub-assembly using paper towels.
INSPECTION AFTER DISASSEMBLY
Drive Shaft
• Replace the drive shaft if there is any runout, cracking, or other damage.
Joint Sub-assembly
• Check for any rough rotation or unusual axial looseness.
• Clean any foreign material from inside the joint sub-assembly.
• Check for any compression scars, cracks, or fractures.
CAUTION:
If any defective conditions are found in the joint sub-assembly comp onents, replace the entire joint
sub-assembly.
Sliding Joint Side (Housing)
• Check for any compression scars, cracks, fracture s, or unusual wear on the ball rolling surface.
• Check for any damage to the drive shaft screws.
• Check for any deformation of the boot installation components.
Ball Cage
• Check the sliding surface for any compression scars, cracks, or fractures.
Steel Ball
• Check for any compression scars, cr acks, fractures, or unusual wear.
Inner Race
SFA514A
SDIA0606E
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