torque INFINITI QX56 2009 Factory Manual PDF

REAR FINAL DRIVEDLN-269
< DISASSEMBLY AND ASSEMBLY > [REAR FINAL DRIVE: R230]
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17. Apply a 3.2mm (0.126 in) bead of sealant to the mating surface of the carrier cover.
 Use Genuine Silicone RTV or equivalent. Refer to GI-15,
"Recommended Chemical Products and Sealants".
CAUTION:
Remove any old sealant adheri ng to the mating surfaces.
Also remove any moisture, oil, or foreign material adhering
to the application and mating surfaces.
18. Install the carrier cover to the gear carrier. Tighten the bolts to the specified torque. Refer to DLN-249, "Removal and Installa-
tion".
19. Install the side flange. Refer to DLN-247, "Removal and Installa-
tion".
Side Flange
1. Apply multi-purpose grease to the lips of the new side oil seal.
Then drive the new side oil seal in evenly until it becomes flush
with the gear carrier using Tool.
CAUTION:
 Do not reuse side oil seal.
 Do not incline the new side oil seal when installing.
 Apply multi-purpose grease to th e lips of the new side oil
seal.
2. Install the side flange using Tool.
a. Install the Tool to the side oil seal as shown.
b. Insert the side flange until the serrated part of the side flange has engaged the serrated part of the side gear and remove the
Tool.
c. Drive in the side flange using suitable tool. NOTE:
Installation is completed when the driving sound of the side
flange turns into a sound which seems to affect the whole rear
final drive assembly.
WDIA0282E
Tool number : KV38100200 (J-26233)
SPD560
Tool number : KV38107900 (J-39352)
SDIA0822E
Revision: December 20092009 QX56

DLN-270
< SERVICE DATA AND SPECIFICATIONS (SDS) [REAR FINAL DRIVE: R230]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000004193561
Inspection and AdjustmentINFOID:0000000004193562
DRIVE GEAR RUNOUT
Unit: mm (in)
SIDE GEAR CLEARANCE
Unit: mm (in)
PRELOAD TORQUE
Unit: N·m (kg-m, in-lb)
BACKLASH
Unit: mm (in)
COMPANION FLANGE RUNOUT
Unit: mm (in)
SELECTIVE PARTS
Side Gear Thrust Washer
Applied model VK56DE
A/T
Final drive model R230
Gear ratio 3.357
Number of teeth (Drive gear/Drive pinion) 47/14
Oil capacity (Approx.) 1.75 (3 3/4 US pt, 3 1/8 Imp pt)
Number of pinion gears 2
Drive pinion adjustment spacer type Collapsible
Item Runout limit
Drive gear back face 0.05 (0.0020) or less
Item Specification
Side gear back clearance
(Clearance limit between side gear and differential case for adjusting
side gear backlash) 0.20 (0.0079) or less
(Each gear should rotate smoothly without excessive resis- tance during differential motion.)
Item Specification
Drive pinion bearing preload torque 1.77 − 2.64 N·m (0.18 − 0.26 kg −m, 16 − 23 in-lb)
Side bearing preload torque (reference value determined by drive
gear bolt pulling force) 0.20
− 0.52 N·m (0.02 − 0.05 kg −m, 2 − 4 in-lb)
Drive gear bolt pulling force (by spring gauge) 34.2 − 39.2 N (3.5 − 4.0 kg, 7.7 − 8.8 lb)
Total preload torque
(Total preload torque = drive pinion bearing preload torque + Side
bearing preload torque) 2.05
− 4.11 N·m (0.21 − 0.42 kg −m, 19 − 36 in-lb)
Item Specification
Drive gear to drive pinion gear 0.13 − 0.18 (0.0051 − 0.0070)
Item Runout limit
Outer side of the companion flange 0.08 (0.0031) or less
Revision: December 20092009 QX56

EC-40
< FUNCTION DIAGNOSIS >[VK56DE]
INTAKE VALVE TIMING CONTROL
INTAKE VALVE TIMING CONTROL
DescriptionINFOID:0000000003771312
SYSTEM DESCRIPTION
*: This signal is sent to the ECM through CAN communication line
This mechanism hydraulically controls cam phases c
ontinuously with the fixed operating angle of the intake
valve.
The ECM receives signals such as crankshaft posit ion, camshaft position, engine speed, and engine coolant
temperature. Then, the ECM sends ON /OFF pulse duty signals to the intake valve timing (IVT) control sole-
noid valve depending on driving status. This makes it po ssible to control the shut/open timing of the intake
valve to increase engine torque in low/mid speed range and output in high-speed range.
Sensor Input signal to ECM function ECM Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed
Intake valve
timing controlIntake valve timing control
solenoid valve
Intake valve timing control position sensor Intake valve timing signal
Engine coolant temperature sensor Engine coolant temperature
Wheel sensor Vehicle speed*
PBIB3276E
Revision: December 20092009 QX56

EC-148
< COMPONENT DIAGNOSIS >[VK56DE]
P0133, P0153 A/F SENSOR 1
Refer to
EC-85, "Ground Inspection".
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.RETIGHTEN A/F SENSOR 1
Loosen and retighten the A/F sensor 1.
>> GO TO 3.
3.CHECK EXHAUST GAS LEAK
1. Start engine and run it at idle.
2. Listen for an exhaust gas leak before three way catalyst (manifold).
OK or NG
OK >> GO TO 4.
NG >> Repair or replace.
4.CHECK FOR INTAKE AIR LEAK
Listen for an intake air leak after the mass air flow sensor.
OK or NG
OK >> GO TO 5.
NG >> Repair or replace.
5.CLEAR THE SELF-LEARNING DATA
With CONSULT-III
1. Start engine and warm it up to normal operating temperature.
BBIA0354E
Tightening torque: 50 N-m (5.1 kg-m, 37 ft-lb)
BBIA0375E
PBIB1216E
Revision: December 20092009 QX56

P2A00, P2A03 A/F SENSOR 1EC-379
< COMPONENT DIAGNOSIS > [VK56DE]
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1. Loosen and retighten the A/F sensor 1.
>> GO TO 3.
3.CHECK FOR INTAKE AIR LEAK
1. Start engine and run it at idle.
2. Listen for an intake air leak after the mass air flow sensor.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace.
4.CLEAR THE SELF-LEARNING DATA
With CONSULT-IIl
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “W ORK SUPPORT” mode with CONSULT-IIl.
3. Clear the self-learning control coefficient by touching “CLEAR”.
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171, P0172, P0174 or P0175 detected?
Is it difficult to start engine?
Without CONSULT-IIl
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector.
4. Restart engine and let it idle for at least 5 seconds.
5. Stop engine and reconnect mass air flow sensor harness con- nector.
6. Make sure DTC P0102 is displayed.
7. Erase the DTC memory. Refer to EC-456, "DTC Index"
.
8. Make sure DTC P0000 is displayed.
9. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171, P0172, P0174 or P0175 detected?
Is it difficult to start engine?
Ye s o r N o
Yes >> Perform trouble diagnosis for DTC P0171, P0174 or P0172, P0175. Refer to EC-169
or EC-174.
No >> GO TO 5.
5.CHECK HARNESS CONNECTOR
1. Turn ignition switch OFF. Tightening torque: 50 N-m (5.1 kg-m, 37 ft-lb)
BBIA0375E
BBIA0368E
Revision: December 20092009 QX56

ECM
EC-459
< ECU DIAGNOSIS > [VK56DE]
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OOUTPUT SPEED SENSOR*6P0720 0720 — 2
×TM-49
1GR INCORRECT RATIO P0731 0731 — 2 ×TM-54
2GR INCORRECT RATIO P0732 0732 — 2 ×TM-56
3GR INCORRECT RATIO P0733 0733 — 2 ×TM-58
4GR INCORRECT RATIO P0734 0734 — 2 ×TM-60
5GR INCORRECT RATIO P0735 0735 — 2 ×TM-62
TORQUE CONVERTER P0740 0740 — 2 ×TM-64
TORQUE CONVERTER P0744 0744 — 2 ×TM-66
PC SOLENOID A P0745 0745 — 2 ×TM-68
P-N POS SW/CIRCUIT P0850 0850 — 2 ×EC-288
INTK TIM S/CIRC-B1 P1140 1140 — 2 ×EC-291
INTK TIM S/CIRC-B2 P1145 1145 — 2 ×EC-291
CLOSED LOOP-B1 P1148 1148 — 1 ×EC-295
CLOSED LOOP-B2 P1168 1168 — 1 ×EC-295
TCS C/U FUNCTN P1211 1211 — 2 — EC-296
TCS/CIRC P1212 1212 — 2 —EC-297
ENG OVER TEMP P1217 1217 — 1×EC-36
CTP LEARNING-B1 P1225 1225 — 2 — EC-302
CTP LEARNING-B1 P1226 1226 — 2 —EC-304
COLD START CONTROL P1421 1421 — 2×EC-306
BAT CURRENT SENSOR P1550 1550 — 2 — EC-308
BAT CURRENT SENSOR P1551 1551 — 2 —EC-312
BAT CURRENT SENSOR P1552 1552 — 2 —EC-312
BAT CURRENT SENSOR P1553 1553 — 2 —EC-316
BAT CURRENT SENSOR P1554 1554 — 2 —EC-320
ASCD SW P1564 1564 — 1 —EC-324

(Models
with ICC) EC-328

(Models
with ASCD)
ICC COMMAND VALUE*
9P1568 1568 — 1 — EC-332
ASCD BRAKE SW P1572 1572 — 1 — EC-333

(Models
with ICC) EC-339

(Models
with ASCD)
ASCD VHL SPD SEN*
8P1574 1574 — 1 — EC-344

(Models
with ICC)
EC-346

(Models
with ASCD)
ID DISCARD IMM-ECM P1611 1611 — 2 — SEC-37
CHAIN OF ECM-IMMU P1612 1612 — 2 —SEC-33
CHAIN OF IMMU-KEY P1614 1614 — 2 —SEC-27
Items
(CONSULT-IIl screen terms) DTC*
1
SRT code Trip MIL
Reference
page
CONSULT-IIl
GST*
2ECM*3
Revision: December 20092009 QX56

PRECAUTIONSEC-483
< PRECAUTION > [VK56DE]
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Do not operate fuel pump when there is no fuel in lines.
 Tighten fuel hose clamps to the specified torque.
 Do not depress accelerator pedal when starting.
 Immediately after starting, do not rev up engine unnecessar-
ily.
 Do not rev up engine just prior to shutdown.
 When installing C.B. ham radio or a mobile phone, be sure to
observe the following as it may adversely affect electronic
control systems depending on installation location.
- Keep the antenna as far as possi ble from the electronic con-
trol units.
- Keep the antenna feeder line more than 20 cm (8 in) away
from the harness of electronic controls.
Do not let them run para llel for a long distance.
- Adjust the antenna and feeder line so that the standing-wave
radio can be kept smaller.
- Be sure to ground the radio to vehicle body.
BBIA0402E
SEF709Y
SEF708Y
Revision: December 20092009 QX56

EM-4
< PRECAUTION >
PRECAUTIONS
5. When the repair work is completed, return the ignition switch to the ″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of a ll control units using CONSULT-III.
Precaution for Drain Engine CoolantINFOID:0000000005885850
Drain engine coolant when engine is cooled.
Precaution for Disconnecting Fuel PipingINFOID:0000000005885851
• Before starting work, make sure no fire or spark producing items are in the work area.
• Release fuel pressure before disconnecting and disassembly.
• After disconnecting pipes, plug openings to stop fuel leakage.
Precaution for Removal and DisassemblyINFOID:0000000005885852
• When instructed to use special service tools, use the s pecified tools. Always be careful to work safely, avoid
forceful or uninstructed operations.
• Exercise maximum care to avoid damage to mating or sliding surfaces.
• Cover openings of engine system with tape or the equivalent, if necessary, to seal out foreign materials.
• Mark and arrange disassembly parts in an organi zed way for easy troubleshooting and assembly.
• When loosening nuts and bolts, as a basic rule, start with the one furthest outside, then the one diagonally opposite, and so on. If the order of loosening is specified, do exactly as specified. Power tools may be used
where noted in the step.
Precaution for Inspection, Repair and ReplacementINFOID:0000000005885853
Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way, and
replace if necessary.
Precaution for Assembly and InstallationINFOID:0000000005885854
• Use torque wrench to tighten bolts or nuts to specification.
• When tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with theones in center, then ones on inside and outside diagonally in this order. If the order of tightening is specified,
do exactly as specified.
• Replace with new gasket, packing, oil seal or O-ring.
• Thoroughly wash, clean, and air-blow each part. Carefully check engine oil or engine coolant passages for any restriction and blockage.
• Avoid damaging sliding or mating surfaces. Completely remove foreign materials such as cloth lint or dust. Before assembly, oil sliding surfaces well.
• Release air within route when refilling after draining engine coolant.
• Before starting engine, apply fuel pressure to fuel lines with turning ignition switch ON (with engine stopped). Then make sure that there are no leaks at fuel line connections.
• After repairing, start engine and increase engine s peed to check engine coolant, fuel, oil, and exhaust sys-
tems for leakage.
Parts Requiring Angular TighteningINFOID:0000000005885855
• For final tightening of the following engine parts use Tool:
- Cylinder head bolts
- Main bearing cap bolts
- Connecting rod cap bolts
- Crankshaft pulley bolt (No angle wrench is required as the bolt flange is provided with notches for angle tightening)
• Do not use a torque value for final tightening.
• The torque value for these parts are for a preliminary step.
• Ensure thread and seat surfaces are clean and lightly coated with engine oil. Tool number : KV10112100 (BT-8653-A)
Revision: December 20092009 QX56

EM-32
< ON-VEHICLE REPAIR >
EXHAUST MANIFOLD AND THREE WAY CATALYST
• Install new exhaust manifold gasket with the top of the triangularup mark on it facing up and its coated face (gray side) toward the
exhaust manifold side.
• Tighten the exhaust manifold nuts LH and RH in the numerical order shown. Then recheck the torque of the nuts.
- A: Exhaust manifold (LH)
- B: Exhaust manifold (RH)
- : Front
• Before installing new air fuel ration A/F sensors, clean the exhaust system threads using suitable tool and
apply anti-seize lubricant.
CAUTION:
• Do not over tighten the air fuel ratio A/F se nsors. Doing so may cause damage to the sensor,
resulting in the MIL coming on.
KBIA2553E
AWBIA0814ZZ
Oxygen sensor thread cleaner : (J-43897-12)
Oxygen sensor thread cleaner : (J-43897-18)
Revision: December 20092009 QX56

TIMING CHAINEM-51
< ON-VEHICLE REPAIR >
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b. Apply liquid gasket as shown.
Use Genuine RTV Silicone Seal ant or equivalent. Refer to
GI-15, "
Recommended Chemical Products and Sealants".
c. Check again that the timing alignment marks on the timing chain and on each sprocket are aligned. Then install the front cover.
d. Install the bolts in the numerical order shown.
e. After tightening, re-tighten to the specified torque. CAUTION:
Be sure to wipe off any excessive liquid gasket leaking onto
surface mating with oil pan.
11. Install the Intake valve timing control solenoid valve cover (RH) (A) and Intake valve timing control solenoid valve cover (LH) (B)
as follows:
• Cross mark that can not be seen after assembly (C)
a. Apply liquid gasket (D) as shown. Use Genuine RTV Silicone Seal ant or equivalent. Refer to
GI-15, "
Recommended Chemical Products and Sealants".
CAUTION:
The start and end of the appl ication of the liquid gasket
should be crossed at a position (C) that cannot be seen
after attaching the chain case cover.
b. Install the bolts and tighten them to specification in the numeri- cal order shown.
• A: Intake valve timing control solenoid valve cover (RH)
• B: Intake valve timing control solenoid valve cover (LH)
12. Install the crankshaft pulley. • Install the key of the crankshaft.
• Insert the pulley by lightly tapping it.
CAUTION:
Do not tap pulley on the side surface where th e belt is installed (outer circumference).
13. Tighten the crankshaft pulley bolt. • Lock the crankshaft using suitable tool, then tighten the bolt.
• Perform the following steps for angular tightening:
a. Apply engine oil onto the threaded parts of the bolt and seating area.
KBIA2517E
M6 × 50 mm (1.97 in) : No. 1, 20, 25, 26, 27
M6 × 80 mm (3.15 in) : No. 4, 5, 7
M6 × 20 mm (0.79 in) : Except the above
KBIA2478E
D : 2.6 - 3.6 mm (0.102 - 0.142 in) dia.
WBIA0800E
AWBIA0815ZZ
Revision: December 20092009 QX56