fuel INFINITI QX56 2010 Factory Service Manual

EC-412
< COMPONENT DIAGNOSIS >[VK56DE]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
System DescriptionINFOID:0000000005149485
From the beginning of refueling, the air and vapor insi
de the fuel tank go through refueling EVAP vapor cut
valve and EVAP/ORVR line to the EVAP canister. The vapor is absorbed by the EVAP canister and the air is
released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and
refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged
during driving.
WARNING:
When conducting inspections below, be sure to observe the following:
• Put a “CAUTION: FLAMMABLE” sign in workshop.
• Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.
• Be sure to furnish the workshop with a CO
2 fire extinguisher.
CAUTION:
• Before removing fuel line parts, carry out the following procedures:
- Put drained fuel in an explosion-pr oof container and put lid on securely.
- Release fuel pressure from fuel line. Refer to EC-489, "
Fuel Pressure Check".
- Disconnect battery ground cable.
• Always replace O-ring when the fu el gauge retainer is removed.
• Do not kink or twist hose and tube when they are installed.
• Do not tighten hose and clamps excessively to avoid damaging hoses.
• After installation, run engine and check for fuel leaks at connection.
• Do not attempt to top off the fuel tank afte r the fuel pump nozzle shuts off automatically.
Continued refueling may cause fuel overflow, r esulting in fuel spray and possibly a fire.
Diagnosis ProcedureINFOID:0000000005149486
SYMPTOM: FUEL ODOR FROM EVAP CANISTER IS STRONG.
1.CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor attached.
2. Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be l ess than 3.2 kg (7.1 lb).
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2.CHECK IF EVAP CANISTER SATURATED WITH WATER
PBIB1068E
Revision: April 20092010 QX56

ON BOARD REFUELING VAPOR RECOVERY (ORVR)EC-413
< COMPONENT DIAGNOSIS > [VK56DE]
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Does water drain from
the EVAP canister?
Ye s o r N o
Yes >> GO TO 3.
No >> GO TO 5.
3.REPLACE EVAP CANISTER
Replace EVAP canister with a new one.
>> GO TO 4.
4.DETECT MALFUNCTIONING PART
Check the EVAP hose between EVAP canister and vehicle frame for clogging or poor connection.
>> Repair or replace EVAP hose.
5.CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-414, "
Component Inspection".
OK or NG
OK >> INSPECTION END
NG >> Replace refueling EVAP vapor cut valve with fuel tank.
SYMPTOM: CANNOT REFUEL/FUEL ODOR FROM THE FUEL FILLER OPENING IS STRONG
WHILE REFUELING.
1.CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent c ontrol valve and EVAP control system pressure sensor
attached.
2. Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be l ess than 3.2 kg (7.1 lb).
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2.CHECK IF EVAP CANISTER SATURATED WITH WATER
Does water drain from the EVAP canister?
Ye s o r N o
Yes >> GO TO 3.
No >> GO TO 5.
3.REPLACE EVAP CANISTER
Replace EVAP canister with a new one.
>> GO TO 4.
BBIA0351E
BBIA0351E
Revision: April 20092010 QX56

EC-414
< COMPONENT DIAGNOSIS >[VK56DE]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
4.DETECT MALFUNCTIONING PART
Check the EVAP hose between EVAP canister and vehicle frame for clogging or poor connection.
>> Repair or replace EVAP hose.
5.CHECK VENT HOSES AND VENT TUBES
Check hoses and tubes between EVAP canister and refueling EVAP vapor cut valve for clogging, kink, loose-
ness and improper connection.
OK or NG
OK >> GO TO 6.
NG >> Repair or replace hoses and tubes.
6.CHECK FILLER NECK TUBE
Check recirculation line for clogging, dents and cracks.
OK or NG
OK >> GO TO 7.
NG >> Replace filler neck tube.
7.CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-414, "
Component Inspection".
OK or NG
OK >> GO TO 8.
NG >> Replace refueling EVAP vapor cut valve with fuel tank.
8.CHECK FUEL FILLER TUBE
Check filler neck tube and hose connected to the fuel tank for clogging, dents and cracks.
OK or NG
OK >> GO TO 9.
NG >> Replace fuel filler tube.
9.CHECK ONE-WAY FUEL VALVE-I
Check one-way valve for clogging.
OK or NG
OK >> GO TO 10.
NG >> Repair or replace one-way fuel valve with fuel tank.
10.CHECK ONE-WAY FUEL VALVE-II
1. Make sure that fuel is drained from the tank.
2. Remove fuel filler tube and hose.
3. Check one-way fuel valve for operation as follows. When a stick is inserted, the valve should open, when removing
stick it should close.
Do not drop any material into the tank.
OK or NG
OK >> INSPECTION END
NG >> Replace fuel filler tube or replace one-way fuel valve with fuel tank.
Component InspectionINFOID:0000000005149487
REFUELING EVAP VAPOR CUT VALVE
With CONSULT-III
1. Remove fuel tank. Refer to FL-11.
SEF665U
Revision: April 20092010 QX56

ON BOARD REFUELING VAPOR RECOVERY (ORVR)EC-415
< COMPONENT DIAGNOSIS > [VK56DE]
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2. Drain fuel from the tank as follows:
a. Remove fuel feed hose located on the fuel gauge retainer.
b. Connect a spare fuel hose, one side to fuel gauge retainer where the hose was removed and the other
side to a fuel container.
c. Drain fuel using “FUEL PUMP RELAY” in “ACTIVE TEST” mode with CONSULT-III.
3. Check refueling EVAP vapor cut valve for being stuck to close as follows. Blow air into the refueling EVAP vapor cut valv e (from the end of EVAP/ORVR line hose), and check that
the air flows freely into the tank.
4. Check refueling EVAP vapor cut valve for being stuck to open as follows.
a. Connect vacuum pump to hose end.
b. Remove fuel gauge retainer with fuel gauge unit. Always replace O-ring with new one.
c. Put fuel tank upside down.
d. Apply vacuum pressure to hose end [ −13.3 kPa (− 100 mmHg, −3.94 inHg)] with fuel gauge retainer
remaining open and check that the pressure is applicable.
Without CONSULT-III
1. Remove fuel tank. Refer to FL-11.
2. Drain fuel from the tank as follows:
a. Remove fuel gauge retainer.
b. Drain fuel from the tank using a handy pump into a fuel container.
3. Check refueling EVAP vapor cut valve for being stuck to close as follows. Blow air into the refueling EVAP vapor cut valv e (from the end of EVAP/ORVR line hose), and check that
the air flows freely into the tank.
4. Check refueling EVAP vapor cut valve for being stuck to open as follows.
a. Connect vacuum pump to hose end.
b. Remove fuel gauge retainer with fuel gauge unit. Always replace O-ring with new one.
c. Put fuel tank upside down.
BBIA0401E
Revision: April 20092010 QX56

EC-416
< COMPONENT DIAGNOSIS >[VK56DE]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
d. Apply vacuum pressure to hose end [
−13.3 kPa ( −100 mmHg, − 3.94 inHg)] with fuel gauge retainer
remaining open and check that the pressure is applicable.
BBIA0401E
Revision: April 20092010 QX56

EC-422
< ECU DIAGNOSIS >[VK56DE]
ECM
ECU DIAGNOSIS
ECM
CONSULT-lll Reference Valu
e in Data Monitor ModeINFOID:0000000005149492
Remarks:
z Specification data are reference values.
z Specification data are output/input values which are detected or supplied by the ECM at the connector.
* Specification data may not be directly relate d to their components signals/values/operations.
i.e. Adjust ignition timing with a timing light before monitoring IGN TIMING, because the monitor may show the specification data in spite of the
ignition timing not being adjusted to the specification data. This IGN TIMING moni tors the data calculated by the ECM according to the signals
input from the camshaft position sensor and other ignition timing related sensors.
MONITOR ITEM CONDITION SPECIFICATION
ENG SPEED • Run engine and compare CONSULT-IIl value with the tachometer indica-
tion. Almost the same speed as the
tachometer indication.
MAS A/F SE-B1 See EC-74
.
B/FUEL SCHDL See EC-74
.
A/F ALPHA-B1
A/F ALPHA-B2 See
EC-74
.
COOLAN TEMP/S • Engine: After warming up More than 70°C (158 °F)
A/F SEN1 (B1)
A/F SEN1 (B2) • Engine: After warming up Maintaining engine speed at 2,000 rpm Fluctuates around 2.2 V
HO2S2 (B1)
HO2S2 (B2) • Revving engine from idle to 3,000 rpm quickly after the following conditions
are met.
- Engine: After warming up
- Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and
at idle for 1 minute under no load 0 - 0.3V ←→
Approx. 0.6 - 1.0V
HO2S2 MNTR (B1)
HO2S2 MNTR (B2) • Revving engine from idle to 3,000 rpm quickly after the following conditions
are met.
- Engine: After warming up
- Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at idle for 1 minute under no load LEAN
←→ RICH
VHCL SPEED SE • Turn drive wheels and compare CONSULT-IIl value with the speedometer
indication. Almost the same speed as the
speedometer indication
BATTERY VOLT • Ignition switch: ON (Engine stopped) 11 - 14V
ACCEL SEN 1 • Ignition switch: ON
(Engine stopped) Accelerator pedal: Fully released 0.5 - 1.0V
Accelerator pedal: Fully depressed 4.2 - 4.8V
ACCEL SEN 2*
1• Ignition switch: ON (Engine stopped) Accelerator pedal: Fully released 0.5 - 1.0V
Accelerator pedal: Fully depressed 4.2 - 4.8V
TP SEN 1-B1
TP SEN 2-B1 • Ignition switch: ON
(Engine stopped)
• Selector lever: D Accelerator pedal:
Fully released More than 0.36V
Accelerator pedal: Fully depressed Less than 4.75V
EVAP SYS PRES • Ignition switch: ON Approx. 1.8 - 4.8V
START SIGNAL • Ignition switch: ON → START → ON OFF → ON → OFF
CLSD THL POS • Ignition switch: ON
(Engine stopped) Accelerator pedal: Fully released ON
Accelerator pedal: Slightly depressed OFF
AIR COND SIG • Engine: After warming up, idle the
engine Air conditioner switch: OFF
OFF
Air conditioner switch: ON
(Compressor operates.) ON
P/N POSI SW • Ignition switch: ON Selector lever: P or N
ON
Selector lever: Except above OFF
PW/ST SIGNAL • Engine: After warming up, idle the
engine Steering wheel: Not being turned
(Forward direction)
OFF
Steering wheel: Being turned ON
Revision: April 20092010 QX56

ECM
EC-423
< ECU DIAGNOSIS > [VK56DE]
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LOAD SIGNAL • Ignition switch: ON
Rear window defogger switch is ON
and/or lighting switch is in 2nd.
ON
Rear window defogger switch is OFF
and lighting switch is OFF. OFF
IGNITION SW • Ignition switch: ON → OFF → ON ON → OFF → ON
HEATER FAN SW • Engine: After warming up, idle the
engine Heater fan control switch: ON ON
Heater fan control switch: OFF OFF
BRAKE SW • Ignition switch: ON Brake pedal: Fully released
OFF
Brake pedal: Slightly depressed ON
INJ PULSE-B1
INJ PULSE-B2 • Engine: After warming up
• Selector lever: P or N
• Air conditioner switch: OFF
• No load Idle
2.0 - 2.8 msec
2,000 rpm 1.9 - 2.9 msec
IGN TIMING • Engine: After warming up
• Selector lever: P or N
• Air conditioner switch: OFF
• No load Idle
10° - 20 ° BTDC
2,000 rpm 25° - 45 ° BTDC
CAL/LD VALUE • Engine: After warming up
• Selector lever: P or N
• Air conditioner switch: OFF
• No load Idle
14% - 33%
2,500 rpm 12% - 25%
MASS AIRFLOW • Engine: After warming up
• Selector lever: P or N
• Air conditioner switch: OFF
• No load Idle
3.0 - 9.0 g·m/s
2,500 rpm 9.0 - 28.0 g·m/s
PURG VOL C/V • Engine: After warming up
• Selector lever: P or N
• Air conditioner switch: OFF
• No load Idle
(Accelerator pedal: Not depressed
even slightly, after engine starting.)
0%
2,000 rpm —
INT/V TIM (B1)
INT/V TIM (B2) • Engine: After warming up
• Selector lever: P or N
• Air conditioner switch: OFF
• No load Idle
−5° - 5 °CA
2,000 rpm Approx. 0° - 20°CA
INT/V SOL (B1)
INT/V SOL (B2) • Engine: After warming up
• Selector lever: P or N
• Air conditioner switch: OFF
• No load Idle
0% - 2%
2,000 rpm Approx. 25% - 50%
AIR COND RLY • Engine: After warming up, idle the
engine Air conditioner switch: OFF
OFF
Air conditioner switch: ON
(Compressor: Operates) ON
FUEL PUMP RLY • For 1 second after turning ignition switch ON
•
E

ngine running or cranking ON
• Except above conditions OFF
VENT CONT/V • Ignition switch: ON OFF
THRTL RELAY • Ignition switch: ON ON
COOLING FAN • Engine: After warming up, idle the
engine
• Air conditioner switch: OFF Engine coolant temperature: 99
°C
(210 °F) or less OFF
Engine coolant temperature: 100 °C
(212 °F) or more HI
HO2S2 HTR (B1)
HO2S2 HTR (B2) • Engine speed: Below 3,600 rpm after the following conditions are met.
- Engine: After warming up
- Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and
at idle for 1 minute under no load ON
• Engine speed: Above 3,600 rpm OFF
MONITOR ITEM
CONDITION SPECIFICATION
Revision: April 20092010 QX56

ECM
EC-427
< ECU DIAGNOSIS > [VK56DE]
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13 O
Crankshaft position sensor
(POS) [Engine is running]
•
Warm-up condition
• Idle speed
NOTE:
The pulse cycle changes depending on rpm at
idle Approximately 10V
[Engine is running]
• Engine speed: 2,000 rpm Approximately 10V
14 Y Camshaft position sensor
(PHASE) [Engine is running]
•
Warm-up condition
• Idle speed
NOTE:
The pulse cycle changes depending on rpm at
idle 1.0 - 4.0V
[Engine is running]
• Engine speed: 2,000 rpm 1.0 - 4.0V
15 W Knock sensor (bank 1) [Engine is running]
• Idle speedApproximately 2.5V
16 G A/F sensor 1 (bank 1) [Engine is running]
•
Warm-up condition
• Engine speed: 2,000 rpm Approximately 1.8V
Output voltage varies with air fuel
ratio.
TER-
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NAL NO. WIRE
COLOR ITEM
CONDITION DATA (DC Voltage)PBIB1041E
PBIB1042E
PBIB1039E
PBIB1040E
Revision: April 20092010 QX56

EC-428
< ECU DIAGNOSIS >[VK56DE]
ECM
21
22
23
44O/L
BR
GR/W
O Fuel injector No. 5
Fuel injector No. 3
Fuel injector No. 1
Fuel injector No. 7 [Engine is running]
•
Warm-up condition
• Idle speed
NOTE:
The pulse cycle changes depending on rpm at
idle BATTERY VOLTAGE
(11 - 14V)
[Engine is running]
• Warm-up condition
• Engine speed: 2,000 rpm BATTERY VOLTAGE
(11 - 14V)
24
43 GR/G
GR/G
A/F sensor 1 heater (bank 2) [Engine is running]
•
Warm-up condition
• Idle speed
(More than 140 seconds after starting en-
gine) Approximately 2.9 - 8.8V
25 O/G Heated oxygen sensor 2 heat-
er (bank 2) [Engine is running]
• Engine speed: Below 3,600 rpm after the
following conditions are met.
- Engine: After warming up
- Keeping the engine speed between 3,500
and 4,000 rpm for 1 minute and at idle for 1
minute under no load 0 - 1.0V
[Ignition switch: ON]
• Engine: Stopped
[Engine is running]
• Engine speed: Above 3,600 rpm BATTERY VOLTAGE
(11 - 14V)
32 L EVAP control system pres-
sure sensor
[Ignition switch: ON]
Approximately 1.8 - 4.8V
34 R/B Intake air temperature sensor [Engine is running]Approximately 0 - 4.8V
Output voltage varies with intake
air temperature.
35 O A/F sensor 1 (bank 1) [Engine is running]
•
Warm-up condition
• Engine speed: 2,000 rpm Approximately 1.8V
Output voltage varies with air fuel
ratio.
36 W Knock sensor (bank 2) [Engine is running]
• Idle speedApproximately 2.5V
TER-
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NAL NO. WIRE
COLOR ITEM
CONDITION DATA (DC Voltage)SEC984C
SEC985C
PBIA8148J
Revision: April 20092010 QX56

ECM
EC-429
< ECU DIAGNOSIS > [VK56DE]
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41
42
63
Y/G
P
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G Fuel injector No. 6
Fuel injector No. 4
Fuel injector No. 2
Fuel injector No. 8 [Engine is running]
•
Warm-up condition
• Idle speed
NOTE:
The pulse cycle changes depending on rpm at
idle BATTERY VOLTAGE
(11 - 14V)
[Engine is running]
• Warm-up condition
• Engine speed: 2,000 rpm BATTERY VOLTAGE
(11 - 14V)
45 L/Y EVAP canister purge volume
control solenoid valve [Engine is running]
• Idle speed
• Accelerator pedal: Not depressed even
slightly, after engine starting BATTERY VOLTAGE
(11 - 14V)
[Engine is running]
• Engine speed: About 2,000 rpm (More than 100 seconds after starting engine) BATTERY VOLTAGE
(11 - 14V)
47 G Sensor power supply
(Throttle position sensor) [Ignition switch: ON]
Approximately 5V
48 SB Sensor power supply
(EVAP control system pres-
sure sensor) [Ignition switch: ON]
Approximately 5V
49 R/Y Sensor power supply
(Refrigerant pressure sensor) [Ignition switch: ON]
Approximately 5V
50 B Throttle position sensor 1 [Ignition switch: ON]
• Engine: Stopped
• Selector lever: D
• Accelerator pedal: Fully released
More than 0.36V
[Ignition switch: ON]
• Engine: Stopped
• Selector lever: D
• Accelerator pedal: Fully depressed Less than 4.75V
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COLOR ITEM
CONDITION DATA (DC Voltage)SEC984C
SEC985C
SEC990C
SEC991C
Revision: April 20092010 QX56