engine INFINITI QX56 2011 Factory Service Manual

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EC-30
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COMPONENT PARTS
Knock Sensor
INFOID:0000000006217683
The knock sensor is attached to t he cylinder block. It senses engine
knocking using a piezoelectric element. A knocking vibration from
the cylinder block is sensed as vibrational pressure. This pressure is
converted into a voltage signal and sent to the ECM.
Low Fuel Pressure SensorINFOID:0000000006217684
The low fuel pressure sensor is installed to low fuel pressure piping
and measures the low fuel pressu re. The sensor transmits voltage
signal to the ECM. As the pressure increases, the voltage rises.
Low Pressure Fuel PumpINFOID:0000000006217685
The low pressure fuel pump is integrated with a fuel pressure regula-
tor and a fuel filter. This pump is build into the fuel tank.
ECM controls the low pressure fuel pump via FPCM.
Malfunction Indicator Lamp (MIL)INFOID:0000000006217686
The Malfunction Indicator Lamp (MIL) is located on the combination
meter.
The MIL will illuminate when the ignition switch is turned ON without
the engine running. This is a bulb check.
When the engine is started, the MIL should turn off. If the MIL
remains illuminated, the on board diagnostic system has detected an
engine system malfunction.
For details, refer to EC-51, "
Diagnosis Description".
JSBIA0284ZZ
JSBIA0292ZZ
JPBIA3235ZZ
SEF217U
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COMPONENT PARTSEC-31
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Manifold Absolute Pressure SensorINFOID:0000000006217687
The manifold absolute pressure (MAP) sensor is installed on the
intake manifold collector. Detects intake manifold pressure, and
transmits a voltage signal to the ECM.
The sensor uses a silicon diaphragm which is sensitive to the
change in pressure. As the pressu
re increases, the voltage rises.
Mass Air Flow Sensor (With Intake Air Temperature Sensor)INFOID:0000000006217688
MASS AIR FLOW SENSOR
The mass air flow (MAF) sensor (1) is placed in the stream of intake
air. It measures the intake flow ra te by measuring a part of the entire
intake flow. The mass air flow sens or controls the temperature of the
hot wire to a certain amount. The heat generated by the hot wire is
reduced as the intake air flows around it. The greater air flow, the
greater the heat loss.
Therefore, the electric current supplied to hot wire is changed to
maintain the temperature of the hot wire as air flow increases. The
ECM detects the air flow by means of this current change.
INTAKE AIR TEMPERATURE SENSOR
The intake air temperature (IAT) sensor is built-into t he mass air flow sensor. The sensor detects intake air
temperature and transmits a signal to the ECM.
The temperature sensing unit uses a thermistor which is sensitive to the change in temperature. Electrical
resistance of the thermistor decreases in response to the rise in temperature.
<Reference data>
*: These data are reference values and are measured between ECM terminals.
Power Steering Pressure (PSP) SensorINFOID:0000000006217689
Power steering pressure (PSP) sensor is installed to the power steering high-pressure tube and detects a
power steering load.
This sensor is a potentiometer which transforms the power steering load into output voltage, and emits the
voltage signal to the ECM. The ECM controls the electric throttle control actuator and adjusts the throttle valve
opening angle to increase the engine speed and adjusts the idle speed for the increased load.
JMBIA0877ZZ
PBIA9559J
Intake air temperature
[° C ( °F)] Voltage* (V) Resistance (k
Ω)
25 (77) 3.3 1.94 - 2.06
80 (176) 1.2 0.293 - 0.349
SEF012P
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STRUCTURE AND OPERATIONEC-33
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STRUCTURE AND OPERATION
Positive Crankcase VentilationINFOID:0000000006217695
This system returns blow-by gas to the intake manifold.
The positive crankcase ventilation (PCV) valve is prov
ided to conduct crankcase blow-by gas to the intake
manifold.
During partial throttle operation of the engine, the in take manifold sucks the blow-by gas through the PCV
valve.
Normally, the capacity of the valve is sufficient to handle any blow-by and a small amount of ventilating air.
The ventilating air is drawn from the air inlet tubes in to the crankcase. In this process the air passes through
the hose connecting air inlet tubes to rocker cover.
Under full-throttle condition, the manifold vacuum is in sufficient to draw the blow-by flow through the valve.
The flow goes through the hose connection in the reverse direction.
On vehicles with an excessively high blow-by, the valve does not
meet the requirement. This is because some of the flow will go
through the hose connection to the air inlet tubes under all condi-
tions.
PBIB0062E
PBIB1588E
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EC-34
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STRUCTURE AND OPERATION
On Board Refueling V apor Recovery (ORVR)
INFOID:0000000006217696
From the beginning of refueling, the air and vapor insi de the fuel tank go through refueling EVAP vapor cut
valve and EVAP/ORVR line to the EVAP canister. The vapor is absorbed by the EVAP canister and the air is
released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and
refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged
during driving.
WARNING:
When conducting inspections below, be sure to observe the following:
 Put a “CAUTION: FLAMMABLE” sign in workshop.
 Never smoke while servicing fuel system. Keep open flames and sparks away from work area.
 Always furnish the workshop with a CO
2 fire extinguisher.
CAUTION:
 Before removing fuel line parts, carry out the following procedures:
- Put drained fuel in an explosion-pr oof container and put lid on securely.
- Release fuel pressure from fuel line. Refer to EC-153, "
Work Procedure".
- Disconnect battery ground cable.
 Always replace O-ring when the fuel gauge retainer is removed.
 Never kink or twist hose and tube when they are installed.
 Never tighten hose and clamps excessively to avoid damaging hoses.
 After installation, run engine an d check for fuel leaks at connections.
 Never attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically.
Continued refueling may cause fu el overflow, resulting in fuel spray and possibly a fire.
PBIB1068E
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SYSTEM
ENGINE CONTROL SYSTEM
ENGINE CONTROL SYSTEM : System DiagramINFOID:0000000006217697
ENGINE CONTROL SYSTEM : System DescriptionINFOID:0000000006217698
ECM controls the engine by various functions.
JSBIA0590GB
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SYSTEMEC-37
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*1: This sensor is not used to control the engine system under normal conditions.
*2: ECM determines the start signal status by the signals of engine speed and battery voltage.
SYSTEM DESCRIPTION
The adoption of the direct fuel injection method enables
more accurate adjustment of fuel injection quantity by
injecting atomized high-pressure fuel directly into the cylinder. This method allows high-powered engine, low
fuel consumption, and emissions-reduction.
The amount of fuel injected from the fuel injector is determined by the ECM. The ECM controls the length of
time the valve remains open (injection pulse duration). T he amount of fuel injected is a program value in the
ECM memory. The program value is preset by engi ne operating conditions. These conditions are determined
by input signals (for engine speed and intake air and fuel rail pressure) from the crankshaft position sensor,
camshaft position sensor, mass air flow sensor and the fuel rail pressure sensor.
VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION
In addition, the amount of fuel injected is compens ated to improve engine performance under various operat-
ing conditions as listed below.
<Fuel increase> During warm-up
 When starting the engine
 During acceleration
 Hot-engine operation
 When selector lever position is changed from N to D
 High-load, high-speed operation
<Fuel decrease>
 During deceleration
 During high engine speed operation
FUEL INJECTION CONTROL
Stratified-charge Combustion
Stratified-charge combustion is a combustion method wh ich enables extremely lean combustion by injecting
fuel in the latter half of a compression process, coll ecting combustible air-fuel around the spark plug, and form-
ing fuel-free airspace around the mixture.
Right after a start with the engine cold, the catalyst warm-up is accelerated by stratified-charge combustion.
Homogeneous Combustion
Sensor Input signal to ECM ECM function Actuator
Crankshaft position sensor Engine speed*
2
Fuel injection
& mixture ratio
controlFuel injector
Camshaft position sensor Camshaft position
Mass air flow sensor Amount of intake air
Intake air temperature sensor Intake air temperature
Engine coolant temperature sensor Engine coolant temperature
Air fuel ratio (A/F) sensor 1 Density of oxygen in exhaust gas
Fuel rail pressure sensor Fuel rail pressure
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
TCM Gear position
Battery
Battery voltage*
2
Knock sensor Engine knocking condition
Power steering pressure sensor Power steering operation
Heated oxygen sensor 2*
1Density of oxygen in exhaust gas
ABS actuator and electric unit (control unit) VDC/TCS operation command
A/C auto amp. A/C ON signal
Combination meter Vehicle speed
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EC-38
< SYSTEM DESCRIPTION >[VK56VD]
SYSTEM
Homogeneous combustion is a combustion method that fuel
is injected during intake process so that combus-
tion occurs in the entire combustion chamber , as is common with conventional methods.
As for a start except for starts with the engine cold, homogeneous combustion occurs.
MIXTURE RATIO FEEDBACK CONTROL (CLOSED LOOP CONTROL)
The mixture ratio feedback system prov ides the best air-fuel mixture ratio for driveability and emission control.
The three way catalyst (manifold) can better reduce CO , HC and NOx emissions. This system uses A/F sen-
sor 1 in the exhaust manifold to monitor whether the engine operation is rich or lean. The ECM adjusts the
injection pulse width according to the sensor voltage signal. For more information about A/F sensor 1, refer to
EC-21, "
Air Fuel Ratio (A/F) Sensor 1". This maintains the mixture ratio within the range of stoichiometric
(ideal air-fuel mixture).
This stage is referred to as the closed loop control condition.
Heated oxygen sensor 2 is located downstream of the th ree way catalyst (manifold). Even if the switching
characteristics of A/F sensor 1 shift, the air-fuel ratio is controlled to stoichiometric by the signal from heated
oxygen sensor 2.
 Open Loop Control
The open loop system condition refers to when the ECM detects any of the following conditions. Feedback
control stops in order to maintain stabilized fuel combustion.
- Deceleration and acceleration
- High-load, high-speed operation
- Malfunction of A/F sensor 1 or its circuit
- Insufficient activation of A/F sensor 1 at low engine coolant temperature
- High engine coolant temperature
- During warm-up
- After shifting from N to D
- When starting the engine
MIXTURE RATIO SELF-LEARNING CONTROL
The mixture ratio feedback control system monitors t he mixture ratio signal transmitted from A/F sensor 1.
This feedback signal is then sent to the ECM. The ECM c ontrols the basic mixture ratio as close to the theoret-
ical mixture ratio as possible. However, the basic mi xture ratio is not necessarily controlled as originally
designed. Both manufacturing differences (i.e., mass ai r flow sensor hot wire) and characteristic changes dur-
ing operation (i.e., fuel injector clogging) directly affect mixture ratio.
Accordingly, the difference between the basic and theoretical mixture ratios is monitored in this system. This is
then computed in terms of “injection pulse duration” to automatically compensate for the difference between
the two ratios.
“Fuel trim” refers to the feedback compensation value co mpared against the basic injection duration. Fuel trim
includes “short-term fuel trim” and “long-term fuel trim”.
“Short term fuel trim” is the short-term fuel compensati on used to maintain the mixture ratio at its theoretical
value. The signal from A/F sensor 1 indicates whether the mixture ratio is RICH or LEAN compared to the the-
oretical value. The signal then triggers a reduction in fuel volume if the mixture ratio is rich, and an increase in
fuel volume if it is lean.
“Long-term fuel trim” is overall fuel compensation carri ed out over time to compensate for continual deviation
of the “short-term fuel trim” from the central value. Continual deviation will occur due to individual engine differ-
ences, wear over time and changes in the usage environment.
FUEL INJECTION TIMING
Sequential Direct Injection Gasoline System
PBIB2793E
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SYSTEMEC-39
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Fuel is injected into each cylinder during each engine cycle accord-
ing to the ignition order.
STRATIFIED-CHARGE START CONTROL
The use of the stratified-charge combustion met
hod enables emissions-reduction when starting the engine
with engine coolant temperature between 5 °C (41 °F) and 40 °C (104 °F).
FUEL SHUT-OFF
Fuel to each cylinder is shut-off during deceleration, operation of the engine at excessively high speed or oper-
ation of the vehicle at excessively high speed.
FUEL PRESSURE CONTROL
FUEL PRESSURE CONTROL : System DiagramINFOID:0000000006217701
FUEL PRESSURE CONTROL : System DescriptionINFOID:0000000006217702
INPUT/OUTPUT SIGNAL CHART
JSBIA0407GB
JSBIA0315GB
Sensor Input signal to ECM ECM function Actuator
Crankshaft position sensor Engine speed
Fuel injection
& mixture ratio
controlHigh pressure fuel pump
Camshaft position sensor Camshaft position
Fuel rail pressure sensor Fuel rail pressure
Low fuel pressure sensor Low fuel pressure
Engine coolant temperature sensor Engine coolant temperature
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Battery Battery voltage
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EC-40
< SYSTEM DESCRIPTION >[VK56VD]
SYSTEM
SYSTEM DESCRIPTION
Low fuel pressure control
 The low fuel pressure pump is controlled by the f
uel pump control module (FPCM) and pumps fuel according
to a driving condition. The pumped fuel passes through t he fuel filter and is sent to the high pressure fuel
pump. FPCM controls the low pressure fuel pump, ac cording to a signal from ECM as shown in the table
below.
 Low fuel pressure is adjusted by the fuel pressure regulator.
High fuel pressure control
 The high pressure fuel pump raises the pressure of the fuel sent from the low pressure fuel pump. Actuated
by the camshaft, the high pressure fuel pump activates the high pressure fuel pump solenoid based on a sig-
nal received from ECM, and adjusts the amount of di scharge by changing the timing of closing the inlet
check valve to control fuel rail pressure.
COOLING FAN CONTROL
JSBIA0235GB
Conditions Amount of fuel flow Supplied voltage
After a laps of 1 second after ignition ON OFF 0 V
 For 1 second after turning ignition switch ON
 Engine is running under low load and low speed conditions Low Approximately 8.5 V
 Engine cranking
 Engine coolant temperature is below 10 °C (50 °F)
 Engine is running under high load and high speed conditions High
Battery voltage
(11 – 14 V)
Except the above Mid Approximately 10 V
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SYSTEMEC-41
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COOLING FAN CONTROL : System DiagramINFOID:0000000006217703
COOLING FAN CONTROL : System DescriptionINFOID:0000000006217704
INPUT/OUTPUT SIGNAL CHART
*1: The ECM determines the engine speed by the signals of crankshaft position and camshaft position.
*2: This signal is sent to ECM via the CAN communication line.
SYSTEM DESCRIPTION
 Based on a signal transmitted from each sensor, ECM calc
ulates a target fan speed responsive to a driving
condition. In addition, ECM calculates a fan pulley speed according to an engine speed and transmits a cool-
ing fan request signal to IPDM E/R via the CAN comm unication line to satisfy the target fan speed. Then,
IPDM E/R transmits ON/OFF pulse duty signal to electrically-controlled cooling fan coupling.
The cooling fan speed sensor detects a cooling f an speed and transmits the detection result to ECM.
 ECM judges the start signal state from the engine speed signal and battery voltage.
ELECTRIC IGNITION SYSTEM
JSBIA0237GB
Sensor Input signal to ECM ECM function Actuator
Crankshaft position sensor Engine speed*
1
Cooling fan speed request
signal*2
IPDM E/R

Electrically-controlled cooling fan
coupling
Camshaft position sensor Camshaft position
Engine coolant temperature sensor Engine coolant temperature
Refrigerant pressure sensor Refrigerant pressure
Intake air temperature sensor Intake air temperature
Battery Battery voltage
Combination meter
Vehicle speed signal*
2
BCMA/C switch signal*2
Cooling fan speed sensor Cooling fan speed
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