torque ISUZU AXIOM 2002 Service Repair Manual

Page 1680 of 2100

7A±96
AUTOMATIC TRANSMISSION (4L30±E)
4L30±E Parts List
Case And Associated Parts
241RY00021
Legend
(1) Torque Converter
(2) Screw, Seal Ring Assembly
(3) Seal Ring Assembly, Converter Housing
(4) Screw, Converter Housing/Main Case
(5) Screw, Converter Housing/Oil Pump
(6) Housing, Converter
(7) Plug, Converter Housing
(8) Seal, O±Ring
(9) Wear Plate, Oil Pump Body
(10) Pump Assembly, Oil
(11) Gasket
(12) Washer, Thrust Selective
(13) Ring, Snap
(14) Cover, 3±4 Accumulator Piston
(15) Seal, O±Ring, 3±4 Accumulator
(16) Spring, 3±4 Accumulator Piston(17) Pin, 3±4 Accumulator Piston
(18) Piston, 3±4 Accumulator
(19) Ring, 3±4, Accumulator Piston
(20) Case, Adapter
(22) Connector, Electrical/Adapter Case
(23) Screw, Pan
(27) Restrictor, Oil
(28) Gasket, Transfer Plate/Adapter
(29) Plate, Transfer Adapter/Center Support
(30) Support Assembly, Center
(31) Screw, Center Support
(32) Ring, Oil Seal
(33) Seal, O±Ring Main Case
(34) Fitting, Cooler
(35) Fitting Assembly, Cooler
(36) Case, Main
(37) Breather, Pipe

Page 1684 of 2100

7A±100
AUTOMATIC TRANSMISSION (4L30±E)
243RY002
Legend
(401) Body, Valve/Adapter Case
(402) Screw, Solenoid Force Motor
(403) Retainer, Force Motor
(404) Solenoid, Force Motor
(405) Plug, 3±4 Accumulator
(406) Plug and Spring Retainer
(407) Valve, 3±4 Accumulator
(409) Valve, 3±4 Accumulator Control(410) Spring, Feed Limit Valve
(411) Ring, Retainer
(412) Valve, Feed Limit
(413) Seal, O±Ring Plug Filter
(414) Plug, Screen
(415) Screen Assembly, Force Motor
(416) Solenoid, Torque Converter Clutch, PWM
(417) Retainer, Screen Plug
(418) Bracket, PWM Solenoid

Page 1688 of 2100

TRANSMISSION CONTROL SYSTEM (4L30±E)7A1±1
AXIOM
TRANSMISSION
TRANSMISSION CONTROL SYSTEM (4L30±E)
CONTENTS
Service Precaution 7A1±2. . . . . . . . . . . . . . . . . . . . . .
General Description 7A1±2. . . . . . . . . . . . . . . . . . . . .
Electronic Control Diagram 7A1±3. . . . . . . . . . . . .
Powertrain Control Module (PCM) 7A1±4. . . . . . .
Control System Diagram 7A1±5. . . . . . . . . . . . . . .
Shift Control 7A1±6. . . . . . . . . . . . . . . . . . . . . . . . . .
Band Apply Control 7A1±6. . . . . . . . . . . . . . . . . . . .
Torque Converter Clutch Control
(Electronically Controlled Capacity
Clutch = ECCC) 7A1±6. . . . . . . . . . . . . . . . . . . . . .
Line Pressure Control 7A1±6. . . . . . . . . . . . . . . . . .
On±Board Diagnostic System 7A1±6. . . . . . . . . . .
Fail Safe Mechanism 7A1±6. . . . . . . . . . . . . . . . . . .
Torque Management Control 7A1±6. . . . . . . . . . . .
ATF Warning Control 7A1±6. . . . . . . . . . . . . . . . . . .
Reverse Lock Out Control 7A1±6. . . . . . . . . . . . . .
Downhill Control 7A1±6. . . . . . . . . . . . . . . . . . . . . . .
Uphill Control 7A1±6. . . . . . . . . . . . . . . . . . . . . . . . .
Shift Mode Control 7A1±7. . . . . . . . . . . . . . . . . . . . .
Gear Shift Control 7A1±8. . . . . . . . . . . . . . . . . . . . .
Winter Drive Mode 7A1±9. . . . . . . . . . . . . . . . . . . . .
Backup Mode 7A1±9. . . . . . . . . . . . . . . . . . . . . . . . .
Functions of Input / Output Components 7A1±10. .
Diagnosis 7A1±11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electronic Diagnosis 7A1±11. . . . . . . . . . . . . . . . . . .
Check Trans Indicator 7A1±11. . . . . . . . . . . . . . . . . .
Diagnostic Check 7A1±11. . . . . . . . . . . . . . . . . . . . . .
ªCheck Transº Check 7A1±12. . . . . . . . . . . . . . . . . .
Tech 2 OBD II Connection 7A1±13. . . . . . . . . . . . . .
Transmission Data 7A1±18. . . . . . . . . . . . . . . . . . . . .
OBD II Diagnostic Management System 7A1±19. .
16 ± Terminal Data Link Connector (DLC) 7A1±20.
Malfunction Indicator Lamp (MIL) 7A1±21. . . . . . . .
DTC Types 7A1±21. . . . . . . . . . . . . . . . . . . . . . . . . . .
Clear DTC 7A1±22. . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC Check 7A1±22. . . . . . . . . . . . . . . . . . . . . . . . . . .
PCM Precaution 7A1±22. . . . . . . . . . . . . . . . . . . . . . .
Information On PCM 7A1±22. . . . . . . . . . . . . . . . . . .
Intermittent Conditions 7A1±23. . . . . . . . . . . . . . . . .
Transmission And PCM Identification 7A1±23. . . . .
Diagnostic Trouble Code (DTC)
Identification 7A1±24. . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0218 Transmission Fluid Over
Temperature 7A1±25. . . . . . . . . . . . . . . . . . . . . . . . . . . DTC P0705 Transmission Range Switch
(Mode Switch) Illegal Position 7A1±27. . . . . . . . . . . .
DTC P0706 Transmission Range Switch
(Mode Switch) Performance 7A1±30. . . . . . . . . . . . . .
DTC P0711 Transmission Fluid Temperature
(TFT) Sensor Performance 7A1±33. . . . . . . . . . . . . .
DTC P0712 Transmission Fluid Temperature
(TFT) Sensor Circuit Low Input 7A1±36. . . . . . . . . . .
DTC P0713 Transmission Fluid Temperature
(TFT) Sensor Circuit High Input 7A1±39. . . . . . . . . . .
DTC P0719 Brake Switch Circuit Low
(Stuck On) 7A1±42. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0722 Automatic Transmission Output
Speed Sensor (OSS) Low Input 7A1±45. . . . . . . . . .
DTC P0723 Automatic Transmission Output
Speed Sensor (OSS) Intermittent 7A1±48. . . . . . . . .
DTC P0724 Brake Switch Circuit High
(Stuck Off) 7A1±51. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0730 Gear Error Without Input Speed 7A1±53
DTC P0742 Torque Converter Clutch (TCC)
System Stuck On 7A1±56. . . . . . . . . . . . . . . . . . . . . . .
DTC P0748 Pressure Control Solenoid (PCS)
(Force Motor) Circuit Electrical 7A1±58. . . . . . . . . . .
DTC P0751 Shift Solenoid A Performance
(Stuck Off) 7A1±60. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0752 Shift Solenoid A Performance
(Stuck On) 7A1±62. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0753 Shift Solenoid A Electrical 7A1±64. . . . .
DTC P0756 Shift Solenoid B Performance
(Stuck Off) 7A1±67. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0757 Shift Solenoid B Performance
(Stuck On) 7A1±69. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0758 Shift Solenoid B Electrical 7A1±71. . . . .
DTC P1850 Brake Band Apply Solenoid
Malfunction 7A1±75. . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P1860 TCC PWM Solenoid Electrical 7A1±79.
DTC P1870 Transmission Component Slipping
(TCC Stuck Off) 7A1±82. . . . . . . . . . . . . . . . . . . . . . . .
Circuit Diagram 7A1±84. . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 7A1±86. . . . . . . . . . . . . . . . . . . . . . . . . .
Harness Connector Faces 7A1±87. . . . . . . . . . . . . . . .
Transmission Fluid Temperature (TFT) Sensor
Specifications 7A1±89. . . . . . . . . . . . . . . . . . . . . . . . . .

Page 1689 of 2100

7A1±2
TRANSMISSION CONTROL SYSTEM (4L30±E)
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.
General Description
The 4L30±E is a 4±speed fully automatic transmission. It
uses a microcomputer as a control unit to judge running
conditions including throttle opening rate and vehicle
speed, then it sets the shifting point in the optimum timing
so that best driving performance can be achieved.
In addition, the built±in shift mode select function can
select three shift modes according to the driver's
preference:
Normal mode ±Normal shift pattern.
Winter mode ±Starts in 3rd gear to reduce slippage on
ice or snow.
Power mode has a delayed upshift when more
powerful acceleration is required.
Also, the built±in fail safe function (ªbackup modeº)
assures driving performance even if the vehicle speed
sensor, throttle signal or any solenoid fails.
Further, the self±diagnostic function conducts diagnosis
in a short time when the control system fails, thus
improving serviceability.
The major features of 4L30±E are as follows:
A compact structure consisting of 2 sets of planetary
gears and flat torque converter.
Electronic control selects the optimum shift mode
according to the driving conditions.
Electronic control maintains the optimum hydraulic
pressure for clutch, band brake as well as
transmission so that shift feeling is improved.
Two sets of planetary gears reduce friction of power
train.
Also, a lockup mechanism in the torque converter
reduces fuel consumption.
Wide gear ratio and high torque rate of torque
converter provide excellent starting performance.

Page 1693 of 2100

7A1±6
TRANSMISSION CONTROL SYSTEM (4L30±E)
Shift Control
The transmission gear is shifted according to the shift
pattern selected by the driver. In shifting gears, the gear
ratio is controlled by the ON/ OFF signal using the shift
solenoid A and the shift solenoid B.
Band Apply Control
The band apply is controlled when in the 3±2 downshift
(engine overrun prevention) and the garage shift (shock
control).
The band apply solenoid is controlled by the signal from
the Pulse Width Modulation (PWM) to regulate the flow of
the oil.
Torque Converter Clutch Control
(Electronically Controlled Capacity Clutch
= ECCC)
The clutch apply is controlled by moving the converter
clutch valve by commanding Torque Converter Clutch
(TCC) solenoid using the PWM signal.
Line Pressure Control
The throttle signal allows the current signal to be sent to
the force motor. After receiving the current signal, the
force motor activates the pressure regulator valve to
regulate the line pressure.
On±Board Diagnostic System
Several malfunction displays can be stored in the
Powertrain Control Module (PCM) memory, and read out
of it afterward.
The serial data lines, which are required for the testing of
the final assembly and the coupling to other electronic
modules, can be regulated by this function.
Fail Safe Mechanism
If there is a problem in the transmission system, the PCM
will go into a ªbackupº mode.
The vehicle can still be driven, but the driver must use the
select lever to shift gears.
Torque Management Control
The transmission control side sends the absolute spark
advance signal to the engine control side while the
transmission is being shifted. This controls the engine
spark timing in compliance with the vehicle running
condition to reduce the shocks caused by the change of
speed.
ATF Warning Control
The oil temperature sensor detects the ATF oil
temperature to control the oil temperature warning, TCC,
and the winter mode.
Reverse Lock Out Control
With the selector lever in reverse position, the PCM will
not close the PWM solenoid until the vehicle is below 11
km/h (6.8 mph), thus preventing reverse engagement
above this speed.
Downhill Control
This mode is automatically activated from ªNORMALº
mode only when downhill conditions are recognized.
The shift pattern is identical to ªNORMALº mode except
3-4 and 4-3 shift lines at low throttle modified to get engine
braking on a larger speed range.
ECCC lines unchanged compared to ªNORMALº mode.
Uphill Control
When Uphill condition are recognized the 2-3 and 3-4 shift
and TCC apply take place only when the engine torque is
sufficient in order to avoid shift hunting.

Page 1697 of 2100

7A1±10
TRANSMISSION CONTROL SYSTEM (4L30±E)
Functions of Input / Output Components
ComponentsFunction
Speed sensor
(fixed to transmission)Senses rotation of output shaft and feeds the data to Powertrain Control Module
(PCM).
Throttle position sensor
(TPS)
(fixed to engine)Senses the extent of throttle valve opening and the speed of the throttle valve
lever motion to open the valve. Feeds the data to PCM.
I
N
Brake switch
(fixed to brake pedal)Senses whether the driver has pressed the brake pedal or not and feeds the
information to PCM.
N
P
UMode switch (fixed to
transmission)Senses the select lever position, and feeds the information to PCM.
U
T

S
Power drive switch
(fixed to front console)Senses whether the driver has selected the power mode, and feeds the
information to PCM.
S
IT/M oil temperature sensorSenses the T/M oil temperature and feeds the data to PCMI
G
N
A
Engine coolant
temperature sensorSenses the engine coolant temperature, and feeds the data to PCM.
A
LEngine speed signalFeeds the signals monitoring engine speed to PCM from crank angle sensor.L
Air conditioning informationSenses whether the air conditioner has been switched on or not, and feeds the
information to PCM.
Winter switch (fixed to front
console)Senses whether the driver has selected the winter mode, and feeds the
information to PCM.
Cruise controller
(Overdrive OFF signal)Downshift takes place when overdrive OFF signal is received from auto cruise
controller integrated in PCM.
O
U
T
S
Shift solenoid A, BSelects shift point and gear position suited to the vehicle running condition on
the basis of PCM output.
P
U
TS
O
L
E
Band apply solenoidControls oil flow suited to the vehicle running condition on the basis of PCM
output.

S
I
G
E
N
O
I
Torque Converter
Clutch PWM solenoidControls clutch apply suited to the vehicle running condition on the basis of PCM
output.
G
N
A
LI
DForce motor
(Pressure regulator
valve)Adjusts the oil pump delivery pressure to line pressure suited to the vehicle
running condition on the basis of PCM output.

Page 1709 of 2100

7A1±22
TRANSMISSION CONTROL SYSTEM (4L30±E)
IMPORTANT:Only four Fail Records can be stored.
Each Fail Record is for a different DTC. It is possible that
there will not be Fail Records for every DTC if multiple
DTCs are set.
Clear DTC
NOTE: If you clear the DTC (Diagnostic Trouble Codes)
you will not be able to read any codes recorded during the
last occurrence.
NOTE: To use the DTC again to identify a problem, you
will need to reproduce the fault or the problem. This may
require a new test drive or just turning the ignition on (this
depends on the nature of the fault).
1. If you have a Tech 2:
1. Connect the Tech 2 if it is still not connected GO
THROUGH Tech 2 OBD II CONNECTION.
2. Push ªF1: Clear DTC Informationº in the
Application Menu and answer ªYesº to the
question ªDo you want to clear DTC's?º
a. When a malfunction still exists and the Tech 2
displays ª4L30E CODES NOT CLEAREDº. This
means that the problem is still there or that the
recovery was not done. Please GO TO DTC
CHECK.
b. When a malfunction has been repaired and the
recovery is done. The Tech 2 displays ª4L30E
CODES CLEAREDº.
2. If you have no Tech 2:
Disconnect the PCM battery feed as necessary.
DTC Check
1. Diagnostic Trouble Codes (DTC) have been identified
by Tech 2.
2. You have written the list of the DTCs. The order of the
malfunctions has no meanings for this PCM. Usually
only one or two malfunctions should be set for a given
problem.
3. Check directly the DTCs you identified. The DTCs are
sorted by number. Refer to
Diagnostic Trouble Code
(DTC) Identification in this section.
PCM Precaution
The PCM can be damaged by:
1. Electrostatic discharge
2. The short circuit of some terminals to voltage or to
ground.
Electrostatic Discharge Damage Description:
1. Electronic components used to control systems are
often designed to carry very low voltage, and are very
susceptible to damage caused by electrostatic
discharge. It is possible for less than 100 volts of
static electricity to cause damage to some electronic
components. By comparison, it takes as much as
4,000 volts for a person to even feel the zap of a static
discharge.2. There are several ways for a person to become
statically charged. The most common methods of
charging are by friction and induction. An example of
charging by friction is a person sliding across a car
seat, in which a charge of as much as 25,000 volts
can build up. Charging by induction occurs when a
person with well insulated shoes stands near a highly
charged object and momentarily touches ground.
Charges for the same polarity are drained off, leaving
the person highly charged with the opposite polarity.
Static charges of either type can cause damage,
therefore, it is important to use care when handling
and testing electronic components.
NOTICE: To prevent possible electrostatic
discharge damage:
1. Do not touch the PCM connector pins or soldered
components on the PCM circuit board.
2. Be sure to follow the guidelines listed below if
servicing any of these electronic components:
3. Do not open the replacement part package until it is
time to install the part.
4. Avoid touching electrical terminals of the part.
5. Before removing the part from its package, ground
the package to a known good ground on the vehicle.
6. Always touch a known good ground before handling
the part. This step should be repeated before
installing the part if the part has been handled while
sliding across the seat, while sitting down from a
standing position or while walking some distance.
Information On PCM
1. The Powertrain Control Module (PCM) is located in
the center console and is the control center of the
electronic transmission control system.
2. The PCM must be maintained at a temperature below
85 (185F) at all times. This is most essential if the
vehicle is put through a paint baking process. The
PCM will become inoperative if its temperature
exceeds 85C (185F). Therefore, it is
recommended that the PCM be removed or that
temporary insulation be placed around the PCM
during the time the vehicle is in a paint oven or other
high temperature process.
3. The PCM is designed to process the various inputs
and then respond by sending the appropriate
electrical signals to control transmission upshift,
downshift, shift feel and torque converter clutch
engagement.
4. The PCM constantly interprets information from the
various sensors, and controls the systems that affect
transmission and vehicle performance. By analyzing
operational problems, the PCM is able to perform a
diagnostic function by displaying DTC(s) and aid the
technician in making repairs.

Page 1711 of 2100

7A1±24
TRANSMISSION CONTROL SYSTEM (4L30±E)
Diagnostic Trouble Code (DTC)
Identification
DTC
NUMBERDTC NAMEDTC TYPEMIL ªCHECK
ENGINEºªCHECK
TRANSº
P0218Transmission Fluid Over TemperatureD
P0705Transmission Range Switch (Mode Switch) Illegal
PositionD
P0706Transmission Range Switch (Mode Switch)
PerformanceD
P0711Transmission Fluid Temperature (TFT) Sensor
PerformanceD
P0712Transmission Fluid Temperature (TFT) Sensor
Circuit Low InputD
P0713Transmission Fluid Temperature (TFT) Sensor
Circuit High InputD
P0719Brake Switch Circuit Low (Stuck On)D
P0722Automatic Transmission Output Speed Sensor
(OSS) Low InputBONFlash
P0723Automatic Transmission Output Speed Sensor
(OSS) IntermittentBONFlash
P0724Brake Switch Circuit High (Stuck Off)D
P0730Gear Error Without Input SpeedCFlash
P0742Torque Converter Clutch (TCC) System Stuck OnBONFlash
P0748Pressure Control Solenoid (PCS) (Force Motor)
Circuit ElectricalCFlash
P0751Shift Solenoid A Performance (Stuck Off)BONFlash
P0752Shift Solenoid A Performance (Stuck On)BONFlash
P0753Shift Solenoid A ElectricalBONFlash
P0756Shift Solenoid B Performance (Stuck Off)BONFlash
P0757Shift Solenoid B Performance (Stuck On)BONFlash
P0758Shift Solenoid B ElectricalBONFlash
P1850Brake Band Apply Solenoid MalfunctionD
P1860TCC Solenoid ElectricalBONFlash
P1870Transmission Component Slipping (TCC Stuck
Off)BONFlash
DTC TYPEDEFINITION
BEmission related, turn on MIL (Check Engine) and flashing Check Trans after 2 consecutive trips
(Removal to confirmed)
CNon±emission related, flashing Check Trans on 1st failure
DNon±emission related, no lamps

Page 1712 of 2100

TRANSMISSION CONTROL SYSTEM (4L30±E)7A1±25
DTC P0218 Transmission Fluid Over Temperature
D07R200004
Circuit Description
The Transmission Fluid Temperature (TFT) sensor is a
thermister that controls the signal voltage to the PCM.
The PCM supplies a 5±volt reference to the sensor on
circuit RED/BLK. When the transmission fluid is cold, the
sensor resistance is high and the PCM will sense high
signal voltage. As the fluid temperature warms to a
normal transmission operating temperature of 100C
(212F), the sensor resistance becomes less and the
voltage decreases to 1.5 to 2.0 volts.
This DTC detects a high transmission temperature for a
long period of time. This is a type ªDº DTC.
Conditions For Setting The DTC
No TFT DTCs P0712 or P0713.
TFT is greater than 135C (275F).
All conditions met for 21 seconds.
Action Taken When The DTC Sets
Hot mode TCC Shift Pattern.
The PCM will not illuminate the Malfunction Indicator
Lamp (MIL).
ATF Lamp ON. (TFT is greater than 145C (293F))
Disable E±side TCC OFF request.
Conditions For Clearing The DTC
The DTC can be cleared from the PCM history by
using a scan tool.
The DTC will be cleared from history when the vehicle
has achieved 40 warm±up cycles without a failure
reported.The PCM will cancel the DTC default actions when
the fault no longer exists and the ignition is cycled ªoffº
long enough to power down the PCM.
Diagnostic Aids
Inspect the wiring for poor electrical connections at
the PCM and transmission 7-way connector. Look
for possible bent, backed out, deformed or damaged
terminals. Check for weak terminal tension as well.
Also check for a chafed wire that could short to bare
metal or other wiring. Inspect for a broken wire inside
the insulation.
When diagnosing for a possible intermittent short or
open condition, move the wiring harness while
observing test equipment for a change.
Check harness routing for a potential short to ground
in circuit RED/BLK.
Scan tool TFT sensor temperature should rise
steadily to about 100C (212F), then stabilize.
Check for a ªskewedº (mis±scaled) sensor by
comparing the TFT sensor temperature to the
ambient temperature after a vehicle cold soak. A
ªskewedº sensor can cause delayed garage shifts or
TCC complaints.
Check for a possible torque converter stator problem.
Verify customer driving habits, trailer towing, etc.
Test Description
The numbers below refer to the step numbers on the
diagnostic chart.
3. This test checks for a ªskewedº sensor or shorted
circuit.
4. This test simulates a TFT DTC P0713.

Page 1714 of 2100

TRANSMISSION CONTROL SYSTEM (4L30±E)7A1±27
DTC P0705 Transmission Range Switch (Mode Switch) Illegal Position
D07R200005
Circuit Description
The range switch supplies the Powertrain Control
Module (PCM) with information regarding the selector
lever position: P, R, N, D, 3, 2 or L. The selector lever
position is indicated by the state of four ON/OFF
contacts. The range switch is located on one side of
the transmission. It is on the transmission manual
shaft and is fixed to the main case.
The range switch is also used to provide the
information P or N to the engine crank wiring. The
engine can be cranked only if connector E±41
terminal 4(H) is connected to terminal 1(E) which is
connected to ground.
The range switch is also used to provide the backup
lamp power in reverse. This is the reason why the
range switch is supplied through a 15A fuse (TURN,
BACK UP). This fuse can burn due to a short circuit in
the back up lamp.
This DTC detects when a fuse is open or the range switch
circuit does not work. This is a type ªDº DTC.
Conditions For Setting The DTC
Range switch illegal positions met for 5 seconds.
Action Taken When The DTC Sets
Default to D position.
Inhibit torque management.
Maximum line pressure.Turn Force Motor OFF.
The PCM will not illuminate the Malfunction Indicator
Lamp (MIL).
Conditions For Clearing The DTC
The DTC can be cleared from the PCM history by
using a scan tool.
The DTC will be cleared from history when the vehicle
has achieved 40 warmup cycles without a failure
reported.
The PCM will cancel the DTC default actions when
the fault no longer exists and the ignition is cycled ªoffº
long enough to power down the PCM.
Diagnostic Aids
Refer to accompanying chart for the normal range
signals and the illegal combinations.
Inspect the wiring for poor electrical connections at
the PCM and at the transmission 8±way connector.
Look for possible bent, backed out, deformed or
damaged terminals. Check for weak terminal tension
as well. Also check for a chafed wire that could short
to bare metal or other wiring. Inspect for a broken wire
inside the insulation.
When diagnosing for a possible intermittent short or
open condition, move the wiring harness while
observing test equipment for a change.
Refer to the
ªRange Switch Logic Tableº for further
information.

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