torque ISUZU AXIOM 2002 Service Repair Manual

8F±38BODY STRUCTURE
5. Remove the door harness connectors.

Pull the door harness grommet out in order to
disconnect the door harness connectors.
650R200003
6. Remove the rear door assembly.
Installation
To install, follow the removal steps in the reverse order,
noting the following points:
1. Align the door fitting to the body by referring to Front
Door Assembly in this section.
2. Tighten the door hinge bolts to the specified torque.
Torque : 34 N´m (25 lb ft)
3. Tighten the door check arm bolt and nuts to the
specified torque.
Torque : 9 N´m (78 lb in)

8F±41 BODY STRUCTURE
7. Remove the inner waist seal.
8. Remove the tweeter.
9. Remove the courtesy light.
10. Remove the pull box bracket.
11. Remove the inside lock bracket.

Disconnect the cable.
12. Remove the speaker (2) and speaker spacer (1).

Disconnect the speaker connector (3).
890R200028
13. Remove the waterproof sheet.
14. Remove the outer waist seal.

Remove the rear side screw and pull the outer waist
seal upward.
15. Remove the window glass.

Operate the requlator (power window switch) to
adjust the glass height and expose the access hole.
Remove the 2 bolts fixing the bottom channel and
the requlator. Remove the glass.
631R200001
631R200002
16. Remove the window regulator.

Remove the 7 fixing bolts and disconnect the
window regulator motor harness connector.
17. Remove the glass run.

Pull the glass run (6) from the door frame.
631RS007
Installation
To install, follow the removal steps in the reverse order,
noting the following points:
1. Check to see that the window regulator operates
smoothly and the glass opens and closes properly.
2. Install the waterproof sheet tightly against the door
panel.
3. Tighten the window regulator assembly fixing bolts to
the specified torque.
Torque : 6 N´m (52 lb in)

8F±45 BODY STRUCTURE
14. Remove the window regulator.

Remove the 6 fixing bolts and pull the regulator out
from the lower hole of the door panel.
651R200003
15. Remove the glass run.

Pull the glass run from the door frame.
Installation
To install, follow the removal steps in the reverse order,
noting the following points:
1. Check to see that the window regulator operates
smoothly and the glass opens and closes properly.
2. Install the waterproof sheet tightly against the door
panel.
3. Tighten the window regulator assembly fixing bolts to
the specified torque.
Torque : 6 N´m (52 lb in)

8F±50BODY STRUCTURE
Removal
1. Open the hatch gate and tail gate.
2. Remove the spare tire (3).

Put the spare tire handle (1) to the center of upper
side of rear bumper (2) and turn counterclockwise.
Put spare tire down.
530R200001
3. Remove the spare tire support.

Remove the four bolts that are fixed to frame cross
member.
4. Remove the spare tire hanger assembly.

Remove the two fixing bolts.
Installation
To install, follow the removal steps in the reverse order,
noting the following points:
1. Install the spare tire firmly.
2. Tighten the spare tire support fixing bolts to the
specified torque.
Torque : 40 N´m (4.1 kg´m)
3. Tighten the spare tire hanger fixing bolts to the
specified torque.
Torque : 19 N´m (1.9 kg´m)

8F±59 BODY STRUCTURE
Main Data and Specifications
Torque Specification
501R200003

SEATS8G±1
AXIOM
BODY AND ACCESSORIES
SEATS
CONTENTS
Service Precaution 8G±1. . . . . . . . . . . . . . . . . . . . . .
Front Seat Assembly 8G±2. . . . . . . . . . . . . . . . . . . .
Front Seat Assembly and Associated Parts 8G±2
Removal 8G±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8G±3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Seat Assembly 8G±4. . . . . . . . . . . . . . . . . . .
Power Seat Assembly and Associated
Parts 8G±4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8G±5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8G±6. . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Seat Assembly 8G±7. . . . . . . . . . . . . . . . . . . . .
Rear Seat Cushion Assembly and
Associated Parts 8G±7. . . . . . . . . . . . . . . . . . . . . .
Removal 8G±8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8G±8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Seat Back Assembly and Associated
Parts 8G±9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8G±9. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8G±10. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 8G±11. . . . . . . . . . . . .
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.

SEATS8G±3
4. Pull out the reclining knob.
5. Remove the side cover.

Remove the two screws.
6. Remove the headrest.
7. Remove the reclining device.

Pull up on the seat back trim cover in order to
remove the reclining device fixing bolts.
750R200007
8. Remove the seat back assembly.

Remove the seat back assembly fixing nut on the
opposite side of the reclining device.
750R200008
9. Remove the trim cover (Seat back side).
10. Remove the guide holder.

Pull the guide holder out by holding the bottom end
of it from the seat back assembly.
11. Remove the seat adjuster.

Disconnect the release wire (4) and remove the
fixing bolts.
750RW006
12. Remove the seat belt buckle assembly.
13. Remove the trim cover (Seat cushion side).
Installation
To install, follow the removal steps in the reverse order,
noting the following points:
1. Tighten the reclining device fixing bolts to the
specified torque.
Torque: 46 N´m (34 lb ft)
2. Tighten the front seat assembly fixing bolts to the
specified torque.
Torque: 39 N´m (29 lb ft)

8G±6SEATS
19. Remove the seat belt buckle assembly.
20. Remove the trim cover and pad (Seat cushion side)
21. Remove the seat heater and connector (Seat cushion
side).
22. Remove the power seat harness.
Installation
To install, follow the removal steps in the reverse order,
noting the following points:
1. Tighten the reclining device fixing bolts to the
specified torque.
Torque: 46 N´m (34 lb ft)
2. Tighten the seat adjuster fixing bolts to the specified
torque.
Torque: 21 N´m (15 lb ft) to seat cushion
Torque: 39 N´m (29 lb ft) to body
3. Tighten the seat belt buckle assembly fixing bolts to
the specified torque.
Torque: 29 N´m (22 lb ft)

8G±8SEATS
Removal
1. Remove the hinge covers.
2. Remove the seat cushion fixing bolts.
3. Remove the seat cushion assembly (2).

Pull the strap (1) of the rear seat lock assembly to
release the seat lock.
755R100006
4. Remove the seat cushion hinges.
5. Remove the rear cushion trim cover (1) and rear seat
cushion pad (2).

Remove cushion trim cover from the rear cushion
frame (3) by prying on the plastic retainers (4).
755RX028
6. Remove the rear seat lock assembly and rear seat
belt buckle assembly.
7. Remove the rear seat lock strikers.

Remove the four bolts at each striker.
Installation
To install, follow the removal steps in the reverse order,
noting the following points:
1. Tighten the rear seat lock assembly and rear seat belt
buckle assembly fixing bolts to the specified torque.
Torque: 39 N´m (29 lb ft)
2. Tighten the rear seat lock striker fixing bolts to the
specified torque.
Torque: 39 N´m (29 lb ft)
3. Tighten the seat cushion hinge fixing bolts to the
specified torque.
Torque: 39 N´m (29 lb ft)

8G±10SEATS
10. Remove the center hinge.

Remove the two fixing bolts.
Installation
To install, follow the removal steps in the reverse order,
noting the following points:
1. Tighten the center hinge fixing bolts to the specified
torque.
Torque: 39 N´m (29 lb ft)
2. Tighten the side hinge fixing nuts to the specified
torque.
Torque: 29 N´m (22 lb ft)
3. Tighten the side lock striker fixing bolts to the
specified torque.
Torque: 19 N´m (14 lb ft)