rear bumper ISUZU KB P190 2007 Workshop Repair Manual

FRAME AND BUMPER 2A-1
SECTION 2A
FRAME AND BUMPER
TABLE OF CONTENTS


Front Bumper (A type) ...................................................................................................... 2A- 2
Front Bumper (B type)....................................................................................................... 2A- 5
Rear Step Bumper ............................................................................................................. 2A - 8
Rear Bumper and Rear Guard .......................................................................................... 2A- 11
Front Air Dam .................................................................................................................. ...2A - 13
Frame Dimensions ............................................................................................................ 2A- 14
PAGE

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ISUZU KB P190 2007

2A-8 FRAME AND BUMPER
REAR STEP BUMPER
REMOVAL AND INSTALLATION





RTW 72ALF000401

Removal Steps
1. Rear step bumper assembly
2. Side step pad
3. License plate light
4. Rear bumper center pad
5. Extension harness
6. Center bar
7. Shell
8. Back bar / corner brace
9. Reinforcement assembly

Installation Steps

9. Reinforcement assembly
8. Back bar / corner brace
7. Shell
6. Center bar
5. Extension harness
4. Rear bumper center pad
3. License plate light
2. Side step pad
1. Rear step bumper assembly



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ISUZU KB P190 2007

FRAME AND BUMPER 2A-9
Important Operations - Removal
1. Rear Step Bumper Assembly
• Remove the 3 bolts from each side.
• Disconnect the extension harness connector.


1
1
RTW 72ASH000701
2. Side Step Pad
• Push out the 4 fixing portions (1) of side step pad from
the back face of the rear step bumper.

RTW 72ASH000801
4. Rear Bumper Center Pad
• Remove the 2 clips (1) from both ends of the center pad.
• Push out the 5 fixing portions (2) of the center pad from
the back face of the rear step bumper.

RTW 72ASH000901


























Important Operations - Installation
9. Reinforcement assembly • Tighten the fixing bolts to the specified torque.
Bolt (5)
Torque N ⋅m(kgf ⋅m/lb ⋅ft)
85 (8.7 / 63)

7. Shell Bolt (2), (3)
Torque N ⋅m(kgf ⋅m/lb ⋅ft)
42 (4.3 / 31)

6. Center bar Bolt (1)
Torque N ⋅m(kgf ⋅m/lb ⋅in)
7 (0.7 / 61)
Bolt (4)
Torque N ⋅m(kgf ⋅m/lb ⋅ft)
18 (1.8 / 13)


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ISUZU KB P190 2007

2A-10 FRAME AND BUMPER

RTW 72AMH000101







1. Rear Step Bumper Assembly
1) Align the back bar to the frame (1) as follows:
• Face A (2) should be in contact with the upper face o
f
the frame.
• Face B (3) should be in contact with the rear end o
f
the frame.
2) Tighten the 3 fixing bolts on each side of the back bar.

Torque N ⋅m(kgf ⋅m/lb ⋅ft)
150 (15.3 / 111)


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ISUZU KB P190 2007

FRAME AND BUMPER 2A-11
REAR BUMPER AND REAR GUARD
REMOVAL AND INSTALLATION



RTW 42AMF000201

Removal Steps
1. Rear guard assembly
2. Rear bumper assembly
3. Nut
4. Bolt
5. Bumper bracket
6. Screw
7. Cap
8. Rear bumper

Installation Steps

8. Rear bumper
7. Cap
6. Screw
5. Bumper bracket
4. Bolt
3. Nut
2. Rear bumper assembly
1. Rear guard assembly



Important Operations - Removal
1. Rear Guard Assembly
• Remove the 2 bolts from each side.
2. Rear bumper assembly • Remove the 2 bolts from each side.

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ISUZU KB P190 2007

2A-12 FRAME AND BUMPER






Important Operations - Installation
3. Nut • Tighten the fixing bolts to the specified torque.
Torque N ⋅m (kgf ⋅m/lb ⋅ft)
116 (11.8
/ 85)
















RTW 72AMH000201







2. Rear Bumper Assembly
1) Align the back bar to the frame (1) as follows:
• Face A (2) should be contacted with the upper face o
f
the frame
• Face B (3) should be contacted with the rear end o
f
the frame.
2) Tighten the 2 fixing bolts on the each side of back bar.

Torque N ⋅m (kgf ⋅m/lb ⋅ft)
150 (15.3
/ 111)

1. Rear Guard Assembly 1) Align the back bar to the frame (1) as follows:
• Face A (2) should be contacted with the upper face o
f
the frame
• Face B (3) should be contacted with the rear end o
f
the frame.
2) Tighten the 2 fixing bolts on the each side of back bar.

Torque N ⋅m (kgf ⋅m/lb ⋅ft)
150 (15.3
/ 111)




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ISUZU KB P190 2007

3D-8 REAR SUSPENSION
INSPECTION AND REPAIR
Make correction or replace parts if wear, damage or abnormal conditions are found through inspection.





Visual Check
Inspect the following parts for wear, damage, nuts or other
abnormal conditions.
• Leaf spring assembly
• Clip
• Center bolt
• U-bolt
• Spring pin
• Shackle pin
• Shock absorber
• Rubber bumper
• Rubber bushing
• Bump rubber seat



Shackle Pin
Shackle Pin diameter mm (in)
17.93 - 18.00 (0.706 - 0.709)



Spring Pin
Spring Pin Diameter mm (in)
13.8 - 14.0 (0.543 - 0.551)



Shock Absorber
Inspection operation of shock absorber
If no resistance is felt while expanding the shock absorber, it
indicates that the absorber is faulty.



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ISUZU KB P190 2007