wiring ISUZU TF SERIES 2004 Workshop Manual

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6E-64 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Thought Process
As you follow a diagnostic plan, every box on the
Strategy Based Diagnostics chart requires you to use
the diagnostic thought process. This method of thinking
optimizes your diagnosis in the following ways:
 Improves your understanding and definition of the
customer complaint
 Saves time by avoiding testing and/or replacing
good parts

Allows you to look at the problem from different
perspectives
 Guides you to determine what level o
f
understanding about system operation is needed:
 Owner’s manual level
 Service manual level
 In-depth (engineering) level
1. Verify the Complaint
What you should do
To verify the customer complaint, you need to know the
correct (normal) operating behavior of the system and
verify that the customer complaint is a valid failure o
f
the system.
The following information will help you verify the
complaint:
 WHAT the vehicle model/options are
 WHAT aftermarket and dealer-installed
accessories exist
 WHAT related system(s) operate properly
 WHEN the problem occurs
 WHERE the problem occurs
 HOW the problem occurs
 HOW LONG the condition has existed (and if the
system ever worked correctly)
 HOW OFTEN the problem occurs
 Whether the severity of the problem has
increased, decreased or stayed the same
What resources you should use
Whenever possible, you should use the following
resources to assist you in verifying the complaint:
Service manual Theory or Circuit Description
sections
 Service manual “System Performance Check”
 Owner manual operational description
 Technician experience
 Identical vehicle for comparison

 Circuit testing tools
 Vehicle road tests
 Complaint check sheet
 Contact with the customer
2. Perform Preliminary Checks
NOTE: An estimated 10 percent of successful
vehicle repairs are diagnosed with this step!
What you should do
You perform preliminary checks for several reasons:
 To detect if the cause of the complaint is
VISUALLY OBVIOUS
 To identify parts of the system that work correctly
 To accumulate enough data to correctly and
accurately search for a ISUZU Service Bulletin.
The initial checks may vary depending on the
complexity of the system and may include the following
actions:
 Operate the suspect system
 Make a visual inspection of harness routing and
accessible/visible power and ground circuits
 Check for blown fuses
 Make a visual inspection for separated connectors
 Make a visual inspection of connectors (includes
checking terminals for damage and tightness)
 Check for any DTCs stored by the on-board
computers
 Sense unusual noises, smells, vibrations o
r
movements
 Investigate the vehicle service history (call othe
r
dealerships, if appropriate)
What resources you should use
Whenever appropriate, you should use the following
resources for assistance in performing preliminary
checks:
 Tech 2 or other technical equipment for viewing
DTCs
 Service manual information:
 Component locations
 Harness routing
 Wiring schematics
 Procedures for viewing DTCs
 Dealership service history file
 Vehicle road test
 Identical vehicle or system for comparison

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