bulb ISUZU TF SERIES 2004 User Guide

ELECTRICAL-BODY AND CHASSIS 8A-1
SECTION 8A
ELECTRICAL-BODY AND CHASSIS
TABLE OF CONTENTS
PAGE
General Information ........................................................................................................ 8A- 4
Notes for Working on Electrical Items .......................................................................... 8A- 5
Symbols and Abbreviations ........................................................................................... 8A- 11
Symbols ...................................................................................................................... 8A- 11
Abbreviations ............................................................................................................. 8A- 12
Parts for Electrical Circuit .............................................................................................. 8A- 13
Wiring .......................................................................................................................... 8A- 13
Fuse ............................................................................................................................. 8A- 15
Fusible Link ................................................................................................................ 8A- 15
Relay ............................................................................................................................ 8A- 16
Diode ........................................................................................................................... 8A- 17
Connector ................................................................................................................... 8A- 18
Battery ......................................................................................................................... 8A- 19
Reading the Circuit Diagram .......................................................................................... 8A- 22
Parts Location ............................................................................................................ 8A- 22
Circuit Diagram ........................................................................................................... 8A- 23
Connector List ............................................................................................................. 8A- 23
Main Data and Specifications ........................................................................................ 8A- 24
Bulb Specifications .................................................................................................... 8A- 24
Relay and Fuse ................................................................................................................ 8A- 26
Relay and Fuse Box Location ................................................................................... 8A- 26
Relay Location ............................................................................................................ 8A- 28

ELECTRICAL-BODY AND CHASSIS 8A-11
SYMBOLS AND ABBREVIATIONS
SYMBOLS
Symbol Meaning of Symbol Symbol Meaning of Symbol


Fuse
Bulb



Fusible link
Double filament bulb



Fusible link wire
Motor


Switch
Variable resistor Rheostat


Switch
Coil (inductor), solenoid,
magnetic valve


Switch (Normal close type)





Contact wiring
Relay


Battery




Diode
Connector


Electronic Parts
Light emitting diode



Resistor
Reed switch


Speaker
Condenser



Buzzer
Horn


Circuit breaker
Vacuum switching valve

8A-24 ELECTRICAL-BODY AND CHASSIS
MAIN DATA AND SPECIFICATIONS
BULB SPECIFICATIONS
This illustration based on LHD




RTW8AMF000501

Light Name Bulb No. Rated Power
V-W Number
of Bulbs Lens
Color Remarks
Headlight H4 12-60/55 2 White Halogen
High mounted stop light W5W 12-5 4 RED
Fog light H3 12-55 2 White
Front turn signal light PY21W 12-21 2 White Bulb Lens color
Amber
Clearance light W5W 12-5 2 White
Side turn signal light W5W 12-5 2 White with
amber
inner lens
Rear turn signal light PY21W 12-21 2 White Bulb Lens color
Amber
Rear fog light P21W 12-21 1 Red
Tail and stop light P21/5W 12-21/5 2 Red
Back up light P21W 12-21 2 White
License plate light W5W 12-5 2 White
A/C-Heater control light - 12-0.7 1 -
Dome light - 12-10 1 White
Spot light - 12-5 2 White

ELECTRICAL-BODY AND CHASSIS 8A-25
Light Name Rated Power
V-W Number of
Bulbs Lens
Color Remarks
W/O Tacho 5Illumination light 14-2
W/ Tacho 7White
Turn Signal 14-1.12 2 Green
High Beam 14-1.12 1 Blue
Low Fuel 14-1.12 1 Amber
A/T Oil Temp 14-1.12 1 Red
Brake system 14-1.12 1 Red
4WD 14-1.12 1 Green
Seat belt 14-1.12 1 Red
Oil pressure 14-1.12 1 Red
ABS 14-1.12 1 Amber
SEDIMENTER 14-1.12 1 Red
AIR BAG 14-1.12 1 Red
Brake 14-1.12 1 Red
Charge 14-1.12 1 Red
Check Trans 14-1.12 1 Red
Check 4WD 14-1.12 1 Red
Power drive 14-1.12 1 Amber
3rd start 14-1.12 1 Green
4L 14-1.12 1 Green
Cruise Set 14-1.12 1 Green
Check Engine 14-1.12 1 Amber
Front Fog 14-1.12 1 Green
Rear foglight 14-1. 12 1 Amber
Glow 14-1.12 1 Amber
P LED 1 Green
R LED 1 Green
N LED 1 Green
D LED 1 Green
3 LED 1 Green
2 LED 1 Green












Indicator/
Warning
light
A/T shift
indicator
L LED 1 Green

ELECTRICAL-BODY AND CHASSIS 8A-121
2. High or low beam does not light on both headlights

Checkpoint Trouble Cause Countermeasure


Repair or replace the
combination switch

Dimmer
passing switch
continuity

Poor switch contact or switch
faulty
NG

Repair open circuit or
connector contact
Voltage between
4
X-4 - ground and
4
B-60 - ground

Open circuit between
headlight and dimmer
passing
switch
NG OK



3. RH (or LH) high and low beam does not light



Replace the headlight bulb

Headlight connector continuity

Blown filament or air leakage
NG

Repair or replace the wire
and/or connector
Wiring continuity between
connector 3
C-19 - fuse No.
EB-7 or 3
C-26 fuse No.
EB-8

Open circuit and/or poor
connector contact
NG OK

Reinstall or replace fuse No.
EB-7 or No. EB-8
Fuse No. EB-7 (10A) or
No. EB-8 (10A) (Relay and
fuse box)
(No. EB-7 RH, No. EB-8: LH)
Poor installation or blown fuse
NG
OK



4. High or low beam does not light on one headlight (RH or LH)

Replace the headlight
assemblyHeadlight connector continuityBlown filament NG
Repair open circuit or
connector contactWiring continuity between
headlight and dimmer
passing
switchOpen circuit between
headlight and dimmer
passing
switch NG OK

8A-122 ELECTRICAL-BODY AND CHASSIS
5. Headlight does not go out

Checkpoint Trouble Cause Countermeasure


Replace the lighting relay
Lighting relay continuity
between connector 1
X-12
- 2
X-12 (Should be no
continuity)

Relay point fused
NG

Replay the combination switch
Lighting switch continuity
between connector 3
B-60
-1
B-60 when switch is
OFF(Should be no continuity)

point fused or faulty

NG
OK OK

Repair or replace the
combination switch
Dimmer
passing switch con-
tinuity between connector
3
B-60 - 1 B-60 when switch
is not operating
(Should be no continuity)

Switch point fused or faulty
NG
Repair short circuit
between 4
X-12 - 3 B-60
and 4
X-1 - 2 B-60
Check if headlight goes out
when connector
C-30 is
disconnected


Short circuit
NG OK



6. Insufficient headlight brightness



Replace the headlight bulb

Headlight bulb

Bulb filament faulty
NG

Repair the wiring
Dimmer
passing switch
Wire continuity between con-
nector 1
B-60 - C-36


Poor ground point contact
NG OK

Clean the light lens

Headlight lens

Lens dirty
NG
OK

8A-124 ELECTRICAL-BODY AND CHASSIS
TAIL LIGHT, LICENSE PLATE LIGHT, CLEARANCE LIGHT

1. All lights do not light

Checkpoint Trouble Cause Countermeasure



Repair or replace the
combination switch
Lighting switch continuity
between connector
2
B-60 - 1 B-60


Poor switch point or connector
contact
NG

Reinstall or replace the tail
relay

Tail relay


Poor relay contact or relay
faulty
NG OK

Reinstall or replace the fuse
No. EB-6

Fuse No. EB-6 (10A, Relay
and fuse box)

Poor fuse contact or blown
NG
OK



2. Tail light does not light


Replace the bulb or repair
connector contact

Tail light bulb continuity

Bulb burned out or poor
connector contact
NG

Repair open circuit or
connector contact
Continuity between connector
3
F-5 - 4 F-5 (RH)
or 3
F-6 - 4 F-6 (LH)


Open circuit or poor connector
contact
NG OK

ELECTRICAL-BODY AND CHASSIS 8A-125
TAIL LIGHT-LH, LICENSE PLATE LIGHT, CLEARANCE LIGHT

1. All lights do not light (EC-LHD)

Checkpoint Trouble Cause Countermeasure



Repair or replace the
combination switch
Lighting switch continuity
between connector
2
B-60 - 1 B-60


Poor switch point or connector
contact
NG

Reinstall or replace the tail
relay

Tail relay


Poor relay contact or relay
faulty
NG OK

Reinstall or replace the fuse
No. EB-6

Fuse No. EB-6 (10A, Relay
and fuse box)

Poor fuse contact or blown
NG
OK



2. Tail light does not light


Replace the bulb or repair
connector contact

Tail light bulb continuity

Bulb burned out or poor
connector contact
NG

Repair open circuit or
connector contact

Continuity between connector
or 3
F-6 - 4 F-6 (LH)

Open circuit or poor connector
contact
NG OK

8A-126 ELECTRICAL-BODY AND CHASSIS
TAIL LIGHT-RH

1. All lights do not light (EC-LHD)

Checkpoint Trouble Cause Countermeasure



Repair or replace the
combination switch
Lighting switch continuity
between connector
2
B-60 - 1 B-60


Poor switch point or connector
contact
NG

Reinstall or replace the tail
relay

Tail relay


Poor relay contact or relay
faulty
NG OK

Reinstall or replace the fuse
No. EB-6

Fuse No. EB-5 (10A, Relay
and fuse box)

Poor fuse contact or blown
NG
OK



2. Tail light does not light


Replace the bulb or repair
connector contact

Tail light bulb continuity

Bulb burned out or poor
connector contact
NG

Repair open circuit or
connector contact

Continuity between connector
3
F-5 - 4 F-5 (RH)


Open circuit or poor connector
contact
NG OK

ELECTRICAL-BODY AND CHASSIS 8A-127
3. License plate light does not light

Checkpoint Trouble Cause Countermeasure



Repair open circuit or
connector contact

Continuity between
connector 1
F-7 - 2 F-7


Open circuit or poor connector
contact
NG

Replace the bulb or repair
connector contact

License plate light bulb
continuity

Bulb burned out or poor
connector contact
NG
OK



4. Clearance light does not light

Replace the bulb or repair
connector contactClearance light bulb continuityBulb burned out or poor
connector contact NG