section 1A ISUZU TF SERIES 2004 Workshop Manual

ENGINE LUBRICATION 6G-1
SECTION 6G
ENGINE LUBRICATION
CONTENTS
PAGE
General Description........................................................................................................ 6G- 2
Service Precaution ......................................................................................................... 6G- 3
Oil Pump .......................................................................................................................... 6G- 4
Oil Pump and Associated Parts ................................................................................ 6G- 4
Disassembly ............................................................................................................... 6G- 4
Inspection and Repair................................................................................................ 6G- 5
Reassembly ................................................................................................................ 6G- 5
Oil Pan ............................................................................................................................. 6G- 6
Oil Pan and Associated Parts ................................................................................... 6G- 6
Disassembly ............................................................................................................... 6G- 6
Inspection and Repair................................................................................................ 6G- 7
Reassembly ................................................................................................................ 6G- 7

INDUCTION 6J-1
SECTION 6J
INDUCTION
CONTENTS
PAGE
Service Precaution ......................................................................................................... 6J- 2
Air Cleaner Filter ............................................................................................................. 6J- 2
Removal ...................................................................................................................... 6J- 2
Inspection ................................................................................................................... 6J- 2
Installation .................................................................................................................. 6J- 3

WORKSHOP MANUAL
TF SERIES
FRAME AND CAB

SECTION 2

FRAME AND BUMPER 2A-1

SECTION 2A
FRAME AND BUMPER
TABLE OF CONTENTS
PAGE
Front Bumper ..................................................................................................................... 2A- 2
Rear Step Bumper ............................................................................................................. 2A- 4
Rear Bumper And Rear Guard ASM ................................................................................. 2A- 7
Frame Dimensions............................................................................................................. 2A- 9

FRAME AND BUMPER 2A-3



Important Operations - Removal
1. Radiator Grille

Refer to the Radiator Grille in this section.



2. Front Bumper Fascia



Remove the nine clips and four screws.


Disconnect the fog light harness connectors.


Important Operations - Installation






8. Front Bumper Inpact Bar Assembly (For Europe
equipment)
7. Front Bumper Inpact Bar Assembly (Except Europe
equipment)
Tighten the fixing bolts to the specified torque.

Torque N
m(kgf
m/lb
ft)
62 (6.3
/ 46)
This illustration is except Europe equipment model.




5. Front Bumper Flare Assembly
Tighten the fixing nuts to the specified torque.

Torque N
m(kgf
m/lb
in)
7 (0.7
/ 61)






4. Fog Light
Tighten the fixing nuts to the specified torque.

Torque N
m(kgf
m/lb
in)
7 (0.7
/ 61)

SHEET METAL 2B-1

SECTION 2B
SHEET METAL

This section includes items of front end sheet metal that are attached by bolts, screws or clips and related
accessory components.
Anticorrosion materials have been applied to the interior surfaces of some metal panels to provide rust resistance.
When servicing these panes, areas on which this material has been disturbed, should be properly recoated with
service-type anticorrosion material.
TABLE OF CONTENTS
PAGE
Engine Hood Assembly ..................................................................................................... 2B- 2
Engine Hood Lock ............................................................................................................. 2B- 5
Front Fender Panel ............................................................................................................ 2B- 7
Radiator Grille .................................................................................................................... 2B- 10
Rear Body ........................................................................................................................... 2B- 11
Body Mounting ................................................................................................................... 2B- 13
Body Dimension.................................................................................................................2B- 19

SHEET METAL 2B-5
ENGINE HOOD LOCK
REMOVAL AND INSTALLATION



This illustration is based on the RHD model.
RTW42BMF000101

Removal Steps
Installation Steps


1. Radiator grille


4. Control cable


2. Engine food lock assembly
3. Hood lock control lever
3. Hood lock control lever


2. Engine food lock assembly


4. Control cable
1. Radiator grille



Important Operations - Removal
1. Radiator Grille
Refer to the Radiator Grille in this section.


2. Engine Hood Lock Assembly

Apply setting marks (1) to the hood lock assembly and the
body prior to removal.

4. Control Cable
Pull out the control cable toward the passenger compartment.

2B-8 SHEET METAL


Important Operations - Removal
1. Radiator Grille

Refer to the Radiator Grille in this section.





4. Inner liner

Remove the inner liner fixing screws.





5. Front bumper facia

Refer to the Front Bumper in this section.




7. Front fender panel

Remove the eight fixing bolts.









Important Operation - Installation
7. Front Fender Panel


1) Tighten the front fender panel fixing bolts to the
specified torque.

Torque Nm(kgfm/lbin)
10 (1.0
/ 87)

SHEET METAL 2B-19

BODY DIMENSION
FRONT SECTION









1 2
3 4

2B-22 SHEET METAL
ROOM SECTION (REGULAR CAB)












19 20
21 22