ISUZU TF SERIES 2004 Workshop Manual

CAB 10-13


Important Operations
1. Switch Bezel/Window Regulator Handle

Remove the 2 screws and disconnect the connectors.




To remove the regulator handle, remove the clip at the
root of the handle by using wire.




2. Power Window Switch

Remove the 3 screws.


3. Bezel

Remove the screw.



4. Door Mirror Cover

Pull out the upper clip, and then take out the cove
r
upward.



5. Door Trim Panel

Pull out the trim panel at the 8 clip positions (Powe
r
window type).

10-14 CAB



 Remove the 2 screws and pull out the trim panel at the 8
clip positions (Window regulator handle type).
RTW3A0SH000701

6. Tweeter (Required option)

Disconnect the tweeter harness connector and remove
the 3 screws.



7. Door Mirror Assembly

Remove 3 fixing bolts and then remove the connector.
8. Outer Waste Seal



9. Bracket
10. Speaker Assembly

Remove the fixing screw and then remove the
connector.
11. Waterproof Sheet

Take care not to damage the sheet when peeling it off.
12. Inside Lever

Disconnect the door lock cables.

CAB 10-15




13. Window Glass
 Remove 2 bolts through the access hole and pull out the
window glass upward.
14. Window Regulator/Power Window Regulator

Remove the 4 fixing bolts and the 2 fixing nuts.

Disconnect the power window motor connector.
15. Glass Run

Pull it out from the door frame of the channel.
16. Glass Run Rear Channel

Remove the bolt.

Bolt is removed after removing door lock cylinder switch
harness. (Expect EC)



17. Door Lock Assembly

Disconnect the lock cable from the anti rattler.
 Remove the 3 fixing screws and the bolt.

Disconnect the linkage at the outside handle and the
lock cylinder.

Disconnect the harness connector.




18.Outside Handle Protector (EUROPE)
 Remove the fixing bolt from the outside handle.
19. Outside Handle
20.Door Lock Cylinder Protector (EUROPE)

Remove the fixing bolt from the outside handle.
21. Door Lock Cylinder

Remove the 2 fixing bolts from the outside handle.

10-16 CAB
REASSEMBLY



This illustration is based on RHD model
RTW4A0LF000801

Reassembly Steps
1. Anti rattler
2. Door harness assembly

3. Door lock cylinder / Door lock cylinder
with door lock switch (EC)

4. Door lock cylinder protector (EUROPE)

5. Outside handle

6. Outside handle protector (EUROPE)
7. Door lock assembly / Door lock
assembly with super lock
8. Glass run rear channel / Glass ran rear channel with Door lock control or Anti
theft (EC)
9. Glass run
10. Window regulator / Power window
regulator



11. Window glass
12. Inside lever
13. Waterproof sheet
14. Speaker assembly
15. Bracket
16. Outer waste seal
17. Door mirror assembly
18. Tweeter (Required option)
19. Door trim panel
20. Door mirror cover
21. Bezel
22. Power window switch

23. Switch bezel / Window regulator handle

CAB 10-17


Important Operations
3. Door Lock Cylinder


Tighten the door lock cylinder fixing bolts to the specified
torque.
Torque N
m (kgf
m/lb
in)
9 (0.9/78)


4. Door Lock Cylinder Protector (EUROPE)


Tighten the door lock cylinder protector fixing bolt to the
specified torque.
Torque Nm (kgfm/lbin)
9 (0.9/78)


5. Outside Handle


Tighten the outside handle fixing bolts to the specified
torque.
Torque N
m (kgf
m/lb
in)
9 (0.9/78)


6. Outside Handle Protector (EUROPE)

Tighten the outside handle protector fixing bolt to the
specified torque.
Torque N
m (kgf
m/lb
in)
9 (0.9/78)




11. Window Glass


Insert the window glass into position by tilting it as
necessary, then set it against the channel of the windo
w
regulator.






Attach the window glass to the window regulator with the
2 bolts.

10-18 CAB


23. Window Regulator Handle

Install the regulator handle as illustrated when closing
the window glass.

CAB 10-19
ADJUSTMENT (FRONT)



Door Hinge
Door alignment can be obtained by moving door hinges.
Prior to adjustment, remove the fender and set the door
temporarily.
Loosen hinge to door bolts when adjusting steps between the
door and body.
Loosen hinge to body bolts to adjust the clearance between the
door and body.



Door Striker
Loosen the striker screws and adjust the position of the striker
by holding a piece of wood against the striker and tapping it
with a hammer.
To obtain correct adjustment, move the position of the striker
vertically so that the lower face of the dovetail becomes parallel
to the striker.

10-20 CAB
REAR DOOR ASSEMBLY (CREW CAB)
REMOVAL AND INSTALLATION



Removal Steps

1. Door harness

2. Checker arm screw

3. Lower hinge bolt
4. Upper hinge bolt
5. Door assembly

Installation Steps
5. Door assembly
4. Upper hinge bolt

3. Lower hinge bolt

2. Check arm screw
1. Door harness




Important Operations - Removal
1. Door Harness
Remove the center pillar lower trim cover and disconnect the door harness connector.



2. Check Arm Screw

CAB 10-21


3. Lower Hinge Bolt
Position a wood block under the door for protection and
support the door assembly with hands at removal or
installation.





Important Operations – Installation
3. Lower Hinge Bolt; Hinge to Door
Torque N
m (kgf
m/lb
ft)
34 (3.5/25)

2. Check Arm Screw; Check Arm to Body
Torque N
m (kgf
m/lb
ft)
24 (2.4/17)

10-22 CAB
DISASSEMBLY


RTW3A0LF000601

Disassembly Steps

1. Switch bezel/Window regulator handle

2. Power window switch

3. Bezel

4. Door trim panel

5. Bracket

6. Speaker assembly

7. Waterproof sheet

8. Inside lever

9. Outer waste seal




10. Window regulator/Power window
regulator

11. Glass run rear channel

12. Door lock assembly

13. Glass run

14. Window glass

15. Outside handle
16. Door harness assembly
17. Anti rattler