ISUZU TF SERIES 2004 Workshop Manual

PARKING BRAKE SYSTEM 5D-11

Inspection and Repair
Brake Lining Inspection
Check the shoe assemblies for wear by removing the
brake drum.
Replace the shoe assemblies if the lining thickness is
less than 1.0 mm (0.039 in).
Minimum limit: 1.0 m (0.039 in)









308RS004

4. Remove the drum. Measure the brake drum inside
diameter and diameter of the brake shoes.
Total shoe clearance: 0.4 mm

If incorrect, readjust the brake shoe clearance.
5. Rotate the adjust nut of hand brake lever until all
slack disappears from the cable. Set the adjust
nut.
6. After the rear brake shoe/drum gap has been
adjusted, perform parking brake cable adjustment.
7. Turn the adjusting nut so that the parking brake
lever travels 6

8 (bucket seat) or 8

14 (bench
seat) notches when pulled up with a force of 294
N (30 kg/66 lb).
8. Make sure there is no brake dragging.

5D-12 PARKING BRAKE SYSTEM

Main Data and Specifications
General Specifications


Model
Type
Leading-Trailing
Drum inside diameter
254 mm (10 in) or 295 mm (11.6 in)
Parking brake lever stroke
6

8 notches (bucket seat) or 8

14 notches (bench seat)
When pulled with a force of 294 N (30 kg/66 lb)

PARKING BRAKE SYSTEM 5D-13

Torque Specifications
N




m (kg




m/lb ft)



This illustration is based on RHD model.
RTW35DSF000201

N




m (kg




m/lb ft)





E05R300006

5D-14 PARKING BRAKE SYSTEM
MEMO

No. TFBRK-WE-0431

WORKSHOP MANUAL
TF SERIES
CAB

SECTION 10

CAB 10-1
SECTION 10
CAB
TABLE OF CONTENTS
PAGE
Windshield.......................................................................................................................... 10- 2
Rear Window Assembly .................................................................................................... 10- 7
Front Door Assembly ........................................................................................................ 10- 10
Rear Door Assembly (Crew Cab) ...................................................................................... 10- 20
Instrument Panel................................................................................................................ 10- 28
Floor Console..................................................................................................................... 10- 34
Console Box (Without Floor Console) ............................................................................. 10- 38
Headlining .......................................................................................................................... 10- 39
Interior Trim Panels ...........................................................................................................10- 44
Fuel Filler Lid Opener Lever/Cable................................................................................... 10- 55
Quarter Glass (Extend Cab) .............................................................................................. 10- 70
Font Seat ............................................................................................................................ 10- 71
Rear Seat (Crew Cab) ........................................................................................................ 10- 74
Jump Seat (Extend Cab) ................................................................................................... 10- 75
Front Seat Belt ................................................................................................................... 10- 76
Rear Seat Belt (Crew Cab) ................................................................................................ 10- 80
Rear Seat Belt (Extend Cab) ............................................................................................. 10- 84
Front Wheel Extension ...................................................................................................... 10- 87
Rear Wheel Extension ....................................................................................................... 10- 88
Tail Gate Assembly ............................................................................................................ 10- 89

10-2 CAB
WINDSHIELD
REMOVAL


RTW4A0LF000901

Removal Steps
1. Interior trim panels (Front side)
/Headlining/Instrument panel assembly
2. Wiper arm assembly

3. Room mirror
4. Side moulding
5. Vent cowl cover
6. Windshield stopper
7. Upper moulding

8. Windshield glass
9. Engine hood rear seal