ISUZU TF SERIES 2004 Workshop Manual

CAB 10-83
RTW3A0SH000601

Important Operations - Removal
3. Cover


Pry the lower portion of the cover and remove it.


4. Rear End Trim Cover


Refer to Interior Trim Panels in this section.
RTW3A0SH001601
Important Operations - Installation
6. Rear center seat belt

Install the seat belt webbing through the through ring on
the back panel as shown in the illustration.















5. Bolt: Rear Center Seat Belt to Floor Panel
Torque N
m (kgf
m/lb
ft)
40 (4.1 / 30)

1. Nut: Rear Seat Assembly/Rear Seat Belt Buckle to Floo
r
Panel
Torque N
m (kgf
m/lb
ft)
40 (4.1 / 30)

10-84 CAB
REAR SEAT BELT (EXTEND CAB)
REMOVAL AND INSTALLATION
(TONGUE SIDE SEAT BELT)

RTW3A0MF000701

Removal Steps

1. Body side rear lower trim cover
2. Lower anchor bolt

3. Upper anchor bolt
4. Retractor fixing bolt

Installation Steps


4. Retractor fixing bolt

3. Upper anchor bolt

2. Lower anchor bolt
1. Body side rear lower trim cover

CAB 10-85
Important Operations - Removal
1.
Body side rear lower trim cover



Refer to Interior Trim Panels in this section..
RTW3A0SH000301

3. Upper anchor bolt


Open the through ring anchor cover and remove the
seat belt upper anchor bolt








Important Operations - Installation
4. Retractor fixing bolt
Bolt torque N
m (kgf
m/lb
ft)
40 (4.1 / 30)
3. Upper anchor bolt
Bolt torque N
m (kgf
m/lb
ft)
40 (4.1 / 30)
2. Lower anchor bolt
Bolt torque N
m (kgf
m/lb
ft)
40 (4.1 / 30)

10-86 CAB
REMOVAL AND INSTALLATION
(REAR SEAT BELT BACKLE)

RTW3A0SF000201

Removal Steps

1. Cover
2. Bolt
3. Rear seat belt buckle

Installation Steps
3. Rear seat belt buckle

2. Bolt
1. Cover



Important Operation - Removal
1. Cover


Refer to Jump Seat (Extend Cab) in this section.





Important Operation - Installation
2. Bolt: Jump Seat Assembly/Rear Seat Belt Buckle to
Floor Panel
Torque N 
m (kgf 
m/lb 
ft)
40 (4.1 / 30)

CAB 10-87
FRONT WHEEL EXTENTION
REMOVAL AND INSTALLATION




Removal Steps
1. Screw

2. Front wheel extension

Installation Steps
2. Front wheel extension
1. Screw






Important Operation - Removal
2. Front Wheel Extension
pull out the 5 clip positions

10-88 CAB
REAR WHEEL EXTENTION
REMOVAL AND INSTALLATION


RTW4A0MF000501

Removal Steps
1. Screw

2. Rear wheel extension

Installation Steps
2. Rear wheel extension
1. Screw






Important Operation - Removal
2. Rear Wheel Extension
Pull out the 6 clip positions (Extend cab)

Pull out the 5 clip positions (Crew cab)

CAB 10-89
TAIL GATE ASSEMBLY
REMOVAL AND INSTALLATION




CENTER PULL HANDLE MODEL
Removal Steps
1. Hole cover plate

2. Outside handle assembly
3. Tail gate lock assembly
4. Tail gate link

5. Tail gate
6. Tail gate hinge
7. Tail gate lock striker


Installation Steps


7. Tail gate lock striker

6. Tail gate hinge

5. Tail gate
4. Tail gate link

3. Tail gate lock assembly

2. Outside handle assembly
1. Hole cover plate

10-90 CAB



Important Operations - Removal
2. Outside Handle Assembly


Disconnect the lock link and remove the 2 fixing bolts.
5. Tail Gate
1) Removing the tailgate assembly may require two people.
2) Remove the tailgate hinge fixing bolts.



Important Operations - Installation
7. Tail Gate Lock Striker


Tighten the lock striker fixing bolts to the specified
torque.
Torque Nm(kgfm/lbft)
15 (1.5 / 11)
















6. Tail Gate Hinge


Tighten the hinge fixing bolts to the specified torque.
C: Bolt
Torque Nm(kgfm/lbft)
40 (4.1 / 30)
5. Tail Gate
1) A: Bolts
Torque N
m(kgf
m/lb
in)
13 (1.3 / 113)
2) B: Bolt
Torque N
m(kgf
m/lb
in)
25 (2.5 / 18)
3) Check the tailgate and rear body.
a. Clearance: 5.0 mm (0.20 in.)
b. Height (Step): Flush
c. Height (Step): Flush
3. Tail Gate Lock Assembly


Tighten the lock assembly fixing bolts to the specified
torque.
Torque N
m(kgf
m/lb
ft)
15 (1.5 / 11)
2. Outside Handle Assembly


Tighten the outside handle assembly fixing bolts to the
specified torque and if remove the key cylinder (i
f
equipped) tighten it to the specified torque.
Torque N
m(kgf
m/lb
in)
9 (0.9 / 78)

No. TFCAB-WE-0431