window ISUZU TFS SERIES 1997 Workshop Manual

FRONT WHEEL DRIVE 4C1-21
18.Ball
Bring the ball guide of the cage into alignment with the
projected portion of the ring on the ball retainer, then turn the
cage ½ pitch. Align the track on the ball retainer with the
window in the cage and install the six balls into position.
19.BJ Shaft Assembly
Apply specified grease to the half of the space of the DOJ case
(Approx. 50g (1.8 oz)).
20.Circlip
Install the circlip so that open ends are positioned away from
the ball groove.
21.Bellows
(1) Before installation, insert the appropriate amount of
specified grease into the DOJ case.
(2) Adjust the air pressure within the bellows by inserting a
screwdriver or equivalent, so that it equals atmospheric
pressure.
22.Band
After installation, check that the bellows is free from distortion.

CAB 10-1
SECTION 10
CAB
TABLE OF CONTENTS
PAGE
Servicing<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011[<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011001100110011[........ 10- 2
Windshield and Back Light Glasses ................................................................................ 10- 3
Sliding Rear Window Assembly ....................................................................................... 10- 8
Doors .................................................................................................................................. 10- 12
Instrument Panel...............................................<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011001100110011[.. 10- 26
Console Box ....................................................................................................................... 10- 31
Head Lining ........................................................................................................................ 10- 33
Quarter Glass (Space Cab) ............................................................................................... 10- 36
Front Seat ........................................................................................................................... 10- 37
Front and Rear Seat Belt ................................................................................................... 10-39
<002d005800500053000300360048004400570011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011001100110011[<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011001100110011[...... 10- 40
Jump Seat Belt .................................................<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011001100110011[... 10- 41
INDEX

CAB 10-5
Important Operation - Removal
6. Windshield Glass
Remove the windshield glass, carefully following the steps
listed below :
1) Use a knife to cut through part of the adhesive caulking
material.
2) Secure one end of a piece of steel piano wire (0.02 inches
in diameter) to a piece of wood that can serve as a handle.
3) Use a pair of needle nose pliers to insert the other end of
the piano wire through the adhesive caulking material at the
edge of the windshield glass.
4) Secure the other end of the piano wire to another piece of
wood.
5) W ith the aid of an assistant, carefully move the piano wire
with a sawing motion to cut through the adhesive caulking
material around the entire circumferance of the windshield
glass.
6) Lift the windshield from the body.
7) Clean any remaining adhesive caulking material from the
area of the body which holds the windshield.
8) Use a soft rag and unleaded gasoline to wipe off any
adhesive remaining on the windshield glass.
Important Operations - Installation
7. Engine Hood Rear Seal
Install the engine hood rear seal as shown in the illustration.
1 : Seal
2 : Clip
3 : Rear (windshield glass side)
4 : Front
6. Windshield Glass
1) Clean the windshield glass bonding surface.
2) Use a soft rag and unleaded gasoline to wipe off any
adhesive remaining on the body.
3) Mount the body window glass as shown in the illustration.
Attach spacers at seven (7) locations.

10-6 CAB
4) Apply primer 1 #435-95 or equivalent to the body side
bonding surface. The primer should extend 25 mm (1 in.).
Apply primer #435-40 or equivalent to the windshield glass
side bonding surface.
The primer should extend 15 mm (0.6 in.) from end of the
glass.
Apply the window glass sealing adhesive 2.
If you are using an air gun, air pressure should be maintained
at 147 - 294 kpa.
Note :
Open time (1 min. or more) should be set after application
of the primer.
Bonding shall be done within 5 minutes after the sealer
has been applied.
Adjust the setting of the windshield glass with suction discs.
The center of the windshield glass should be in alignment with
the center of the windshield glass opening.
The clearance between body and upper moulding should be
within 0.5 mm (A).
Both of the clearance for RH and LH should be same. (6 mm
2 mm)
Note:
It is a good idea to perform the windshield installation
procedure from beginning to end without pausing. If you
allow time to elapse between steps, excessive amounts of
adhesive may be extruded from around the windshield.

10-8 CAB
SLIDING REAR WINDOW ASSEMBLY
DISASSEMBLY
Disassembly Steps
1. Weather strip
2. Packing ; rear window
3. Screw; binding
4. Frame ; rear window
5. Stopper
6. Rear window ; slide
7. Lock assembly with catchback window
8. Glass run
9. Glass ; rear window corner
10. Weather strip ; rear window corner

CAB 10-9
Important Operation - Removal
1. Weather Strip
Remove the weather strip with a knife.
2. Packing ; Rear Window
With a screwdriver or similar tool, remove the window stop.
4. Frame ; Rear Window
Place the window channel in a vertical position and remove the
frame rear by pulling on one end of it with your hand.
6. Rear Window ; Slide
With the window channel held in a vertical position, remove the
rear window ; slide.
9. Glass ; Rear Window Corner
Stand the window channel up and remove the glass ; rear
window corner.

10-10 CAB
REASSEMBLY
Riassembly Steps
1. Weather strip ; rear window corner
2. Glass ; rear window corner
3. Glass run
4. Frame ; rear window
5. Screw; binding
6. Rear window ; slide
7. Stopper
8. Packing ; rear window
9. Lock assembly with catchback window
10. Weather strip

CAB 10-11
Important Operation - Installation
1. Weather Strip ; Rear Window Corner
Using Semedain #560 (or equivalent) adhesive, glue the
weather strip to the complete circumference of the frame,
paying close attention to the corner areas.
2. Glass ; Rear Window Corner
Apply soap and water to the rim as a lubricant.
Place the channel in a vertical position. With your hand, apply
pressure to expand the channel. Insert the window glass in the
center of the channel.
3. Glass Run
Apply Semedain #560 (or equivalent) adhesive to the entire
length of both the upper window glass and the weather strip.
Apply adhesive to both sides of the extreme ends of the lower
portion for a distance of about 50 mm.
There should be no gap between the weather strip rear window
glass channel and the channel.
6. Rear Window ; Slide
Hold the window vertically. Apply an upward pressure to the
channel and insert the rear window slide.
8. Packing ; Rear Window
Apply a fast setting adhesive agent to both sides of the window
atop and insert it into the channel.

CAB 10-15
DISASSEMBLY
(Front Door)
87 910
11 6
Disassembly Steps
1. Power window switch/Windows regulator
handle
2. Bezel
3. Speaker grill
4. Speaker assembly
5. Door pull case
6. Door mirror cover/Tweeter
7. Door trim pad
8. Door pocket
9. Power window box
10. Inner waste seal
11. Outer waste seal
12. Door mirror assembly
13. Door mirror bracket
14. Bracket
15. Speaker box
16. Water-proof sheet
17. Window glass
18. Window regulator/Power window motor
19. Glass run
20. Glass run rear channel
21. Inside lever
22. Door lock assembly/Door lock actuator
23. Glass run front channel
24. Door lock cylinder
25. Outside handle

10-16 CAB
Important Operations
1. Power Window Switch/Window Regulator Handle
Prise out the power window switch and remove the
connectors.
To remove the regulator handle, remove the clip at the
root of the handle by using wire.
2. Bezel
Remove the screw while pulling the inside lever toward
you.
3. Speaker Grill
Pull out the clips.
4. Speaker Assembly
Remove 4 screws and disconnect the speaker harness
connector.
5. Door Pull Case
Remove the screw at the bottom of the case.