service JAGUAR X308 1998 2.G Owner's Manual

P a
rts List
The supply and return pipes are secured to the hydraulic control valve housing by a latch-plate having a single fixing screw.
The latch-plate is captive to the supply pipe. Each pipe has an O-ri ng which is a serviceable item.
In-Line Quick-Fit Connector

Parts List

Ite
m
Par
t
Number
De
scr
iption
1—Return
pipe (RH drive)
2—Supply pipe (RH
drive)
3—Latc
h-plate
4—Latch-
plate securing screw
It
e
m
Par
t
Number
De
scr
iption
1—Qu
ic
k-fit connector
2—Return
pipe

Latch
-Plate Location

m
ember. The quick-fit connector O-rings are not serviceable.
Special tool JD 182 is required to disconnect the quick-fit connector.
Hydraulic System


P
arts List
Hydraulic System

Op
erating Principle
The rot
ary motion of the steering wheel is converted, via the st
eering rack pinion, to the lateral motion of the rack. Steering
assistance is provided by pressurized fluid being directed against a piston operating within the rack cylinder. Rack
movement is achieved by diffe rential pressures being applied on either si de of the rack piston, caused by unequal
restrictions within the hydraulic control valve.
The main components of the hydraulic control valve are the rota ry distributor, control sleeve and hydraulic reaction piston.
It
em
Par
t Number
De
scription
1—F

luid reservoir
2—Pum

p
3—Pressure and fl

ow limiting valve
4—Supply line
5—R

eturn line
6—Steeri

ng rack
7—Pin

ion
8—O

perating cylinder and piston
9—Hydrau

lic control valve
10—Hydraulic reaction

piston
11—Control

sleeve
12—R

otary distributor
13—F

luid cooler


A
quick-fit connector with double O-ring se
als is incorporated in the return line and is clipped to the right-hand chassis side

The driver air bag is moun
ted below the horn operat
ing pad area, adjacent to the steering wheel hub.
For air bag safety and service information, refer to Section 501
-20A Safety Belt
System
Sectio
n
501
-2
0B Supplemental
Re

straint System
.
Upper Steering Column


Motorized Upper Colu
mn Assembly

The motorized upper steering column:
Is adjustable for both til
t and reach.
Has a col

umn adjustment switch installed on
the left-hand side of the lower cowl.
W
ill automatically move to the uppermost tilt and innermost reach position, when the automatic driver entry and exit

function is selected.
Has an instrument li
ghti
ng dimmer switch installed on the left-hand side of the lower cowl.
The steering column adjustment switch:
Controls steeri
ng column reach by
movement of the switch towards an d away from the steering wheel.
Controls steeri
ng column tilt by mo
vement of the switch up and down.
Has two
rotary positions, AUTO and OFF, for selecting the
automatic entry and exit steering column tilt function.
It
em
Par
t Number
De
scription
1-Upper

cowl

2-Lower cowl
3-Ste
ering column adjustment switch
4-Di

mmer switch

The te
lescopic slider provides driver crash
protection by retracting automatically in the event of an accident; it is clamped in
position to a preset torque.
The motorized upper steering column has the following serviceable parts:
Igniti
on switch assembly.
Igni
ti
on key interlock solenoid.
Ti
lt
motor assembly.
Reach motor assembly.
Manu al Upper Column Assembly


Ite
m
Par
t
Number
De
scr
iption
1-L
o
wer mounting bracket
2-Crash tube
3-Harnes
s c
onnector bracket
4-Tilt motor

5-Reach m
otor
6-Upper
moun
ting bracket
7-Ignition switc
h
(hidden)
8-Igni
ti
on key interlock solenoid
9-S
t
eering wheel mounting shaft
It
e
m
Par
t
Number
De
scr
iption
1-Upper
cowl
2-Lower cowl
3-Colu
mn tilt adjustment lever

4-Col
u
mn reach adjustment lever
5-Di
mm
er switch
Motorized Upper Co
lumn Components

Is adjustable for both til
t and reach.
Has ca

ble operated reach adjustment, using a rack an
d wedge, with approximately 16 latched positions.
Has si
x latched tilt positions steppe
d at approximately 3° intervals.
Has an u
nlatched top tilt position, allowing the column to be
pulled down to engage the first detent without using the
tilt lever.
Has an instrument li
ghti
ng dimmer switch installed on the left-hand side of the lower cowl.
Manual Upper Column Components

The telescopic slider provides driver crash protection by retracting automatically in the event of an accident; it is clamped in
position to a preset torque.
The manual upper steering column has the following serviceable parts:
Igni
tion switch assembly.
Igni

tion key interlock solenoid.
Bowden

cable and lever assembly.
It
em
Par
t Number
De
scription
1-L

ower mounting bracket
2-Crash tube
3-Harnes

s connector bracket
4-Upper

mounting bracket
5-Ignition switc

h (hidden)
6-Igni

tion key interlock solenoid
7-S

teering wheel mounting shaft


The manu
al upper
steering column:

diverter val
ve (if fitted) and oil filter.
Main
bearings
which are grooved in the upper positions and plain in
the lower positions. They are manufactured from
aluminium / tin material.
A c
rankshaft with under
cuts and rolled fillets for extra strength.
Fracture
-split connecting rods in sintered-forged steel.
Brackets
bolted to the front of
the cylinder
block are used to mo unt all accessories.
A sin
gle, seven ribbed vee belt
drives the accessories.
An au
tomatic belt tensioner for the front accessory drive,
incorporating a wear indicator.
An advanced en
gine management system inco
rporating electronic throttle control.
The un
it meets the requirements of the CARB OBDII USA legislation.
Ancillary Systems
The an
ci
llary systems, driven by the engine, each have a
detailed Description and Operation along with Diagnostic
Procedures, and Removal and Installation instructions ; refer to the following sections of this manual:
Power Steeri
ng Pump - Section 211-02
Ai
r Conditioning Compressor - Sectio
n 412-03
Engine
C
ooling Pump - Section 303-03
Generator
- Sectio
n 414-02
The drive belt, idler pulley and automatic tensioner are described in Section 303-05.
The engine starting system is described in Section 303-06.
En
gine Management and Emission Control System
Engine Control Modu
le (ECM)
Engine
management and exhaust emissions are controlled by the ECM, which has the
following main functions:
Fu
el injection
Idle
s
peed
Ignition Ev

aporative loss system
Engine
cooling fans Clim
ate control compressor clutch demand
The microprocessor within the ECM receiv es signals from various sensors and other modules and uses a pre-determined
program to compute engine management functions.
Adaptive functions are incorporated in the ECM to cater for co ntinuous adjustments to its computations to suit prevailing
conditions. Because the system also controls emissions to suit all modes, neither CO levels nor idle speed require service
attention or adjustment, except if an error should occur.
On Board Diagnostics are controlled by the ECM with the continuous monitoring of incoming signals and the subsequent
verification against what the module expects to 'see'. Should a si gnal be incorrect or missing, the ECM will substitute a fixed
value to provide the 'limp home mode' and alert the driver of the problem. Fixed values may be adopted for:
Transmission oil
temperature
Mechanica
l
guar
d position
Throttle blade angle Camshaft position

Inta
k
e air temperature
Diagnostic trouble codes (DTC), including OBD II codes, are stored in the ECM memo ry and can be read by an appropriate
retrieval tool.
Should either the ECM or TCM fa il, ensure that the control housing cooling fan is operating correctly. Failure of the cooling
fan MUST be rectified before renewing a control module and details of a fa n failure should accompany a returned control
module.

Pin
point test B: P1393 (P1398) VVT solenoid circuit high input
W
ith EM014 disconnected, measure the resistance
between EM014/009 and ground EM016L
1
I
s the resistance < 0.5 OHM?
Yes Reconnect EM014, EM015, PI031 or (PI032)
GO to A6
No Inspect harness / connector EM014, ground stud and
splice EMS37 for corrosion, damage, bent or pushed back
pins and repair as required. Test the system for normal
operation.
A6
: END
Perform

appropriate service drive cycle and check for the
presence of DTC.
1
Has
the fault code cleared?
Yes STOP
No Contact Jaguar Service
P
INPOINT TEST B : P1393 (P1398) VVT SOLENOID CIRCUIT HIGH INPUT
•
NOTE: References in brac
kets are for Bank B (2)
T
EST CONDITIONS
D
ETAILS/RESULTS/ACTIONS
B1

: RETRIEVE DTCS
•

NOTE: Battery and or ECM disconnection prior to scanning wi
ll erase all data, ensure that the correct DTC is present.

Pinpoint test C: P1396
VVT solenoid malfunction
W
i
th EM015, EM014 PI031 and PI032 disconnected,
measure the insulation resistance between EM015/009
and EM015/008
1
I s
the resistance > 10 MOHM?
Yes Reconnect all connectors
GO to B7
No Inspect EM015 and PI031 (PI032) for corrosion, bent /
pushed back pins or locate and repair the harness /
connector PI001/016 (PI001/027). Test the system for
normal operation.
B7: EN
D
Perform
a
ppropriate service drive cycle and check for the
presence of DTC
1
Has th
e fault code cleared?
Yes STOP
No Contact Jaguar Service
PINPOINT TES
T C : P1396 VVT SOLENOID MALFUNCTION
T
E
ST CONDITIONS
D
E
TAILS/RESULTS/ACTIONS
C1
: RETRIEVE DTC
S
•
NOTE
: Battery and or ECM disconnection prior to scanning wi
ll erase all data, ensure that the correct DTC is present.

W
ith EM014 disconnected, measure the resistance
between EM014/009 and ground EM016L
1
I
s the resistance < 0.5 OHM?
Yes Reconnect EM014, EM015, PI031 or (PI032)
GO to C10
No Inspect harness / connector EM014, ground stud and
splice EMS037 for corrosion, damage, bent or pushed
back pins and repair as required. Test the system for
normal operation.
C9
: CHECK MECHANICAL CONDITION
R

emove the VVT(s) and ensure
that there is no foreign
matter blocking the oil passageway
1
OK
?
Yes GO to C10
No Rectify as required
C
10: END
Perform

appropriate service drive cycle and check for the
presence of DTC.
1
Has
the fault code cleared?
Yes STOP
No Contact Jaguar Service

En
gine - Valve Clea
rance Adjustment
Gene
ral Procedures
S
p
ecial Tool(s)

Tappet adjustment
3
03-
540

Ai
r gun, fan nozzl
e
303-590
1. Open the engine compartment and fit paintwork protection
sheets. Open to the service position.
2. Carefully remove both engine covers, taking care not to
damage the plasti c fixings or the rubber inserts.

3. Disc
onnect the batt
ery ground cable.
Re
move the battery cover.
4. Remove the cam cover from the 'A' bank and the 'B' bank;
including the purge valve, the on-plug ignition coils and the air
intake tube / air flow meter / air cleaner cover assembly. Refer
to Operations 12.29.43 and 12.29.44.
5. Check, and note the valve cleara nces, as described earlier in
this section.
6. Use a rag to wipe up as much oil as possible from the tappet
wells.
7. Valve adjustment involves considerable repetition. A SUMMARY
OF THE PROCEDURE follows:
1. Fit the adjusting tool base plate to one cylinder head.
2. Rotate the crankshaft to position four valves ready for
adjustment.
3. Use the attachment part of the special tool to adjust two valve clearances. Transfer the attachment and
adjust the other two valve clearances.
4. Remove the attachment pa rt from the adjusting tool
base plate.