PCM JEEP LIBERTY 2002 KJ / 1.G Workshop Manual

Page 218 of 1803

The cooling system also provides a means of heat-
ing the passenger compartment and cooling the auto-
matic transmission fluid (if equipped). The cooling
system is pressurized and uses a centrifugal water
pump to circulate coolant throughout the system.
OPERATION - HOSE CLAMPS
The spring type hose clamp applies constant ten-
sion on a hose connection. To remove a spring type
hose clamp, only use constant tension clamp pliers
designed to compress the hose clamp.
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - ON-BOARD
DIAGNOSTICS (OBD)
COOLING SYSTEM RELATED DIAGNOSTICS
The powertrain control module (PCM) has been
programmed to monitor certain cooling system com-
ponents:
²If the engine has remained cool for too long a
period, such as with a stuck open thermostat, a Diag-
nostic Trouble Code (DTC) can be set.
²If an open or shorted condition has developed in
the relay circuit controlling the electric radiator fan,
a Diagnostic Trouble Code (DTC) can be set.
If the problem is sensed in a monitored circuit
often enough to indicated an actual problem, a DTC
is stored. The DTC will be stored in the PCM mem-
ory for eventual display to the service technician.
(Refer to 25 - EMISSIONS CONTROL - DESCRIP-
TION).
ACCESSING DIAGNOSTIC TROUBLE CODES
To read DTC's and to obtain cooling system data,
(Refer to 25 - EMISSIONS CONTROL - DESCRIP-
TION).
ERASING TROUBLE CODES
After the problem has been repaired, use the DRB
scan tool to erase a DTC. Refer to the appropriate
Powertrain Diagnostic Procedures service informa-
tion for operation of the DRB scan tool.
DIAGNOSIS AND TESTING - PRELIMINARY
CHECKS
ENGINE COOLING SYSTEM OVERHEATING
Establish what driving conditions caused the com-
plaint. Abnormal loads on the cooling system such as
the following may be the cause:
²PROLONGED IDLE
²VERY HIGH AMBIENT TEMPERATURE
²SLIGHT TAIL WIND AT IDLE
²SLOW TRAFFIC
²TRAFFIC JAMS
²HIGH SPEED
²STEEP GRADES
Driving techniques that avoid overheating are:
²Idle with A/C off when temperature gauge is at
end of normal range.
(1) TRAILER TOWING:
Consult Trailer Towing section of owners manual.
Do not exceed limits.
(2) RECENT SERVICE OR ACCIDENT REPAIR:
Determine if any recent service has been per-
formed on vehicle that may effect cooling system.
This may be:
²Engine adjustments (incorrect timing)
²Slipping engine accessory drive belt(s)
²Brakes (possibly dragging)
²Changed parts. Incorrect water pump, or pump
rotating in wrong direction due to belt not correctly
routed
²Reconditioned radiator or cooling system refill-
ing (possibly under filled or air trapped in system).
NOTE: If investigation reveals none of the previous
items as a cause for an engine overheating com-
plaint, refer to following Cooling System Diagnosis
charts.
These charts are to be used as a quick-reference
only. Refer to the group text for information.
Fig. 2 Spring Clamp Size Location
1 - SPRING CLAMP SIZE LOCATION
KJCOOLING 7 - 3
COOLING (Continued)

Page 235 of 1803

The ECT sensor is a two-wire Negative Thermal
Coefficient (NTC) sensor. Meaning, as engine coolant
temperature increases, resistance (voltage) in the
sensor decreases. As temperature decreases, resis-
tance (voltage) in the sensor increases.
OPERATION
At key-on, the Powertrain Control Module (PCM)
sends out a regulated 5 volt signal to the ECT sensor.
The PCM then monitors the signal as it passes
through the ECT sensor to the sensor ground (sensor
return).
When the engine is cold, the PCM will operate in
Open Loop cycle. It will demand slightly richer air-
fuel mixtures and higher idle speeds. This is done
until normal operating temperatures are reached.
The PCM uses inputs from the ECT sensor for the
following calculations:
²for engine coolant temperature gauge operation
through CCD or PCI (J1850) communications
²Injector pulse-width
²Spark-advance curves
²ASD relay shut-down times
²Idle Air Control (IAC) motor key-on steps
²Pulse-width prime-shot during cranking
²O2 sensor closed loop times
²Purge solenoid on/off times
²EGR solenoid on/off times (if equipped)
²Leak Detection Pump operation (if equipped)
²Radiator fan relay on/off times (if equipped)
²Target idle speed
REMOVAL
2.4L
The Engine Coolant Temperature (ECT) sensor is
installed into a water jacket at left front of cylinder
head (Fig. 1).
WARNING: HOT, PRESSURIZED COOLANT CAN
CAUSE INJURY BY SCALDING. COOLING SYSTEM
MUST BE PARTIALLY DRAINED BEFORE REMOV-
ING THE COOLANT TEMPERATURE SENSOR.
(1) Partially drain cooling system.
(2) Disconnect electrical connector from sensor.
(3) Remove sensor from cylinder head.
3.7L
The Engine Coolant Temperature (ECT) sensor is
installed into a water jacket at front of intake mani-
fold near rear of generator (Fig. 2).
WARNING: HOT, PRESSURIZED COOLANT CAN
CAUSE INJURY BY SCALDING. COOLING SYSTEM
MUST BE PARTIALLY DRAINED BEFORE REMOV-
ING THE COOLANT TEMPERATURE SENSOR.(1) Partially drain cooling system.
(2) Disconnect electrical connector from sensor.
(3) Remove sensor from intake manifold.
Fig. 1 ECT AND UPPER TIMING BELT COVER/
BOLTS-2.4L
1 - UPPER TIMING BELT COVER
2 - ELECTRICAL CONNECTOR (ECT)
3 - MOUNTING BOLTS (3)
Fig. 2 MAP SENSOR / ECT SENSOR - 3.7L
1 - MOUNTING SCREWS
2 - MAP SENSOR
3 - ECT SENSOR
7 - 20 ENGINEKJ
ENGINE COOLANT TEMPERATURE SENSOR (Continued)

Page 236 of 1803

INSTALLATION
(1) Apply thread sealant to sensor threads.
(2) Install sensor to engine.
(3) Tighten sensor to 11 N´m (8 ft. lbs.) torque.
(4) Replace any lost engine coolant.
ENGINE COOLANT
THERMOSTAT
DESCRIPTION - 3.7L ENGINE
CAUTION: Do not operate an engine without a ther-
mostat, except for servicing or testing.
A pellet-type thermostat controls the operating
temperature of the engine by controlling the amount
of coolant flow to the radiator. On all engines the
thermostat is closed below 195ÉF (90ÉC). Above this
temperature, coolant is allowed to flow to the radia-
tor. This provides quick engine warm up and overall
temperature control. On the 3.7L engine the thermo-
stat is designed to block the flow of the coolant
bypass journal by 50% instead of completely blocking
the flow. This design controls coolant temperature
more accurately (Fig. 3).
The same thermostat is used for winter and sum-
mer seasons. An engine should not be operated with-
out a thermostat, except for servicing or testing.
Operating without a thermostat causes other prob-
lems. These are: longer engine warmup time, unreli-
able warmup performance, increased exhaust
emissions and crankcase condensation. This conden-
sation can result in sludge formation.
OPERATION
The wax pellet is located in a sealed container at
the spring end of the thermostat. When heated, the
pellet expands, overcoming closing spring tension
and water pump pressure to force the valve to open.
DIAGNOSIS AND TESTING - THERMOSTAT
ON-BOARD DIAGNOSTICS
All models are equipped with On-Board Diagnos-
tics for certain cooling system components.If the pow-
ertrain control module (PCM) detects low engine
coolant temperature, it will record a Diagnostic Trou-
ble Code (DTC). For other DTC numbers, (Refer to 25
- EMISSIONS CONTROL - DESCRIPTION).
The DTC can also be accessed through the DRB
scan tool.
REMOVAL - 3.7L ENGINE
WARNING: DO NOT LOOSEN RADIATOR DRAIN-
COCK WITH SYSTEM HOT AND PRESSURIZED.
SERIOUS BURNS FROM COOLANT CAN OCCUR.
Do not waste reusable coolant. If solution is clean,
drain coolant into a clean container for reuse.
If thermostat is being replaced, be sure that
replacement is specified thermostat for vehicle model
and engine type.
(1) Disconnect negative battery cable at battery.
(2) Drain cooling system (Refer to 7 - COOLING -
STANDARD PROCEDURE).
(3) Raise vehicle on hoist.
(4) Remove splash shield.
(5) Remove lower radiator hose clamp and lower
radiator hose at thermostat housing.
(6) Remove thermostat housing mounting bolts,
thermostat housing and thermostat (Fig. 4).
Fig. 3 Thermostat
1 - FROM HEATER
2 - FROM RADIATOR
3 - TO WATER PUMP
4 - ENGINE BYPASS
5 - THERMOSTAT
KJENGINE 7 - 21
ENGINE COOLANT TEMPERATURE SENSOR (Continued)

Page 241 of 1803

RADIATOR FAN - ELECTRIC
DESCRIPTION
The fan (Fig. 12) is electrically controlled by the
powertrain control module (PCM) through the fan
control relay. This relay is located on the left wheel
house in the engine compartment.
OPERATION
The electric radiator cooling fan is controlled by
the Powertrain Control Module (PCM) through the
radiator cooling fan relay. The PCM regulates fan
operation based on input from the engine coolant
temperature sensor, battery temperature sensor,air
conditioning select switch and vehicle speed.
The fan is not energized during engine cranking
regardless of the electrical input from the tempera-
ture sensors and ,air conditioning switch. However, if
engine operation conditions warrant fan engagement,
the fan will run once engine starts.
On vehicles NOT equipped with AC:The relay
is energized when the coolant temperature is above
80É C (176É F), or battery temperature sensor above ±
12É C (10É F). It will then de-energize when coolant
temperature drops below 82É C (180É F), or batter
temperature sensor below ± 9É C ( 16É F).
Vehicles Equipped with AC:In addition to using
coolant temperature and battery temperature sensorto control cooling fan operation, the cooling fan will
also be engaged when the ,air conditioning system is
activated. The relay is also energized when, air con-
ditioning is selected and coolant temperature is
above 95É C ( 203É F), or , air conditioning is selected
and battery temperature sensor is above 41É C (106É
F). It will then de-energize when , air conditioning is
selected and coolant temperature is below 92É C
(198É F), or , air conditioning is selected and battery
temperature is below 38É C (100É F).
REMOVAL
If the fan blade is bent, warped, cracked or dam-
aged in any way, it must be replacedonlywith a
replacement fan blade.Do not attempt to repair a
damaged fan blade.
NOTE: For 3.7L Heavy Duty/Max Cool/Trailer Tow
cooling package, the vicous fan cannot be removed
seperate from the shroud. Both fan and shroud
must be removed together.
(1) Disconnect battery negative cable.
(2) Using special tool 6958 spanner wrench and
8346 adapters, remove the vicous fan from the water
pump (Fig. 13).
(3) Gently lay fan into shroud.
(4) Disconnect the electrical connector for the elec-
tric fan, then disconnect connector from shroud.
Fig. 12 Radiator Cooling Fan - Typical
1 - RADIATOR
2 - ELECTRIC COOLING FAN CONNECTOR
3 - FAN SHROUD
4 - ELECTRIC COOLING FAN
Fig. 13 Viscous Fan and Fan Drive 3.7L
1 - SPECIAL TOOL 6958 SPANNER WRENCH WITH ADAPTER
PINS 8346
2-FAN
7 - 26 ENGINEKJ

Page 249 of 1803

OPERATION
OPERATION - COOLING SYSTEM
The cooling system regulates engine operating tem-
perature. It allows the engine to reach normal oper-
ating temperature as quickly as possible. It also
maintains normal operating temperature and pre-
vents overheating.
The cooling system also provides a means of heat-
ing the passenger compartment and cooling the auto-
matic transmission fluid (if equipped). The cooling
system is pressurized and uses a centrifugal water
pump to circulate coolant throughout the system.
OPERATION - HOSE CLAMPS
The spring type hose clamp applies constant ten-
sion on a hose connection. To remove a spring type
hose clamp, only use constant tension clamp pliers
designed to compress the hose clamp.
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - ON-BOARD
DIAGNOSTICS (OBD)
COOLING SYSTEM RELATED DIAGNOSTICS
The powertrain control module (PCM) has been
programmed to monitor certain cooling system com-
ponents:
²If the engine has remained cool for too long a
period, such as with a stuck open thermostat, a Diag-
nostic Trouble Code (DTC) can be set.
²If an open or shorted condition has developed in
the relay circuit controlling the electric radiator fan,
a Diagnostic Trouble Code (DTC) can be set.
If the problem is sensed in a monitored circuit
often enough to indicated an actual problem, a DTC
is stored. The DTC will be stored in the PCM mem-
ory for eventual display to the service technician.
(Refer to 25 - EMISSIONS CONTROL - DESCRIP-
TION).
ACCESSING DIAGNOSTIC TROUBLE CODES
To read DTC's and to obtain cooling system data,
(Refer to 25 - EMISSIONS CONTROL - DESCRIP-
TION).
ERASING TROUBLE CODES
After the problem has been repaired, use the DRB
scan tool to erase a DTC. Refer to the appropriate
Powertrain Diagnostic Procedures service informa-
tion for operation of the DRB scan tool.
DIAGNOSIS AND TESTING - PRELIMINARY
CHECKS
ENGINE COOLING SYSTEM OVERHEATING
Establish what driving conditions caused the com-
plaint. Abnormal loads on the cooling system such as
the following may be the cause:
²PROLONGED IDLE
²VERY HIGH AMBIENT TEMPERATURE
²SLIGHT TAIL WIND AT IDLE
²SLOW TRAFFIC
²TRAFFIC JAMS
²HIGH SPEED
²STEEP GRADES
Driving techniques that avoid overheating are:
²Idle with A/C off when temperature gauge is at
end of normal range.
(1) TRAILER TOWING:
Consult Trailer Towing section of owners manual.
Do not exceed limits.
(2) RECENT SERVICE OR ACCIDENT REPAIR:
Determine if any recent service has been per-
formed on vehicle that may effect cooling system.
This may be:
²Engine adjustments (incorrect timing)
²Slipping engine accessory drive belt(s)
²Brakes (possibly dragging)
²Changed parts. Incorrect water pump, or pump
rotating in wrong direction due to belt not correctly
routed
²Reconditioned radiator or cooling system refill-
ing (possibly under filled or air trapped in system).
NOTE: If investigation reveals none of the previous
items as a cause for an engine overheating com-
plaint, refer to following Cooling System Diagnosis
charts.
These charts are to be used as a quick-reference
only. Refer to the group text for information.
DIAGNOSIS AND TESTING - COOLING SYSTEM
LEAKS
ULTRAVIOLET LIGHT METHOD
A leak detection additive is available through the
parts department that can be added to cooling sys-
tem. The additive is highly visible under ultraviolet
light (black light). Pour one ounce of additive into
cooling system. Place heater control unit in HEAT
position. Start and operate engine until radiator
upper hose is warm to touch. Aim the commercially
available black light tool at components to be
checked. If leaks are present, black light will cause
additive to glow a bright green color.
7s - 2 COOLING - 2.4LKJ
COOLING - 2.4L (Continued)

Page 268 of 1803

ENGINE COOLANT
TEMPERATURE SENSOR
DESCRIPTION
The Engine Coolant Temperature (ECT) sensor is
used to sense engine coolant temperature. The sensor
protrudes into an engine water jacket.
The ECT sensor is a two-wire Negative Thermal
Coefficient (NTC) sensor. Meaning, as engine coolant
temperature increases, resistance (voltage) in the
sensor decreases. As temperature decreases, resis-
tance (voltage) in the sensor increases.
OPERATION
At key-on, the Powertrain Control Module (PCM)
sends out a regulated 5 volt signal to the ECT sensor.
The PCM then monitors the signal as it passes
through the ECT sensor to the sensor ground (sensor
return).
When the engine is cold, the PCM will operate in
Open Loop cycle. It will demand slightly richer air-
fuel mixtures and higher idle speeds. This is done
until normal operating temperatures are reached.
The PCM uses inputs from the ECT sensor for the
following calculations:
²for engine coolant temperature gauge operation
through CCD or PCI (J1850) communications
²Injector pulse-width²Spark-advance curves
²ASD relay shut-down times
²Idle Air Control (IAC) motor key-on steps
²Pulse-width prime-shot during cranking
²O2 sensor closed loop times
²Purge solenoid on/off times
²EGR solenoid on/off times (if equipped)
²Leak Detection Pump operation (if equipped)
²Radiator fan relay on/off times (if equipped)
²Target idle speed
REMOVAL
2.4L
The Engine Coolant Temperature (ECT) sensor is
installed into a water jacket at left front of cylinder
head (Fig. 2).
WARNING: HOT, PRESSURIZED COOLANT CAN
CAUSE INJURY BY SCALDING. COOLING SYSTEM
MUST BE PARTIALLY DRAINED BEFORE REMOV-
ING THE COOLANT TEMPERATURE SENSOR.
(1) Partially drain cooling system.
(2) Disconnect electrical connector from sensor.
(3) Remove sensor from cylinder head.
3.7L
The Engine Coolant Temperature (ECT) sensor is
installed into a water jacket at front of intake mani-
fold near rear of generator (Fig. 3).
Fig. 1 ENGINE BLOCK HEATER 2.4L
1 - CORE HOLE
2 - BLOCK HEATER
3 - POWER CORD
Fig. 2 ECT AND UPPER TIMING BELT COVER/
BOLTS-2.4L
1 - UPPER TIMING BELT COVER
2 - ELECTRICAL CONNECTOR (ECT)
3 - MOUNTING BOLTS (3)
KJENGINE7s-21
ENGINE BLOCK HEATER - 2.4L (Continued)

Page 273 of 1803

RADIATOR FAN - ELECTRIC
DESCRIPTION
The fan (Fig. 11) is electrically controlled by the
powertrain control module (PCM) through the fan
control relay. This relay is located on the left wheel
house in the engine compartment.
OPERATION
The electric radiator cooling fan is controlled by
the Powertrain Control Module (PCM) through the
radiator cooling fan relay. The PCM regulates fan
operation based on input from the engine coolant
temperature sensor, battery temperature sensor,air
conditioning select switch and vehicle speed.
The fan is not energized during engine cranking
regardless of the electrical input from the tempera-
ture sensors and ,air conditioning switch. However, if
engine operation conditions warrant fan engagement,
the fan will run once engine starts.
On vehicles NOT equipped with AC:The relay
is energized when the coolant temperature is above
80É C (176É F), or battery temperature sensor above ±
12É C (10É F). It will then de-energize when coolant
temperature drops below 82É C (180É F), or batter
temperature sensor below ± 9É C ( 16É F).
Vehicles Equipped with AC:In addition to using
coolant temperature and battery temperature sensorto control cooling fan operation, the cooling fan will
also be engaged when the ,air conditioning system is
activated. The relay is also energized when, air con-
ditioning is selected and coolant temperature is
above 95É C ( 203É F), or , air conditioning is selected
and battery temperature sensor is above 41É C (106É
F). It will then de-energize when , air conditioning is
selected and coolant temperature is below 92É C
(198É F), or , air conditioning is selected and battery
temperature is below 38É C (100É F).
REMOVAL
If the fan blade is bent, warped, cracked or dam-
aged in any way, it must be replacedonlywith a
replacement fan blade.Do not attempt to repair a
damaged fan blade.
NOTE: For 3.7L Heavy Duty/Max Cool/Trailer Tow
cooling package, the viscous fan cannot be
removed seperate from the shroud. Both fan and
shroud must be removed together.
(1) Disconnect battery negative cable.
(2) Using special tool 6958 spanner wrench and
8346 adapters, remove the viscous fan from the
water pump (Fig. 12).
(3) Gently lay fan into shroud.
(4) Disconnect the electrical connector for the elec-
tric fan, then disconnect connector from shroud.
Fig. 11 Radiator Cooling Fan - Typical
1 - RADIATOR
2 - ELECTRIC COOLING FAN CONNECTOR
3 - FAN SHROUD
4 - ELECTRIC COOLING FAN
Fig. 12 Viscous Fan and Fan Drive 3.7L
1 - SPECIAL TOOL 6958 SPANNER WRENCH WITH ADAPTER
PINS 8346
2-FAN
7s - 26 ENGINEKJ

Page 295 of 1803

A chime warning system is standard factory-in-
stalled equipment on this model. The chime warning
system uses a single chime tone generator that is sol-
dered onto the electronic circuit board that is integral
to the ElectroMechanical Instrument Cluster (EMIC)
to provide an audible indication of various vehicle
conditions that may require the attention of the vehi-
cle operator or occupants (Fig. 1). The microproces-
sor-based EMIC utilizes electronic chime request
messages received from other electronic modules in
the vehicle over the Programmable Communications
Interface (PCI) data bus network along with hard
wired inputs to the cluster microprocessor to monitor
many sensors and switches throughout the vehicle.
In response to those inputs, the integrated circuitry
and internal programming of the EMIC allow it to
control audible outputs that are produced through its
on-board chime tone generator.
The EMIC circuitry and its chime tone generator
are capable of producing each of the four following
audible outputs:
²Fixed Duration Beep- A short, sharp, single
tactile ªbeep-likeº tone that is about 150 milliseconds
in duration.
²Single Chime Tone- A single ªbong-likeº chime
tone.
²Slow Rate Repetitive Chime- Repeated
chime tones that are issued at a slow rate of about
50 ªbong-likeº tones per minute.
²Fast Rate Repetitive Chime- Repeated chime
tones that are issued at a fast rate of about 180
ªbong-likeº tones per minute.
Hard wired circuitry connects the EMIC and the
various chime warning system switch and sensor
inputs to their electronic modules and to each other
through the electrical system of the vehicle. These
hard wired circuits are integral to numerous wire
harnesses, which are routed throughout the vehicle
and retained by many different methods. These cir-
cuits may be connected to each other, to the vehicle
electrical system and to the chime warning system
through the use of a combination of soldered splices,
splice block connectors, and many different types of
wire harness terminal connectors and insulators.
Refer to the appropriate wiring information. The wir-
ing information includes wiring diagrams, proper
wire and connector repair procedures, further details
on wire harness routing and retention, as well as
pin-out and location views for the various wire har-
ness connectors, splices and grounds.
The EMIC chime warning system circuitry and
integral chime tone generator cannot be adjusted or
repaired. If the EMIC or the chime tone generator
are damaged or faulty, the EMIC unit must be
replaced.OPERATION
The chime warning system is designed to provide
an audible output as an indication of various condi-
tions that may require the attention or awareness of
the vehicle operator or occupants. The chime warning
system components operate on battery current
received through a fused B(+) fuse in the Junction
Block (JB) on a non-switched fused B(+) circuit so
that the system may operate regardless of the igni-
tion switch position. However, the chime warning
system also monitors the ignition switch position so
that some chime features will only occur with igni-
tion switch in the On position, while others occur
regardless of the ignition switch position.
The chime warning system provides an audible
indication to the vehicle operator or occupants under
the following conditions:
²Airbag Indicator Warning- The ElectroMe-
chanical Instrument Cluster (EMIC) chime tone gen-
erator will generate one, short, ªbong-likeº chime
tone when the ignition switch is in the On position,
and an electronic message is received over the Pro-
grammable Communications Interface (PCI) data bus
from the Airbag Control Module (ACM) requesting
ªAirbagº indicator illumination. This warning will
only occur following completion of the ªAirbagº indi-
cator bulb test, and will only occur once during an
ignition cycle. The ACM uses internal programming,
hard wired inputs from the front Supplemental
Restraint System (SRS) components and, on vehicles
so equipped, electronic messages received over the
PCI data bus from each Side Impact Airbag Control
Module (SIACM) to determine the proper ªAirbagº
indicator messages to send to the EMIC.
²Anti-Lock Brake Indicator Warning- The
EMIC chime tone generator will generate one, short,
ªbong-likeº chime tone when the ignition switch is in
the On position, and an electronic message is
received over the PCI data bus from the Controller
Anti-lock Brake (CAB) requesting ªAntilock Brake
System (ABS)º indicator illumination. This warning
will only occur following completion of the ªABSº
indicator bulb test, and will only occur once during
an ignition cycle. The CAB uses internal program-
ming, hard wired inputs from the Antilock Brake
System (ABS) components, and electronic messages
received over the PCI data bus from the Powertrain
Control Module (PCM) to determine the proper
ªABSº indicator messages to send to the EMIC.
²Compass Mini-Trip Computer Reset- The
EMIC chime tone generator will generate one, short,
fixed duration ªbeep-likeº chime tone when the igni-
tion switch is in the On position, and an electronic
message is received over the PCI data bus from the
optional Compass Mini-Trip Computer (CMTC)
requesting that the CMTC elapsed time, average fuel
8B - 2 CHIME/BUZZERKJ
CHIME WARNING SYSTEM (Continued)

Page 296 of 1803

economy, and/or trip odometer data has been reset.
The CMTC uses internal programming, hard wired
inputs from the U.S./Metric and Reset switches, and
electronic messages received from the Body Control
Module (BCM) to determine the proper reset mes-
sages to send to the EMIC.
²Door Ajar Warning- The EMIC chime tone
generator will generate a single ªbong-likeº chime
tone when the ignition switch is in the On position,
and electronic messages are received over the PCI
data bus from the Body Control Module (BCM) indi-
cating that the status of any door ajar input has
changed from closed to not closed, and from the PCM
indicating that the vehicle is moving. The BCM uses
internal programming, and hard wired inputs from
the door ajar switches and the ignition switch to
determine the proper door ajar switch messages to
send to the EMIC. The PCM uses internal program-
ming and a hard wired vehicle speed pulse input
received from the BCM to determine the proper vehi-
cle distance messages to send to the EMIC.
²Electrical System Voltage Low or High
Warning- Each time the ignition switch is turned to
the On position, the EMIC chime tone generator will
generate a single ªbong-likeº chime tone the first
time an electronic message is received over the PCI
data bus from the PCM requesting ªChargingº indi-
cator illumination. This warning would indicate that
the monitored electrical system voltage is either too
low or too high. This warning will only occur once
during an ignition cycle. The PCM uses internal pro-
gramming and hard wired inputs from the electrical
and charging systems to determine the proper
ªChargingº indicator messages to send to the EMIC.
²Engine Coolant Temperature High Warning
- Each time the ignition switch is turned to the On
position, the EMIC chime tone generator will gener-
ate ªbong-likeº chime tones the first time an elec-
tronic message is received over the PCI data bus
from the PCM indicating that the engine coolant
temperature is too high. This chime will sound for
five consecutive single tones, unless an electronic
message is received from the PCM indicating that
the engine coolant temperature is not too high, or
unless the ignition switch is turned to the Off posi-
tion before the five single tones have completed. The
PCM uses internal programming and a hard wired
input from the engine coolant temperature sensor to
determine the proper engine coolant temperature
messages to send to the EMIC.
²Engine Oil Pressure Low Warning- Each
time the ignition switch is turned to the On position,
the EMIC chime tone generator will generate a sin-
gle ªbong-likeº chime tone the first time three
sequential sets of electronic messages are received
over the PCI data bus from the PCM indicating thatthe engine oil pressure is too low with the engine
running. The PCM uses internal programming and
hard wired inputs from the oil pressure sensor and
the crankshaft position sensor to determine the
proper oil pressure and engine speed messages to
send to the EMIC.
²Fasten Seat Belt Warning- Each time the
ignition switch is turned to the On position, the
EMIC chime tone generator will generate repetitive
ªbong-likeº chime tones at a slow rate the first time
an electronic message is received over the PCI data
bus from the ACM requesting ªSeatbeltº indicator
illumination. The ACM uses internal programming
and hard wired inputs from the driver side front seat
belt switch and the ignition switch to determine that
the driver side front seat belt is not fastened with
the ignition switch in the On position. These chimes
will continue to sound for a duration of about six sec-
onds each time the ignition switch is turned to the
On position, or until the driver side front seat belt is
fastened, whichever occurs first. This audible warn-
ing occurs independent of the visual warning pro-
vided by the EMIC ªSeatbeltº indicator.
²Gate Ajar Warning- The EMIC chime tone
generator will generate a single ªbong-likeº chime
tone when the ignition switch is in the On position,
and electronic messages are received over the PCI
data bus from the BCM indicating that the status of
the tailgate ajar input has changed from closed to
not closed, and from the PCM indicating that the
vehicle is moving. The BCM uses internal program-
ming, and hard wired inputs from the tailgate ajar
switch and the ignition switch to determine the
proper tailgate ajar switch messages to send to the
EMIC. The PCM uses internal programming and a
hard wired vehicle speed pulse input received from
the BCM to determine the proper vehicle distance
messages to send to the EMIC.
²Glass Ajar Warning- The EMIC chime tone
generator will generate a single ªbong-likeº chime
tone when the ignition switch is in the On position,
and electronic messages are received over the PCI
data bus from the BCM indicating that the status of
the rear flip-up glass ajar input has changed from
closed to not closed, and from the PCM indicating
that the vehicle is moving. The BCM uses internal
programming, and hard wired inputs from the flip-up
glass ajar switch and the ignition switch to deter-
mine the proper flip-up glass ajar switch messages to
send to the EMIC. The PCM uses internal program-
ming and a hard wired vehicle speed pulse input
received from the BCM to determine the proper vehi-
cle distance messages to send to the EMIC.
²Head/Park/Fog Lights-On Warning- The
EMIC chime tone generator will generate repetitive
ªbong-likeº chime tones at a fast rate when the igni-
KJCHIME/BUZZER 8B - 3
CHIME WARNING SYSTEM (Continued)

Page 297 of 1803

tion switch is in any position except On, and elec-
tronic messages are received over the PCI data bus
from the BCM indicating that the exterior lights are
On with the ignition switch in any position except
On, and the status of the driver side front door is not
closed. The BCM uses internal programming and
hard wired inputs from the left (lighting) control
stalk of the multi-function switch, the ignition
switch, and the driver side front door ajar switch to
determine the proper messages to send to the EMIC.
These chimes will continue to sound until the exte-
rior lighting is turned Off, until the ignition switch is
turned to the On position, or until the status of the
driver side front door ajar input changes from not
closed to closed, whichever occurs first.
²Key-In-Ignition Warning- The EMIC chime
tone generator will generate repetitive ªbong-likeº
chime tones at a fast rate when the ignition switch is
in any position except On, and electronic messages
are received over the PCI data bus from the BCM
indicating that the key is in the ignition lock cylinder
with the ignition switch in any position except On,
and the driver side front door is not closed. The BCM
internal programming and hard wired inputs from
the key-in ignition circuitry of the ignition switch,
the ignition switch, and the driver side front door
ajar switch to determine the proper messages to send
to the EMIC. These chimes will continue to sound
until the key is removed from the ignition lock cylin-
der, until the ignition switch is turned to the On
position, or until the status of the driver side front
door ajar input changes from not closed to closed,
whichever occurs first.
²Low Coolant Warning- On vehicles equipped
with a diesel engine, the EMIC chime tone generator
will generate a single ªbong-likeº chime tone when
the ignition switch is first turned to the On position
and a hard wired input from the engine coolant level
sensor to the EMIC indicates that the coolant level is
low for more than about one-quarter second. Any
time after the ignition switch is first turned to the
On position, the EMIC uses internal programming to
check the status of the engine coolant level sensor
inputs about once every second, then adjusts an
internal counter up or down based upon the status of
this input. When the counter accumulates thirty
inputs indicating that the coolant level is low, a sin-
gle chime tone is sounded. This strategy is intended
to reduce the effect that coolant sloshing within the
coolant reservoir can have on reliable chime warning
operation. This warning will only occur once during
an ignition cycle.
²Low Fuel Warning- Each time the ignition
switch is turned to the On position, the EMIC chime
tone generator will generate a single ªbong-likeº
chime tone the first time an electronic message isreceived over the PCI data bus from the PCM
requesting ªLow Fuelº indicator illumination. The
chime will only occur a second time during the same
ignition cycle if another electronic message has been
received from the PCM indicating that there is an
increase in the fuel level equal to about 3 liters (0.8
gallon), then a subsequent electronic message from
the PCM requests ªLow Fuelº indicator illumination.
This strategy combined with filtering performed by
the internal programming of the PCM on the fuel
tank sending unit input is intended to reduce the
possibility of fuel sloshing within the fuel tank caus-
ing multiple low fuel warning chimes during a given
ignition cycle. The EMIC will also respond with the
low fuel warning chime when electronic fuel level
messages are received from the PCM indicating that
the hard wired input to the PCM from the fuel tank
sending unit is an open circuit (greater than full), or
a short circuit (less than empty).
²Low Washer Fluid Warning- The EMIC
chime tone generator will generate a single ªbong-
likeº chime tone when the ignition switch is turned
to the On position and a hard wired input from the
washer fluid level switch to the EMIC indicates the
washer fluid is low for more than about one-quarter
second. Any time after the ignition switch is first
turned to the On position, the EMIC uses internal
programming to check the status of the washer fluid
level switch inputs about once every second, then
adjusts an internal counter up or down based upon
the status of this input. When the counter accumu-
lates thirty inputs indicating that the washer fluid
level is low, a single chime tone is sounded. This
strategy is intended to reduce the effect that fluid
sloshing within the washer reservoir can have on
reliable chime warning operation. This warning will
only occur once during an ignition cycle.
²Overspeed Warning- The EMIC chime tone
generator will generate repetitive ªbong-likeº chime
tones at a slow rate when the ignition switch is in
the On position, and an electronic message received
over the PCI data bus from the PCM indicates that
the vehicle speed is over a programmed speed value.
The PCM uses internal programming and distance
pulse information received over a hard wired vehicle
speed pulse input from the BCM to determine the
proper vehicle speed messages to send to the EMIC.
The BCM uses an internally programmed electronic
pinion factor and a hard wired input from the rear
wheel speed sensor to calculate the proper distance
pulse information to send to the PCM. The electronic
pinion factor represents the proper tire size and axle
ratio information for the vehicle. These chimes will
continue to sound until the vehicle speed messages
are below the programmed speed value, or until the
ignition switch is turned to the Off position, which-
8B - 4 CHIME/BUZZERKJ
CHIME WARNING SYSTEM (Continued)

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