oil LAMBORGHINI GALLARDO 2009 Workshop Manual
Page 703 of 1659
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Bleeding the lifting system 3 U H O L P L Q D U \ R S H U D W L R Q V •Raise the vehicle on the car lift (000000).
• Remove the front wheels (060103).
) R U U L J K W K D Q G G U L Y H Y H K L F O H V R Q O \ • Disassemble the luggage compartment tray (080603).
Bleeding the lifting system 1. Open the lifting system pump cap ( A-Fig.1) and check the oil level.
2. 6 W D U W X S W K H H Q J L Q H D Q G F R Q Q H F W D V X L W D E O H F R Q W D L Q H U W R F R O O H F W W K H R L O W R W K H V S H F L ¿ F Q R ] ] O H W L S R I H D F K V K R F N
absorber ( B-Fig.2).
Bleeding of the lifting system must be performed by two operators. / H I W K D Q G G U L Y H
5 L J K W K D Q G G U L Y H
Page 704 of 1659
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Fig.3
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
3. Activate the shock-absorber extension switch ( C-Fig.3) in the passenger compartment.
4. Activate the switch again to compress the shock absorber while the second operator opens and closes the
V S H F L ¿ F Q R ] ] O H W L S ' ) L J ) to force any air bubbles out before total compression.
5. Check the oil level in the lifting system pump ( A-Fig.1) when the shock absorbers are completely
compressed.
5 H S H D W W K H S U R F H G X U H I R U H D F K I U R Q W V K R F N D E V R U E H U
Page 705 of 1659
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Filling or topping up the lifting system oil 1. Remove the cover ( A-Fig.1).
2. Remove the cap ( B-Fig.1) of the power steering oil tank ( C-Fig.1).
3. Top up the oil level.
7 K H R L O O H Y H O P X V W D O Z D \ V E H E H W Z H H Q W K H 0 , 1 ' ) L J D Q G 0 $ ; ( ) L J Z K H Q W K H O L I W L Q J V \ V W H P L V
off.
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Fig.2
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7 K H S U H V H Q W V H F W L R Q F R Q W D L Q V W K H I R O O R Z L Q J G L V D V V H P E O \ V H T X H Q F H V
$ 6 W H H U L Q J U D F N G L V D V V H P E O \
B) Steering column disassembly A)
' L V D V V H P E O L Q J W K H V W H H U L Q J U D F N
3 U H O L P L Q D U \ R S H U D W L R Q V • Lift the vehicle on the car lift (000000).
• Remove the front wheels (060103).
• 5 H P R Y H W K H I U R Q W F D U À R R U (082503).
' L V D V V H P E O L Q J W K H V W H H U L Q J U D F N
1. Unscrew the joint heads ( A-Fig.1) on both front wheels (one ball joint for each wheel).
2. Release the stabilizer bar ( B-Fig.1; B-Fig.3).
3. Disconnect the oil delivery pipe ( C-Fig.2) and the oil return pipe ( D-Fig.2).
3 R V L W L R Q D F R Q W D L Q H U W R F R O O H F W D Q \ R L O O H D N D J H
4.Disconnect the steering box from the steering wheel (or sleeve) using the screw ( E-Fig.2) After removing the
guard ( F-Fig.2 ), disconnect.
5. On the right side disassemble the U-bolt ( G-Fig.3) unscrewing 2 screws ( H-Fig.3) and on the left side unscrew
2 screws securing the steering rack on the chassis.
6. Extract the steering rack.
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7 K H S U H V H Q W V H F W L R Q F R Q W D L Q V W K H I R O O R Z L Q J D V V H P E O \ V H T X H Q F H V
$ 6 W H H U L Q J U D F N D V V H P E O \
B) Steering column assembly
$ $ V V H P E O L Q J W K H V W H H U L Q J U D F N 1. Insert the steering rack (
A-Fig.1 ).
2. Tighten the joint heads ( B-Fig.1) on both front wheels (one ball joint for each wheel).
Bolt attachment: tightening torque (000800-40d).
3. On the right side secure the U-bolt ( C-Fig.2) using the 2 screws ( D-Fig.2) and on the left side secure the
steering rack using other 2 screws.
5 L J K W V F U H Z D W W D F K P H Q W W L J K W H Q L Q J W R U T X H G
/ H I W V F U H Z D W W D F K P H Q W W L J K W H Q L Q J W R U T X H F
4. Tighten the screw ( E-Fig.3) that secures the steering box and the steering wheel (or sleeve) and reposition the
guard (F-Fig.1).
/ H I W V F U H Z D W W D F K P H Q W W L J K W H Q L Q J W R U T X H E
5. Connect the oil delivery pipe ( G-Fig.3) and the oil return pipe ( H-Fig.3).
/ H I W V F U H Z D W W D F K P H Q W W L J K W H Q L Q J W R U T X H E
6. Secure the stabilizer bar ( I-Fig.1; I-Fig.2)
.
• $ V V H P E O H W K H I U R Q W À D W E R W W R P (082105)..
• Assemble the front wheels (060105).
Top up with oil (042308) and bleed the power steering system by turning the wheels left and right.
The car must undergo a toe-in test before returning to road use (040002).
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
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A) ' L V D V V H P E O L Q J 7 K H 3 R Z H U 6 W H H U L Q J 7 D Q N
3 U H O L P L Q D U \ R S H U D W L R Q V • Remove the left side panel in the engine compartment (081303).
' L V D V V H P E O L Q J W K H W D Q N
Empty the power steering oil tank (042307).
1. Loosen the 3 screws ( $ ) L J ) that secure the bracket to the chassis.
2. Remove the 2 clamps ( % ) L J ) and disconnect the relevant oil pipes.
3. Remove the power steering tank ( & ) L J ).
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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% ' L V D V V H P E O L Q J 7 K H 3 R Z H U 6 W H H U L Q J 5 D G L D W R U 3 U H O L P L Q D U \ R S H U D W L R Q V • Lift the vehicle on the car lift (000000).
• Remove the front wheels (060103).
• Disassemble the front stone guards (082103).
• Disassemble the front lock cover (080603).
• 5 H P R Y H W K H I U R Q W F D U À R R U (082503).
• Remove the front bumper (080703).
' L V D V V H P E O L Q J W K H U D G L D W R U
Place a container underneath the radiator to recover the power steering oil.
1. Remove the 2 clamps from the power steering oil radiator pipes ( $ ) L J ) and remove the pipes.
Wait for the oil in the power steering radiator to empty.
2. Disengage the radiator ( % ) L J I U R P W K H I U D P H E \ O R R V H Q L Q J W K H ¿ [ L Q J V F U H Z V & ) L J ).
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
' , 6 $ 6 6 ( 0 % / , 1 * 7 + ( ) 5 2 1 7 3 , 3 ( 6 3 U H O L P L Q D U \ R S H U D W L R Q V •Disassemble the luggage compartment tray (080603).
• Disassemble the battery (091503).
• Disassemble the front tyres (060103).
• Disassemble the front wheel arches (082103).
• Remove the front bumper (080703).
• ' L V D V V H P E O H W K H I U R Q W D Q G F H Q W U H Y H K L F O H À R R U V (082503).
• Disassemble the propeller shaft (030703).
• Disassemble the front differential (040903).
• Empty the power steering circuit (042307)..
' L V D V V H P E O L Q J W K H $ D Q G $ S R Z H U V W H H U L Q J F L U F X L W S L S H V
Position a suitable container to collect any residual power steering oil.
1. Loosen the 2 screws ( $ ) L J ) securing the air conveyor to the left cooling circuit radiator.
2. Loosen the 2 top screws ( % ) L J ) to release the left cooling circuit radiator; if necessary, also loosen the 2
bottom screws.
3. Cut the two clamps ( & ) L J ) to disconnect the power steering circuit pipes A1and A2from the radiator.
Page 751 of 1659
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
' , 6 $ 6 6 ( 0 % / , 1 * 7 + ( & ( 1 7 5 $ / 3 , 3 ( 6 3 U H O L P L Q D U \ R S H U D W L R Q V •Disassemble the luggage compartment tray (080603).
• Disassemble the battery (091503).
• ' L V D V V H P E O H W K H I U R Q W F H Q W U H D Q G U H D U Y H K L F O H À R R U V (082503).
• Disassemble the propeller shaft (030703).
• Disassemble the front differential (040903).
• Disassemble the front and central cooling circuit pipes (012103).
• Empty the power steering circuit (042307)
. ' L V D V V H P E O L Q J W K H & D Q G & S R Z H U V W H H U L Q J F L U F X L W S L S H V
Position a suitable container to collect any residual power steering oil.
1. Unscrew the nut ( $ ) L J ) to disconnect the A2front return pipe connection from the C2power steering circuit
central return pipe.
2. Loosen the screw ( & ) L J ) to release the clamp ( % ) L J ) securing the C2power steering circuit central
return pipe and the brake vacuum pump pipe to the chassis.
Page 754 of 1659
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L714 04 22 03
C2
3
3
C1
A
A ) L J
3 %
) L J
) L J
3
C
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
' , 6 $ 6 6 ( 0 % / , 1 * 7 + ( 5 ( $ 5 3 , 3 ( 6 ' L V D V V H P E O L Q J W K H 3 D Q G 3 S R Z H U V W H H U L Q J F L U F X L W S L S H V 3 U H O L P L Q D U \ R S H U D W L R Q V •Remove the entire engine (010003).
• Disassemble the engine cooling system rear pipe (012103).
• Empty the power steering circuit (042307).
' L V D V V H P E O L Q J W K H 3 D Q G 3 S R Z H U V W H H U L Q J F L U F X L W S L S H V
Position a suitable container to collect any residual power steering oil.
1. To disconnect the C1central delivery pipe connections and the C2central return pipe connections from the 3
rear delivery pipes and 3 rear return pipes, unscrew the respective nuts ( $ ) L J ).
2. Release the front part of the 3 return pipe from the clamp ( % ) L J ) securing it to the brake booster pipe.
3. Disconnect the front part from the rear part of the 3 return pipe ( & ) L J ).