engine LAMBORGHINI GALLARDO 2009 Workshop Manual
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( ' L V D V V H P E O L Q J W K H 6 & D P D V V H P E O \ R L O S X P S 3 U H O L P L Q D U \ R S H U D W L R Q V • Remove the engine internal panels (Engine Bay) .
• 5 H P R Y H W K H D L U ¿ O W H U D V V H P E O \ .
' L V D V V H P E O L Q J W K H S X P S 1. / R R V H Q W K H I R X U F R U U H V S R Q G L Q J ¿ [ L Q J V F U H Z V % ) L J ) to remove the safety guard ( $ ) L J ).
2. Loosen the three screws ( & ) L J ) securing the oil pump.
3. Remove the pump ( ' ) L J ).
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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$ $ V V H P E O L Q J W K H J H D U E R [ ( * H D U V \ V W H P 1.Lift the engine ( $ ) L J V O L J K W O \ X V L Q J D V S H F L ¿ F O L I W L Q J G H Y L F H W R I D F L O L W D W H W K H F R Q Q H F W L R Q E H W Z H H Q W K H H Q J L Q H
D Q G W K H J H D U E R [ U H D U G L I I H U H Q W L D O D V V H P E O \
2. 3 R V L W L R Q W K H J H D U E R [ U H D U G L I I H U H Q W L D O D V V H P E O \ R Q W K H H Q J L Q H % ) L J
Important!
( Q V X U H W K H J H D U V K D I W (a ) L J ) D Q G 3 7 2 V K D I W (b ) L J ) D U H D O L J Q H G Z L W K W K H L U U H V S H F W L Y H H Q J L Q H
connections.
Lubricate the gear shaft (a ) L J ) D Q G 3 7 2 V K D I W (b ) L J ) junctures.
3. 7 L J K W H Q D V F U H Z & ) L J W R V H F X U H W K H J H D U E R [ U H D U G L I I H U H Q W L D O D V V H P E O \ W R W K H H Q J L Q H
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6 F U H Z D W W D F K P H Q W W L J K W H Q L Q J W R U T X H G
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
& K D Q J L Q J W K H J H D U E R [ R L O 3 U H O L P L Q D U \ R S H U D W L R Q V •Raise the vehicle on the car lift (000000).
• 5 H P R Y H W K H U H D U F D U À R R U (082503).
1. Unscrew the gearbox oil drainage nut ( A-Fig.1 O R F D W H G R Q W K H E R W W R P R I W K H J H D U E R [ D Q G D O O R Z W K H À X L G W R G U D L Q
away.
1 R W H Position a suitable container to collect the gearbox oil.
1 R W HEvery time the gearbox oil level inspection nut is disassembled, replace the copper gasket.
: $ 5 1 , 1 *
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3 U R W H F W L Q J W K H H Q Y L U R Q P H Q W
Dispose of the engine oil according to the laws in effect.
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® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
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W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Lifting System
This is an hydraulic device enabling to lift the front part of the vehicle when driving at low speed, to allow access to areas with uneven surfaces. The system is composed of the following components: •
Front shock absorbers;
• Electronic control unit (GFA);
• Ascent or descent control button;
• Connecting hoses and electric wires.
Lifting system layout (Fig.1)
A. Front shock absorbers
B. Electronic control unit (GFA)
C. Ascent or descent control button
D. Lifting System
The system can be activated up to the maximum speed of 70 Km/h (30 Km/h for Japan); when it reaches this speed threshold the system will automatically go to the DOWN position. The system is activated:• with engine on only by means of LDAS-32 (109100) to perform diagnosis and operational tests.
• with a speed lower than 70 km/h (30 km/h for Japan).
• when the thrust mode function is not activated.
The system is deactivated:• when there is a problem on the ABS ESP system.
• when there is a problem concerning the UP or DOWN sensor.
• when the electric pump absorption is too high.
• when an incorrect vehicle speed signal is read.
The warning light on the dashboard will blink quickly to signal errors (it blinks slowing during raising/lowering).
' D W D L V ] H U R H G X V L Q J W K H / ' $ 6 U H V H W W L Q J W K H H U U R U V S U H V H Q W
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3. / R R V H Q W K H W Z R F O D P S V ( ) L J ) securing the lifting system circuit pipe to the front part of the chassis.
4. Release the front part of the engine cooling system central pipes ( ) ) L J E \ O R R V H Q L Q J W Z R V F U H Z V * ) L J ).
5. Remove the lifting system circuit pipe ( + ) L J ) and disconnect it from the control unit , ) L J ). / H I W K D Q G G U L Y H
5 L J K W K D Q G G U L Y H
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% $ V V H P E O L Q J W K H O L I W L Q J V \ V W H P F L U F X L W S L S H 1.Position the lifting system circuit pipe ( $ ) L J ) and connect it to the control unit ( % ) L J ).
2. Fasten the two clamps ( & ) L J ) securing the lifting system circuit pipe to the front part of the chassis.
3. Fasten the front part of the engine cooling system pipes ( ' ) L J ) by fastening two screws ( ( ) L J ). / H I W K D Q G G U L Y H
5 L J K W K D Q G G U L Y H
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3 U H O L P L Q D U \ R S H U D W L R Q V • Remove the left side panel in the engine compartment (081303).
' L V D V V H P E O L Q J W K H W D Q N
Empty the power steering oil tank (042307).
1. Loosen the 3 screws ( $ ) L J ) that secure the bracket to the chassis.
2. Remove the 2 clamps ( % ) L J ) and disconnect the relevant oil pipes.
3. Remove the power steering tank ( & ) L J ).
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' , 6 $ 6 6 ( 0 % / , 1 * 7 + ( 5 ( $ 5 3 , 3 ( 6 ' L V D V V H P E O L Q J W K H 3 D Q G 3 S R Z H U V W H H U L Q J F L U F X L W S L S H V 3 U H O L P L Q D U \ R S H U D W L R Q V •Remove the entire engine (010003).
• Disassemble the engine cooling system rear pipe (012103).
• Empty the power steering circuit (042307).
' L V D V V H P E O L Q J W K H 3 D Q G 3 S R Z H U V W H H U L Q J F L U F X L W S L S H V
Position a suitable container to collect any residual power steering oil.
1. To disconnect the C1central delivery pipe connections and the C2central return pipe connections from the 3
rear delivery pipes and 3 rear return pipes, unscrew the respective nuts ( $ ) L J ).
2. Release the front part of the 3 return pipe from the clamp ( % ) L J ) securing it to the brake booster pipe.
3. Disconnect the front part from the rear part of the 3 return pipe ( & ) L J ).
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' L V D V V H P E O L Q J W K H 3 S R Z H U V W H H U L Q J F L U F X L W S L S H 3 U H O L P L Q D U \ R S H U D W L R Q V •
' L V D V V H P E O H W K H U H D U Y H K L F O H À R R U (082503).
• Disassemble the left and rear aesthetic panels (081303).
• ' L V D V V H P E O H W K H D L U ¿ O W H U E R [ (013303).
• Empty the power steering circuit (042307).
' L V D V V H P E O L Q J W K H 3 S R Z H U V W H H U L Q J F L U F X L W S L S H
Position a suitable container to collect any residual power steering oil.
1. Cut the clamp ( $ ) L J ) to disconnect pipe 3 from the power steering pump
2 . Release the clamp ( % ) L J ) securing the pipe to the engine.
3 . Loosen the three screws ( ' ) L J ) to release the power steering oil tank ( & ) L J ).
4 . Release the clamp ( ( ) L J ) to disconnect pipe 3 from the power steering oil tank.
5. To remove pipe 3 ( ) L J H [ W U D F W L W I U R P E H O R Z W K H Y H K L F O H
Page 774 of 1659
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Tighten the screw ( . ) L J ) fastening the mounting bracket on the front part of the 3 delivery pipe to the
chassis.
10. To connect the C1central delivery pipe connections and C2central return pipe connections to the 3 rear
delivery pipes and 3 rear return pipes, tighten the respective nuts ( / ) L J ).
• Assemble the entire engine (010003).
• Assemble the engine cooling system rear pipe (012103).
• Fill the power steering oil circuit (042307).