LAMBORGHINI MURCIÉLAGO 2009 Service Repair Manual

Page 461 of 1173

7
L824 03 07 05
Fig.6
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
17. Position the gearbox horizontally.
18. Install the main shaft and countershaft oil pump side bearings by means of a suitable pad
19. Lock the bearings by means of a big washer mounted to one of the oil pump side gearbox stud bolts.

Page 462 of 1173

8
L824 03 07 05
Fig.7
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
20. Apply Molycote 1000 on the oil pump side main shaft thread.
21. Screw the ring nut and tighten by wrench (000200-17a).
5LQJQXWWLJKWHQLQJWLJKWHQLQJWRUTXH G 
22. Apply Molycote 1000 on the oil pump side countershaft thread.
23. Screw the ring nut and tighten by wrench (000200-17a).
5LQJQXWWLJKWHQLQJWLJKWHQLQJWRUTXH G 
24. Caulk the main shaft and countershaft ring nut.

Page 463 of 1173

9
L824 03 07 05
Fig.8
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
25. Introduce the reverse gear transmission gear shaft in the gearbox with shims and gear.
26. Tighten the mounting nut and use Locktite 51A42 medium thread sealant.

• Assemble the gearbox (030105).

Page 464 of 1173

1
L824 03 07 09
A
Fig.1
B
C
® Automobili Lamborghini S.p.A.
7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
*HDUV VKDIWVRYHUKDXO

Clean all components thoroughly.
• Check:
• WKDWWKHJHDUWRRWKSUR¿OHVXUIDFHVDUHQRWFUDFNHGVFRUHGRUVFUDWFKHGDQGWKDWWKHVLGHVXUIDFHVDUHQRW
ZRUQRUJURRYHG
•  WKDWWKHLQWHUORFNLQJWHHWKRIWKHVOHHYHVDQGLGOHJHDUVKDYHQREXUUVWKDWVOLGLQJEHWZHHQKXEDQGVOHHYHV
LV ZLWKRXW FOHDUDQFH RU IULFWLRQ  FKHFN WKDW VSULQJV V\QFKURQL]HU VKRHV DQG UHOHYDQW VOLGLQJ VXUIDFHV DUH
LQWDFW
•  WKDWWKHQHHGOHFDJHVDUHLQJRRGFRQGLWLRQV
•  WKDWWKHEHDULQJUDFHVDUHQRWEXUQLVKHGRUVHL]HG
•  WKDWWKHPDLQVKDIWDQGFRXQWHUVKDIWWKUHDGVDQGVSOLQHGSUR¿OHVKDYHQRGHQWVRUJURRYLQJ
 ,IIDXOWVDUHIRXQGUHVWRUHRUUHSODFHWKHGDPDJHGSDUWV
 ,I D JHDU LV UHSODFHG WKH ZKROH VKDIW IRU WKH VW JHDU RU UHYHUVH JHDU DV IRU WKH PDLQ VKDIW  WKH corresponding gear on the countershaft must also be replaced .
•  $VVHPEOHWKHV\QFKURQL]HUVLQVHUWLQJLQHDFKRIWKHWKUHHKXEVHDWVDWWKHVDPHWLPHDQGLQWKLVVHTXHQFHWKH
VSULQJ A-Fig.1 WKHMRXUQDO B-Fig.1 DQGWKHVKRH C-Fig.1 DQGLQVHUWLQJWKHHQJDJHPHQWVOHHYHLQFHQWHUHG
SRVLWLRQWRKROGWKHFRPSRQHQWVLQWRSODFHSRVLWLRQWKHWRRWKHGULQJRQHDFKVLGH

Page 465 of 1173

1
L824 03 08 01
Fig.2
Fig.1
BB
AA
® Automobili Lamborghini S.p.A.
7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
5RGV)RUNVFKHFN
For each tooth

:LWKWKHWRRO¿WWHGLQWKHWKWKWRRWKUDFHSRVLWLRQWKHWRRWKWREHIDVWHQHGRQDSUHYLRXVO\IDVWHQHGWRRWK WKH
VWQGJHDUWRRWKRQWKHWKWKRQH LQVHUWLQJDVXLWDEOHVKLP A-Fig.1 NHHSLQJLWLQSRVLWLRQE\PHDQVRIWKH
WRRO¶VUHODWLYHVFUHZ (000200).
 7KHWRRO B-Fig.1 DQGWKHVKLPV A-Fig.1 GLIIHUIRUHJHDUVDQGPDQXDOJHDUER[HV
•  )LWWKHWRRWKLQSRVLWLRQE\PHDQVRIWKHVFUHZZLWKZDVKHUDSSO\/RFNWLWH$PHGLXPVWUHQJWKWKUHDGVWRS
DQGWLJKWHQWRWKHSUHVFULEHGWRUTXH
  7RRWKVFUHZV tightening torque (000800-10b).
 DQGFKHFNWKDWWKHURGKHDGQRWFKHVDUHDOLJQHGZLWKWKHPDUNVRQWKHRLOSXPSVLGHJHDUER[
0DQXDOJHDUER[
(JHDUJHDUER[

Page 466 of 1173

2
L824 03 08 01
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
)RUHDFKIRUN
• 3RVLWLRQWKHIRUNLQWKHPLGGOHRILWVJHDUHQJDJHPHQWVOHHYHE\PHDQVRIDGLDOJDXJH
•  5HPRYHWKHWRROVDWWKHHQGRIWKHRSHUDWLRQV
•  )LWWKHIRUNLQSRVLWLRQE\PHDQVRIWKHVFUHZZLWKZDVKHUDSSO\/RFNWLWH$PHGLXPVWUHQJWKWKUHDGVWRS
DQGWLJKWHQWRWKHSUHVFULEHGWRUTXH
  )RUNVFUHZV tightening torque (000800-10c).
•  &KHFNWKHFOHDUDQFHRQWKHVOHHYHDQGIRUNVZLWKHQJDJHGJHDUVDQGLGOHJHDULIWKHFOHDUDQFH PP LVQRW
FKHFNHGUHSHDWWKHIRUNDGMXVWPHQW
•  5HPRYHWKHWRROVDWWKHHQGRIWKHRSHUDWLRQV
•  ,QVWDOOWKHRLOSXPS
•  ,QVWDOOWKHFRYHU
•  ,QVWDOOWKHRWKHUDVVHPEOLHV VKLIWOHYHUGHYLFHVKLIWOHYHUGHYLFHVXSSRUWIURQWSURSHOOHUVKDIWFOXWFKFRYHU LI
SUHYLRXVO\UHPRYHG
•  $GMXVWWKHJHDUHQJDJHPHQWRXWHUGHYLFHVDVQHFHVVDU\

Page 467 of 1173

3
L824 03 08 01
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
6KLIWOHYHUGHYLFHVXSSRUWDQGVKLIWOHYHUGHYLFHLQVWDOOHG
)URQWSURSHOOHUVKDIWSLSHLQVWDOOHG 31WRROLQVWDOOHGRQSURSHOOHUVKDIWSLSHDQGEUDFNHW • 5HPRYHWKHJHDUER[FRYHUFHQWUDOFDSWRVHHWKHFRQWUROWRRWK
•  5HPRYHWKHVKLIWOHYHUSODWH
•  0DNHWKHFRQWUROURGMRLQWERRWRIWKHVKLIWOHYHUGHYLFHVOLGH
•  $GMXVWWKHFRQWUROURGVRWKDWZLWKWKHVKLIWOHYHUSHUIHFWO\FHQWHUHGFURVVZLVH PRWLRQ$ WKHWRRWKFRQWUROEORFN
LVDQJXODUO\FHQWHUHGWRWKHWHHWK
•  /RRVHQ WKH VKLIW OHYHU GHYLFH VFUHZV DQG DGMXVW WKH VKLIW OHYHU GHYLFH SRVLWLRQ VR WKDW ZLWK WKHVKLIW OHYHU
SHUIHFWO\FHQWHUHGOHQJWKZD\V PRWLRQ% WKHWRRWKFRQWUROEORFNLVD[LDOO\FHQWHUHGWRWKHWHHWK
•  6FUHZWKHVKLIWOHYHUGHYLFHPRXQWLQJVFUHZVDQGWLJKWHQWKHPWRWKHSUHVFULEHGWRUTXH
  6KLIWOHYHUGHYLFHVFUHZV tightening torque (000800-3a).
•  $W WKH HQG RI WKH RSHUDWLRQV DGMXVW WKH JXDUG DQG FORVH WKH JHDUER[ FRYHU FDS DQG WLJKWHQ PDQXDOO\ DV
QHFHVVDU\

Page 468 of 1173

1
L824 03 08 02
Fig.1
Fig.2
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
$GMXVWLQJWKHJHDUER[IRUNV 3UHUHTXLVLWHV
•Gearbox cover removed ( 030103).
• Oil pump removed ( 011503).
Adjustment
1. Install P/N 62495085 tool to compress the rod retaining springs ( Fig.1).
0DQXDOJHDUER[
(JHDUJHDUER[2. Install tool (000200) (Fig.2 )IRUWRRWKDGMXVWPHQWLQFDVHWKHLQWURGXFWLRQRIWKHWRROLQWKHWRRWKUDFHLVGLI¿FXOW
ORRVHQWKHIRUNDQGWRRWKVFUHZVH[FHSWWKHWKWKRQH UHIHUHQFH 

Page 469 of 1173

2
L824 03 08 02
Fig.3 Fig.4
A%1 2 3
C
'
(
® Automobili Lamborghini S.p.A.
7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
3.
Check that the rod head notches are aligned with the marks on the oil pump side gearbox ( Fig.3).
4. Position the centering rods at zero and after securing the tooth $)LJ  DVVHPEOH WKH WRRO IRU UHVHWWLQJ WKH
teeth %)LJ .
  7RRWKWLJKWHQLQJWRUTXH E 
5.  $IWHUORZHULQJWKHWRRO¶VÀDJ %)LJ LQVHUWWKHVKLP  )LJ and hold it against the tooth $)LJ using the
knob ))LJ . Then secure the tooth &)LJ .
  7RRWKWLJKWHQLQJWRUTXH E 
6. Insert the shim )LJ  SODFLQJ LW DJDLQVW WKH WRRWK &)LJ using the knob  ))LJ and secure the tooth
')LJ .
  7RRWKWLJKWHQLQJWRUTXH E 
7. Insert the shim )LJ  SODFLQJ LW DJDLQVW WKH WRRWK ')LJ using the knob ))LJ and secure the tooth
()LJ .
  7RRWKWLJKWHQLQJWRUTXH E 

Page 470 of 1173

3
L824 03 08 02
Fig.5
F
1
2
3
4
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
8.  $IWHUVHFXULQJWKHVFUHZVRQWRWKHWHHWKWLJKWHQWKHIRUNV )LJ as follows:
 8VLQJ WKH WRRO NHHS WKH WHHWK SUHVVHG GRZQ ,QVHUW WKH VFUHZ LQ WKH IRUN EXW GR QRW WLJKWHQ 8VLQJ D PDUNHU PDUNWKHVWURNHDWRQHHQG¿UVWDQGWKHQDWWKHRWKHUHQG1RZWLJKWHQWKHIRUNLQWKHPLGGOHRIWKHWZRPDUNV
  )RUNWLJKWHQLQJWRUTXH F  9. To tighten the fork )LJ NHHSLWSUHVVHGLQWKHGLUHFWLRQRIWKHDUURZVRWKHFOHDUDQFHDWWKHEDVHRIWKHIRUN
LVHOLPLQDWHGWKHQWLJKWHQ
  )RUNWLJKWHQLQJWRUTXH F 

Page:   < prev 1-10 ... 421-430 431-440 441-450 451-460 461-470 471-480 481-490 491-500 501-510 ... 1180 next >