fuse box LAND ROVER FREELANDER 2001 User Guide

ENGINE - K SERIES KV6
12-3-44 REPAIRS
35.Fit rear beam.

+ FRONT SUSPENSION, REPAIRS,
Rear beam.
36.Fill IRD to correct level with fluid.

+ INTERMEDIATE REDUCTION
DRIVE, ADJUSTMENTS, Intermediate
reduction drive (IRD) lubrication system -
drain & refill - NAS.
37.Fit exhaust front pipe.

+ MANIFOLDS & EXHAUST SYSTEMS
- K SERIES KV6, REPAIRS, Front pipe - NAS.
38.With assistant depressing the brake pedal,
tighten front hub nuts to 400 Nm.
39.Stake nuts to drive shafts
40.Fit front road wheels, fit and tighten nuts to 115
Nm.
41.Lower vehicle on lift.
42.Connect brake servo vacuum hose to inlet
manifold chamber.
43.Connect coolant hose to underside of
expansion tank and secure with clip.
44.Connect expansion tank hose to inlet manifold
and secure clip.
45.Connect top hose to radiator and secure with
clip. Position hose in bracket.
46.Connect heater feed and return hoses and
secure with clips.
47.Connect throttle inner cable to throttle cam and
secure outer cable in abutment bracket.
48.Connect hose to purge valve.
49.Fit purge hose into clip.
50.Connect fuel hose to fuel rail pipe, fit rubber
sleeve over hose connector.
51.Connect gearbox harness multiplugs and
secure multiplugs in mounting bracket clips.
52.Connect Lucar connector to starter solenoid.
53.Position earth lead to gearbox housing, fit and
tighten bolt to 25 Nm.
54.Position engine harness to 'E' box mounting
bracket and secure with clips.
55.Connect earth header multiplug.
56.Connect multiplug to under bonnet fuse box.
57.Position battery and starter motor lead to under
bonnet fuse box, fit and tighten bolts to 8 Nm.
58.Fit under bonnet fuse box cover.
59.Position 'E' box, secure in retaining clip, fit and
tighten nut to 9 Nm.
60.Fit carrier to 'E' box.
61.Fit air ducting to 'E' box.
62.Fit body harness to 'E' box, secure grommet
and harness clip.
63.Connect 'E' box cooling fan multiplug.
64.Connect multiplug to 'E' box temperature
sensor.
65.Connect multiplug to gearbox ECU.
66.Position engine harness to 'E' box and secure
grommet.67.Fit engine harness clamp and secure with
screws.
68.Connect engine harness multiplug to body
harness multiplug and fit multiplug to 'E' box.
69.Fit heated front screen harness to battery
positive cable and tighten bolt to 15 Nm (11
lbf.ft).
70.Fit engine ECM.

+ ENGINE MANAGEMENT SYSTEM -
SIEMENS, REPAIRS, Engine control module
(ECM) - fuel - NAS.
71.Fit battery carrier.

+ CHARGING AND STARTING,
REPAIRS, Carrier - battery.
72.Fill cooling system.

+ COOLING SYSTEM - K SERIES KV6,
ADJUSTMENTS, Coolant - drain and refill.
73.Connect the battery earth lead.
74.Fill gearbox with fluid.

+ AUTOMATIC GEARBOX - JATCO,
ADJUSTMENTS, Gearbox fluid - drain &
refill.
75.Fit the engine acoustic cover.

+ ENGINE - K SERIES KV6, REPAIRS,
Cover - engine acoustic.
76.Untie and close bonnet.

FUEL DELIVERY SYSTEM - PETROL
REPAIRS 19-2-17
Relay - fuel pump
$% 19.22.39
Remove
1.Open engine compartment fuse box.
2.Identify and remove fuel pump relay.
Refit
1.Fit fuel pump relay.
2.Close engine compartment fuse box.
Throttle housing - K1.8
$% 19.22.45
Remove
1.Disconnect battery earth lead.
2.Remove clip and disconnect air intake hose
from throttle housing.
3.Release 4 clips and remove lid from air cleaner.

STEERING
57-20 REPAIRS
5.Lower glove lid and remove fuse box cover.
6.Carefully cut 2 harness clips from LH side of
column and release harness.
7.Release 2 harness clips from RH side of
column and release harness.
8. Models with automatic transmission:
Release key interlock cable from column clip.9. Models with automatic transmission:
Loosen union and release key interlock cable
from column lock.
10. Models with automatic transmission:
Remove bolt securing steering column height
adjuster lever and remove lever.
11. Models with automatic transmission:
Remove nut securing height adjuster clamp
bolt and remove bolt.
12. Models with automatic transmission:
Release key interlock cable from steering
column.
13. Models with automatic transmission: Fit
clamp bolt and nut to retain support bracket in
position.

STEERING
REPAIRS 57-21
14.Remove pinch bolt securing steering column to
PAS rack pinion.
15.Remove bolt securing steering column to
fusebox support bracket.
16.Remove 2 nuts and 2 bolts securing steering
column to fascia support rail.
17.Collect snubber.
18.Release steering column from support bracket
and PAS rack pinion.
19.Remove steering column assembly.
20.Remove 2 cable ties from steering column.
21.Remove key interlock cable clip.22.Remove 2 screws securing ignition switch and
remove ignition switch.
23.Remove passive coil.
24.Position steering column assembly in a vice.
25.Centre punch or drill out steering lock shear
bolts.
CAUTION: If steering column is to be re-
used, take care not to deform or damage
column in vice.
26.Remove steering column lock.
CAUTION: Take care not to damage steering
lock body if the lock is to be refitted.

STEERING
57-22 REPAIRS
Refit
1.Remove column from vice.
2.Fit new cable ties to steering column.
3. Models with automatic transmission: Fit key
interlock cable clip.
4.Position steering column to vehicle, locate
steering column on PAS rack, aligning column
coupling with PAS rack input flag.
5.Locate steering column on studs fit nuts but do
not tighten at this stage.
6.Fit bolts and snubber to pivot mountings and
tighten bolts to 14 Nm (10 lbf.ft).
7.Tighten nuts to 14 Nm (10 lbf.ft).
8.Fit and tighten PAS rack pinion clamp bolt to 32
Nm (24 lbf.ft).
CAUTION: Nuts and bolts must be tightened
with weight of vehicle on suspension.
9. Models with automatic transmission:
Remove clamp bolt from height adjuster and
position key interlock cable.
10. Models with automatic transmission: Fit
height adjuster clamp bolt and tighten nut to 10
Nm (7.5 lbf.ft). Ensure bolt and plastic stop are
correctly located in slot in column bracket.
11. Models with automatic transmission: Fit
height adjuster lever and tighten bolt 12 Nm (9
lbf.ft). Ensure lever is in the fully up position
before tightening bolt. Hold clamp bolt nut to
prevent nut rotation.
12. Models with automatic transmission:
Remove starter key from column lock.
13. Models with automatic transmission: Align
key interlock cable to column lock and tighten
union to 4 Nm (3 lbf.ft).
14. Models with automatic
transmission:Position lock to steering column
assembly and fit shear bolts. Do not tighten
shear bolts at this stage.
15. Models with automatic transmission: Insert
starter key, check operation of steering lock
and that key turns freely.
16. Models with automatic transmission:
Ensure correct operation of key interlock cable.
17. Models with automatic transmission:
Remove starter key from column lock.
18. Models with automatic transmission:
Tighten shear bolts fully and shear heads off.
19. Models with automatic transmission: Fit
passive coil.
20. Models with automatic transmission:
Position ignition switch to column, fit and
tighten screws.
21. Models with automatic transmission:
Secure key interlock cable in clip.
22. Models with automatic transmission:
Ensure key interlock cable is correctly fitted.23.Fit side support bolt and tighten to 10 Nm (7.5
lbf.ft).
24.Position harness and secure cable ties.
25.Fit fusebox cover and close glove box lid.
26.Connect multiplugs to column switch and
passive coil.
27.Fit aperture trim and secure with screws.
28. Fit steering column multi purpose switch.

+ LIGHTING, REPAIRS, Switch -
combined direction indicator/headlight/
horn.
29.Connect battery earth lead.

FRONT SUSPENSION
60-8 REPAIRS
9.Remove upper nut from anti-roll bar link,
release link and position aside.
CAUTION: Use a spanner and an Allen key
to prevent ball joint rotating when undoing
link.
10.Remove 2 nuts and bolts securing hub to
damper.
11.Release damper from hub.12. LH side: Remove 2 bolts securing positive and
negative leads to fusebox.
13. LH side: Disconnect multiplug from engine
compartment fuse box.
14. LH side: Release leads and position aside.
15. LH side: Remove 3 nuts securing fusebox and
position fusebox aside.
16. RH side: Remove bolt securing coolant
reservoir and position reservoir aside.
17.Reference mark top mounting in relationship to
body.
18.Remove 3 nuts from damper top mounting and
remove spring and damper assembly.

FRONT SUSPENSION
60-10 REPAIRS
Refit
1.Inspect damper, spring mounting rubbers and
bearing for deterioration and damage.
2.Clean mating faces of spring, mounting and
mounting plate.
3.Clean damper shaft and bump stop plate.
4.Position spring and damper assembly to spring
compressor. Compress spring.
5.Fit damper to spring, ensure spring locates in
cut recess in damper plate.
6.Fit bump cup, bump stop and dust cover to
damper.
7.Fit spring aid and bump plate.
8.Fit mounting plate and rebound washer.
9.Using new nut, hold damper shaft with Allen
key and tighten nut to 57 Nm (42 lbf.ft).
CAUTION: Note alignment of top mounting,
spring and damper dust cover.
10.Release and remove spring from compressor.
11.Clean mating face of top mounting plate.
12.Position damper assembly and align top
mounting to body, fit nuts and tighten to 45 Nm
(33 lbf.ft).
13. LH side: Position fusebox, fit nuts and tighten
to 8 Nm (6 lbf.ft).
14. LH side: Connect positive and negative leads,
fit bolts and tighten to 8 Nm (6 lbf.ft).
15. LH side: Connect multiplug to fusebox.
16. RH side: Position coolant reservoir and secure
with bolt.
17.Fit hub to damper, fit nuts and bolts and tighten
to 205 Nm (151 lbf.ft).
18.Clean anti-roll bar link taper and mating face.
19.Connect anti-roll bar link, fit new nut and tighten
to 55 Nm (41 lbf.ft).
CAUTION: Use a spanner and an Allen key
to prevent ball joint rotating when undoing
link.
20.Clean track rod taper and mating face.
21.Connect track rod end to steering arm using
new nut and tighten nut to 55 Nm (41 lbf.ft).
22.Clean ABS sensor, smear sensor with an anti-
seize grease and fit sensor to hub.
CAUTION: Ensure ABS sensor is fully
located into hub, so that sensor touches
pole wheel teeth.
23.Position ABS harness and brake hose in
bracket and secure with clip.
24.Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
25.Remove stand and lower vehicle.
26.Connect battery earth lead.
Lower arm assembly
$% 60.35.02
Remove
1.Raise front of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
2.Remove road wheel.
3.Remove underbelly panel.

+ EXTERIOR FITTINGS, REPAIRS,
Panel - underbelly.
4.Release stake in drive shaft nuts.
5.With an assistant applying brakes, remove and
discard drive shaft hub nut.
6.Remove clip securing brake hose to bracket on
damper.
7.Release ABS sensor harness and brake hose
from damper.
8.Release ABS sensor from hub.

INTERIOR TRIM COMPONENTS
76-3-14 REPAIRS
Fascia - up to 04MY
$% 76.46.23
Remove
1.Remove front console.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - front - up to 04MY.
2.Remove rotary coupler.

+ RESTRAINT SYSTEMS, REPAIRS,
Rotary coupler - (SRS) air bag system.
3.Disconnect 4 multiplugs from wiper/indicator
switch.
4.Loosen clamping screw and remove wiper/
indicator switch.
5.Remove 2 screws from steering column lower
finisher and remove finisher.6.Open drivers glove box lid and remove fuse box
cover.
7.Disconnect 2 multiplugs from fusebox.
8.Close glove box.
9.Remove clock.

+ INSTRUMENTS, REPAIRS, Clock.
10.Remove both 'A' post upper trim finishers.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'A' post - upper -
renew.
11. Models without passenger airbag: Remove
fascia stowage box.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Stowage box - fascia.
12. Models with passenger airbag: Remove
passenger airbag.

+ RESTRAINT SYSTEMS, REPAIRS,
Air bag - fascia - passenger - up to 04MY.

INTERIOR TRIM COMPONENTS
76-3-18 REPAIRS
Refit
1.Fit fascia and coin tray mats.
2.Fit immobilisation ECU to fascia and secure
with nuts.
3.Connect multiplug to immobilisation ECU.
4.Fit switch blank.
5.Fit glove box locks to fascia and secure with
screws.
6.Fit glove box and secure with screws.
7.Fit glove box lamp and mat.
8.Fit glove box lids and secure hinge pins.
9.Fit face level vents and seals to fascia.
10.Fit centre bracket and secure with screws.
11. Models without passenger airbag: Fit grab
handle and secure with nuts.
12.Fit instrument pack lower cover and secure with
screws.
13.Fit instrument pack to fascia and secure with
screws.
14.Fit fascia harness to fascia and secure with
clips.
15.Connect Lucars to glove box lamp and switch.
16.Connect multiplugs to mirror switch and
headlamp levelling switch.
17.Fit mirror switch and headlamp levelling switch.
18.Connect multiplugs to instrument pack.
19.Fit instrument pack upper cover and secure
with screws.
20.Connect multiplugs to switches on instrument
bezel finisher, fit bezel and secure with screws.
21.With assistance fit fascia to vehicle and secure
with bolts.22.Connect fascia harness multiplugs to main
harness.
23. Models with passenger airbag: Fit passenger
airbag.

+ RESTRAINT SYSTEMS, REPAIRS,
Air bag - fascia - passenger - up to 04MY.
24. Models without passenger airbag: Fit fascia
stowage box.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Stowage box - fascia.
25.Fit 'A' post upper trim finishers.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'A' post - upper -
renew.
26.Fit clock.

+ INSTRUMENTS, REPAIRS, Clock.
27.Open drivers glove box lid and remove fuse box
cover.
28.Connect multiplugs to fusebox.
29.Fit fusebox cover and close glove box lid.
30.Fit steering column lower cover and secure with
screws.
31.Fit wiper/indicator switch and tighten clamping
screw.
32.Connect multiplugs to wiper/indicator switch.
33.Fit rotary coupler.

+ RESTRAINT SYSTEMS, REPAIRS,
Rotary coupler - (SRS) air bag system.
34.Fit front console.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - front - up to 04MY.

INTERIOR TRIM COMPONENTS
REPAIRS 76-3-19
Fascia - from 04MY
$% 76.46.23
Remove
1.Remove instrument pack.

+ INSTRUMENTS, REPAIRS,
Instrument panel - from 04MY.
2.Remove the Radio/CD module.

+ IN CAR ENTERTAINMENT,
REPAIRS, Radio/CD - from 04MY.
3.Remove 4 screws securing heater controls to
centre console.
4.Remove rotary coupler.

+ RESTRAINT SYSTEMS, REPAIRS,
Rotary coupler - (SRS) air bag system.
5.Disconnect 4 multiplugs from wiper/indicator
switch.6.Loosen clamping screw and remove wiper/
indicator switch.
7.Remove 2 screws from steering column lower
finisher and remove finisher.
8.Open drivers glove box lid and remove fuse box
cover.
9.