wheel LEXUS LS430 2003 Factory Repair Manual
Page 2408 of 4500
42.ADJUST PARKING BRAKE PEDAL TRAVEL (See step 5 on ADJUSTMENT )
43.INSTALL SPEED SENSOR REAR LH
a. Install the speed sensor with the bolt.
Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf)
44.INSTALL REAR DISC (See step 16 on OVERHAUL
)
45.ADJUST PARKING BRAKE SHOE CLEARANCE (See step 21 on OVERHAUL
)
46.INSTALL REAR DISC BRAKE CALIPER ASSY LH (See step 20 on REPLACEMENT
)
47.INSTALL REAR AXLE SHAFT NUT (See REPLACEMENT
)
48.INSPECT AXLE HUB BEARING LOOSENESS (See ON
-VEHICLE INSPECTION )
49.INSPECT AXLE HUB BEARING RUNOUT (See ON
-VEHICLE INSPECTION )
50.STABILIZE SUSPENSION (See step 23 on REPLACEMENT
)
51.FULLY TIGHTEN SHOCK ABSORBER ASSY REAR LH
a. Fully tighten the shock absorber assy LH with the new nut.
Torque: 70 N.m (714 kgf.cm, 52 ft.lbf)
52.INSTALL REAR TIRE
Torque: 103 N.m (1,050 kgf.cm, 76 ft.lbf)
53.ADJUST VEHICLE HEIGHT (W/ AIR SUSPENSION) (See ON
-VEHICLE INSPECTION )
54.INSPECT HEADLIGHT AIM ONLY (See ADJUSTMENT
)
55.INSPECT AND ADJUST REAR WHEEL ALIGNMENT (See ADJUSTMENT
)
56.CHECK ABS SPEED SENSOR SIGNAL (See TEST MODE PROCEDURE
)
REPLACEMENT
HINT:
See COMPONENTS
Use the same procedures for the RH side and LH side.
The procedures listed below are for the LH side.
1.REMOVE REAR TIRE
2.REMOVE REAR DISC BRAKE CALIPER ASSY LH (See REPLACEMENT
)
3.REMOVE REAR DISC (See step 15 on OVERHAUL
)
4.REMOVE REAR AXLE LH HUB BOLT
a. Using SST and a screwdriver or an equivalent to hold, remove the hub bolt.
SST 09628-10011
Page 2492 of 4500
Fig. 60: Signal Waveform Graph
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
OK: REPLACE CRUISE CONTROL ECU ASSY (SEE REPLACEMENT
)
CIRCUIT DESCRIPTION
The laser sensor and cruise control ECU (distance control ECU) transmit the data for general vehicle control
and diagnosis function along the communication line.
The cruise control ECU (distance control ECU) determines the presumed R information based on the signal
from the steering wheel and yaw rate sensor.
The cruise control ECU (distance control ECU) transmits the current vehicle speed and presumed R information
to the laser sensor.
Page 2593 of 4500
Fig. 64: Signal Waveform Graph
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
OK: REPLACE CRUISE CONTROL ECU ASSY (SEE REPLACEMENT
)
CIRCUIT DESCRIPTION
The millimeter wave radar sensor and cruise control ECU (distance control ECU) transmit the data for general
vehicle control and diagnosis function along the communication line.
The cruise control ECU (distance control ECU) determines the presumed R information based on the signal
from the steering wheel and yaw rate sensor.
The cruise control ECU (distance control ECU) transmits the current vehicle speed and presumed R information
to the millimeter wave radar sensor.
Page 2631 of 4500
SENDING UNITS & SENSORS LOCATION
Rear Door W/Motor Lock Assembly LHIn left rear door. See Fig. 29 .
Rear Door W/Motor Lock Assembly RHIn right rear door. See Fig. 29 .
Seat Belt Motor LHBase of left "B" pillar. See Fig. 30 .
Seat Belt Motor RHBase of right "B" pillar. See Fig. 30 .
Seat Climate Fan Motor Rear LH (Seat Back)In left rear seat back. See Fig. 32 .
Seat Climate Fan Motor Rear LH (Seat Cushion)In left rear seat cushion. See Fig. 32 .
Seat Climate Fan Motor Rear RH (Seat Back)In right rear seat back. See Fig. 32 .
Seat Climate Fan Motor Rear RH (Seat Cushion)In right rear seat cushion. See Fig. 32 .
Shoulder Belt Anchor Motor & Position Sensor
(Left)Near center of left "B" pillar. See Fig. 30 .
Shoulder Belt Anchor Motor (Right)Near center of right "B" pillar. See Fig. 30 .
StarterCenter rear of engine. See Fig. 15 .
Suspension Control Actuator Front LHOn left side of engine compartment. See Fig. 15 .
Suspension Control Actuator Front RHOn right side of engine compartment. See Fig. 15 .
Suspension Control Actuator Rear LHNear base of left "C" pillar. See Fig. 30 .
Suspension Control Actuator Rear RHNear base of right "C" pillar. See Fig. 30 .
Telescopic Motor & Position SensorInside base of steering column. See Fig. 18 .
Tilt Motor & Position SensorInside base of steering column. See Fig. 18 .
Washer MotorOn washer fluid reservoir, below left headlight. See
Fig. 15
.
Water Valve Servo MotorCenter of dash. See Fig. 18 .
ComponentLocation
ABS Speed Sensor Front LHAt left rear of engine compartment. See Fig. 12 .
ABS Speed Sensor & Pad Wear Indicator SW Front
RHRight rear of engine compartment. See Fig. 12 .
ABS Speed Sensor & Pad Wear Indicator SW Rear
RHAt right rear wheel assembly. See Fig. 19 .
ABS Speed Sensor Rear LHAt left rear wheel assembly. See Fig. 19 .
A/C Ambient Temp. SensorBehind left side of bumper fascia. See Fig. 12 .
Acceleration SensorOn left side of luggage compartment, behind left
rear fenderwell. See Fig. 19
.
Accel Position SensorBehind left center of dash. See Fig. 2 .
A/C Pressure SensorOn left front of engine compartment. See Fig. 12 .
A/C Room Temperature SensorBehind left center of dash. See Fig. 2 .
A/C Solar Sensor (Rear)Near center of rear speaker shelf, at base of rear
window. See Fig. 19
.
Airbag Sensor AssemblyFront of center console. See Fig. 2 .
Air Bag Sensor Front LHOn left front of engine compartment. See Fig. 12 .
Page 2635 of 4500
MISCELLANEOUS LOCATION
Rear LHIn left rear door. See Fig. 19 .
Door Lock Motor & Door Unlock Detection SW
Rear RHIn right rear door. See Fig. 19 .
Engine Hood Courtesy SWNear hood latch, on front center of engine
compartment. See Fig. 12
.
Head Rest Limit SW Rear LHIn rear seat assembly. See Fig. 32 .
Head Rest Limit SW Rear RHIn rear seat assembly. See Fig. 32 .
Luggage Compartment Door Key Unlock SWIn luggage compartment. See Fig. 28 .
Luggage Electrical Key SWIn luggage compartment decklid. See Fig. 28 .
Oil Pressure SwitchOn lower left front of engine. See Fig. 15 .
Parking Brake SwitchBehind left end of dash, on parking brake
mechanism. See Fig. 17
.
Park/Neutral Position SwitchOn right side of transmission. See Fig. 15 .
Power Seat Control SW (Rear Seat)Left side of rear seat. See Fig. 32 .
Pressure SwitchLower left side of dash. See Fig. 17 .
Rear Armrest Courtesy SWIn rear seat. See Fig. 32 .
Rear Sunshade SW (Rear)In center of rear seat. See Fig. 32 .
Stoplight SwitchAbove brake pedal, on bracket. See Fig. 18 .
ComponentLocation
A/C AmplifierIn luggage compartment. See Fig. 4 .
Airbag Squib (Front Passenger Airbag Assembly)Right side of dash. See Fig. 2 .
Airbag Squib (Steering Wheel Pad)In steering wheel. See Fig. 2 .
Curtain Shield Airbag Squib LHLeft "C" pillar. See Fig. 19 .
Curtain Shield Airbag Squib RHRight "C" pillar. See Fig. 19 .
Data Link Connector 3Below left side of dash. See Fig. 16 .
Door Oscillator Front LHIn left front door. See Fig. 19 .
Door Oscillator Front RHIn right front door. See Fig. 19 .
Door Oscillator Rear LHIn left rear door. See Fig. 19 .
Door Oscillator Rear RHIn right rear door. See Fig. 19 .
GeneratorRight front of engine. See Fig. 13 .
Horn (High)On center radiator support. See Fig. 13 .
Horn (Low)On center radiator support. See Fig. 13 .
Ignition Coil & Ignitor No. 1Above No. 1 spark plug. See Fig. 14 .
Ignition Coil & Ignitor No. 2Above No. 2 spark plug. See Fig. 14 .
Ignition Coil & Ignitor No. 3Above No. 3 spark plug. See Fig. 14 .
Ignition Coil & Ignitor No. 4Above No. 4 spark plug. See Fig. 14 .
Ignition Coil & Ignitor No. 5Above No. 5 spark plug. See Fig. 14 .
Ignition Coil & Ignitor No. 6Above No. 6 spark plug. See Fig. 14 .
Page 2681 of 4500
d. P position test:
Stop the vehicle on a grade (more than 5°) and after shifting into the P position, release the parking
brake. Then, check that the parking lock pawl holds the vehicle in place.
MECHANICAL SYSTEM TESTS
1.PERFORM MECHANICAL SYSTEM TESTS
a. Measure the stall speed.
The object of this test is to check the overall performance of the transmission and engine by
measuring the stall speeds in the D and R positions.
1. Chock the 4 wheels.
2. Connect an OBD II scan tool or hand-held tester to the DLC3.
3. Fully apply the parking brake.
4. Keep your left foot pressed firmly on the brake pedal.
5. Start the engine.
6. Shift into the D position. Press all the way down on the accelerator pedal with your right
foot.
7. Quickly read the stall speed at this time.
Stall speed: 2,400 +/- 150 rpm
8. Do the same test in the R position.
Stall speed: 2,400 +/- 150 rpm
Evaluation:
Page 2683 of 4500
Fig. 8: Time Lag Problem Symptoms Chart
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
HYDRAULIC TEST
1.PERFORM HYDRAULIC TEST
a. Measure the line pressure.
1. Warm up the ATF (Automatic Transmission Fluid).
2. Lift the vehicle up.
3. Remove the test plug on the transmission case center right side and connect SST.
SST 09992-00095 (09992-00231, 09992-00271)
4. Fully apply the parking brake and chock the 4 wheels.
5. Start the engine and check idling speed.
6. Keep your left foot pressing firmly on the brake pedal and shift into D position.
7. Measure the line pressure when the engine is idling.
8. Depress the accelerator pedal all the way down. Quickly read the highest line pressure when
en
gine speed reaches stall speed.
Page 2899 of 4500
Fig. 204: Identifying Passenger Side Junction Block Assy
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
NG: REPAIR OR REPLACE HARNESS OR CONNECTOR (See ELECTRONIC CIRCUIT
INSPECTION PROCEDURE )
OK: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS
TABLE
PATTERN SELECT SWITCH CIRCUIT (SNOW)
CIRCUIT DESCRIPTION
Passenger side J/B ECU receives pattern select switch information, and sends it through the multiplex
communication system and CAN system to the ECM.
ECT SNOW is the system that operates the throttle motor to control engine output to reduce skidding of the
driving wheels, guarantee takeoff acceleration, driving straightness and turning stability.
WIRING DIAGRAM
Page 3312 of 4500
Fig. 33: Exploded View Of Partial Engine Assy Components (15 Of 15)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
REPLACEMENT
1.WORK FOR PREVENTING GASOLINE FROM SPILLING OUT (See PRECAUTION
)
2.DISCONNECT BATTERY NEGATIVE TERMINAL
3.REMOVE HOOD SUB-ASSY (See OVERHAUL
)
4.REMOVE V-BANK COVER
5.REMOVE AIR CLEANER INLET NO.1
6.REMOVE INTAKE AIR CONNECTOR PIPE
7.REMOVE AIR CLEANER ASSY
8.REMOVE FRONT WHEEL
9.REMOVE ENGINE UNDER COVER NO.1
10.REMOVE ENGINE UNDER COVER NO.2
11.DRAIN ENGINE OIL
12.DRAIN ENGINE COOLANT
Page 3314 of 4500
a. Check the steering wheel at the straight-ahead position.
b. Remove the 2 bolts and sliding yoke from the steering intermediate shaft.
Fig. 34: Removing Bolts And Sliding Yoke
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
33.REMOVE FRONT DISC BRAKE CYLINDER ASSY RH (See OVERHAUL
)
34.REMOVE DISC BRAKE CYLINDER ASSY LH (See OVERHAUL
)
35.REMOVE FRONT SUSPENSION UPPER ARM ASSY RH (See REPLACEMENT
)
36.REMOVE FRONT SUSPENSION UPPER ARM ASSY LH (See REPLACEMENT
)
37.REMOVE PNEUMATIC FRONT RH W/ SHOCK ABSORBER CYLINDER ASSY (See
REPLACEMENT
)
38.REMOVE PNEUMATIC FRONT LH W/ SHOCK ABSORBER CYLINDER ASSY (See
REPLACEMENT
)
39.REMOVE HEIGHT CONTROL SENSOR LINK SUB-ASSY FRONT (See REPLACEMENT
)
40.REMOVE STABILIZER BRACKET FRONT (See REPLACEMENT
)
41.DISCONNECT POWER STEERING GEAR HOUSING ASSY
a. Remove the bolt, and disconnect the 2 PS oil tubes from the front frame.
b. Remove the 4 bolts, and disconnect the PS gear housing from the front frame.