ad blue MAZDA PROTEGE 1992 User Guide

G IGNITION SYSTEM
-.-.. .----___ 03UOGX-042
03UOGX-04
--.---- J
03UOGX-044
WEAR AND CARBON
/
c- -BURNT
PLUG GAP
L--
c
DAMAGE AND
,llllll....*llll,lllf DETERIORATIOF
; -,DAMAGE
03UOGX.04
G-18
SPARKPLUGS
Removal / Installation
1. Remove and install the high-tension leads carefully.
Caution
l When the spark plug lead is to be pulled off, be sure
to pull the boot itself, not the wire.
Y’
2. Remove and install the spark plug with a plug socket.
Caution
l Be sure the socket is fit squarely over the spark
plug.
3. Apply anti-seize compound or molybdenum-based lubricant
to the spark plug threads.
4. Tighten the spark plug to the specified torque.
Spark plug Tightening torque:
15-23 N.m (1 S-2.3 m-kg, 11-17 f&lb)
Inspection
1. Remove the spark plug.
2. Connect the spark plug to a high-tension lead.
3. Hold the spark plug with insulated pliers
5-10mm
(0.20-0.39 in) from a ground.
4. Crank the engine and verify that there is a strong blue spark.
4
Note
l If there Is no spark, replace the spark plug.
5. Check the following points. If a problem is found, replace
the spark plug.
l Damaged insulation.
l Worn electrodes.
l Carbon deposits.
If cleaning is necessary, use a plug cleaner or a wire
brush. Clean the upper insulator also.
l Damaged gasket.
l Burnt condition.
Plug gap: 1.0-l .l mm (0.039-0.043 in)

IGNITION SYSTEM . . . ._,
03UOGX-04
Lszl /
P
0 V
- 23UOGX-OC
03UOGX-048
03UOGX-04
03UOGX-0%
IGNITION COIL
Inspection
Spark test
1. Disconnect the high-tension lead from the distributor.
2. Hold it with insulated pliers 5-l
Omm (0.20-0.39 in) from
a ground.
3. Crank the engine and verify that a strong blue spark is
visible.
4. If there is no spark, disconnect the connector from the igni-
tion coil and check for voltage at the positive (+) terminal
of the connector with the ignition switch in the ON position.
Specification: Battery voltage
5. If there is no voltage, check the main fuse, ignition switch,
and wire harness.
Primary coil winding
1. Use an ohmmeter and measure resistance of the primary
coil winding. If not within specification, replace the coil.
Prlmary coil resistance: 0.81-0.99112 (at 2O*C [88*F])
Secondary coil winding
1. Use an ohmmeter and measure resistance of the secon-
dary coil winding. If not within specification replace the coil.
Secondary coil resistance: lo-18 kQ (at 20°C [68*F])
Insulation of case
1. Use a 500V megger tester to measure the insulation resis-
tance between each terminal and the case.
Speclficatlon: 10 MS1 min.
G-19

G IGNITION SYSTEM
I
03UOGX~051
03UOGX-052
DISTRIBUTOR
Spark Test
1. Disconnect the high-tension lead from each spark plug.
2. Hold each insulator with pliers
5-10mm (0.20-0.39 in)
from a ground.
3. Crank the engine and verify that a strong blue spark is
visible.
Electronic Advance Inspection
1. Verify that the ignition timing advances with engine ac-
celeration.
G-20 ._... -~
._ _

IGNITION SYSTEM G
03UOGX-05
03UOGX-05t 3
03UOGX-059
03UOGX-06
VOLTMETER 0
03UOGX-06
IGNITER
Inspection
1. Disconnect the igniter connector.
2. Connect the
SST between the igniter and the wire harness.
3. Connect the connector (4-pin) of the Igniter Checker to the
adapter harness.
4. Connect the power leads of the
SST (Igniter Checker) to
the battery.
Spark test
1. Turn the ignition switch ON.
2. Disconnect the high-tension coil lead from the distributor
and hold it
5--10mm (0.20-0.39in) from a ground.
Caution
l Hold the SW2 ON for no longer than one second.
3. Flip the SW2 ON and OFF, and verify that strong blue sparks
are discharged from the high-tension lead.
Voltage test
1. Turn the ignition switch ON.
2. Connect a voltmeter to the terminal of the black wire of the
adapter harness.
Caution
l Hold the SW2 ON for no longer than one second.
3. Flip the SW2 ON and OFF, and verify that the voltmeter
pointer fluctuates.
G-23

R OUTLINE
OUTLINE
SPECIFICATIONS
Suspension type Item Specification Strut
Shock absorber Double-acting, oil-filled
Coil spring
Stabilizer Type Front Taper wound
Rear Straight wound
Dimension See coil spring specification below
Type Torsion bar
BP SOHC Front 19.1 (0.75) (Hollow type)
Rear 20.0 (0.79) (Hollow type)
Diameter 22.0 (0.87) (Solid type)
mm (in) BP DOHC ;eTrt
21 .O (0.83) (Solid type)
P ,
-
66 SOHC rronr
Rear 20.0 (0.79) (Hollow type)
Maximum Inner 400 f 20
steering angle
Outer 330 f 20
Total mm (in) 2 f 3 (0.08 f 0.12)
Front toe-in
degree 0.2O f 0.3O
Wheel alignment
(*‘Unladen) Camber angle -0005’ f 45’
Caster angle 1055 * 55’
Kingpin angle 12O25’
Total mm (in) 2 f 3 (0.08 * 0.12)
Rear toe-in
degree 0.2O f 0.3O
Camber angle -0°20’ f 45’
*’ Fuel tank full; radiator coolant and engine oil at specified levels; and spare tire, jack, and tools in designated positions.
23UORX.004
Coil Spring Specifications (See next page for coil spring applications)
I Item Wire diameter Coil center Free lel.=-. .
mm iin1 rliamotor mm [in mm (in 1 coil numbs
Front
nath
1 _ . . *St Identification mark color +l
., . . . . I...,
-*.....-.“, * . . . . . ,..-, -....- I--‘, M iA*=
A 13.1 (0.52) 133.5-159.5 (5.26-6.28)
294.5 (11.59) 3.22 Light green
B 13.3 (0.52) 133.7-159.9 (5.26-6.30) 300.5 (11.83)
3.43 Purple Yellow
C 13.4 (0.53)
132.6-158.6 (5.22-6.24) 301.5 (11.87) 3.49
Light blue
D 13.7 (0.54)
132.9-158.9 (5.23-6.26) 302.0 (11.89) 3.52
Pink White
I F I 12f3 Kl5Al I 1.17 A-l!% 8 f!i PR-Fi 751
I RrIl .5 II 1 6x71 I 3.56 Orange
Blue
3 83 Pink -
Brown - .“._ \“.- .,
. “W.., ~ - -. - \-. -- -. - -, -- .-
\’ .‘-‘I t
F 11 .o (0.43) 129.0 (5.08)
335.0 (13.19) -.--
G 11.2 (0.44) 128.8 (5.07)
334.0 (13.15) 3.94
Rnnr l-4
1 I ? 07 AA 1387 /5n7
.?m !i 113 1% 3 an Blue - I I I I .” \v.-7, I&V., \V.“., ---.., \.-. .-, I 11.5 (0.45) 128.5 (5.06)
333.0 (13.11) i:oi Gray
-
J 11.6 (0.46) 128.4 (5.06)
332.5 (13.09) 4.00 Orange
-
l ’ Main identification mark color: Indicated on second coil from bottom.
*’ Auxiliary identification mark color: Indicated on third coil from bottom. 23UORX-005
R-4

FUSE AND JOINT BOX
FUSES
Specifications
Main fuse block
Fuse Color
FUEL INJ 30A Pink
HEAD 30A Pink
MAIN 80A Black
BTN 60A Green
AD FAN 30A Pink
ST SIG 10A Red
ELEC FAN 30A Pink Protected circuit
EGI system
Headlight
Cooling fan, Power window, Sunroof, Wiper and washer, Air conditioner
Door lock, Charging system
Additional cooling fan
Fuel pump
Cooling fan
Fuse box
23UOTX-001
Specifications
Fuse
REAR WIPER 10A
HAZARD 15A
ROOM IOA
ENGINE 15A
RADIO 15A
DOOR LOCK 30A
BELT 30A
POWER WINDOW 30A Color
Red
Blue
Red
Blue
Blue
Green
Green
Green Protected circuit
Rear wiper and washer
Hazard warning
Clock, interior lamp, Cargo compartment lamp, Trunk compartment lamp
Alternator
Audio
Power door lock
Passive shoulder belt
Power window
1
T-13

T FUSE AND JOINT BOX
Specifications (Cont’d)
Fuse Color
METER 15A Blue
WIPER 20A Yellow
STOP 20A Yellow
TAIL 15A
Blue
SUNROOF 15A Blue
DEFOG 20A Yellow
HEATER 30A Light green Protected circuit Instrument panel (gauges and warning lamps), Back-up light, Turn signal,
Cruise control system
Windshield wiper and washer
Stoplight, Horn
Taillight, Side marker light, Parking light, Illumination light, License plate light
Sunroof
Rear window defroster
Blower motor
13UOTX-067
L
r 03UOTX-01
1 BL
PULLER
t
L 03UOTX-01
CIRCUIT
BREAKER
RESET BUTTON
03UOTX.01
Removal / Installation
Main fuse
1. Remove the main fuse box mounting bolts.
2. Open the main fuse box lid and remove the bolt.
3. Remove MAIN 80A fuse.
4. Install in the reverse order of removal.
Fuse
When replacing a fuse, use the fuse puller supplied in the fuse
box cover.
CIRCUIT BREAKER
Note
l Push button to reset circuit breaker after operating
dlagnosls of malfunction.
5
T-14

EXTERIOR LIGHTING SYSTEM
Turn and Hazard Warning Light
Circuit diagram
BTURN 6; HAZARD FLASHER LIGHTS F-l
BLUE3 TRADE NUMBER
FRONT TURN: 1157 (27W)
REAR TURN : 1156 (27W)
HAZARD SWITCH
ILLUMINATION LAMP:
REFER TO SECTION I-4
-01 TURN SWITCH (F) F-02 FLASHER UNIT (F)
I=] (++&I+YI [ml
WITH CHlJISE CONTROL
WITHOUT CRUISE
CONTROL
-05 HAZARD SWITCH (I) E-12 REAR TURN L$“1’ E-13 REAR TURN ‘R$-$
B R/B
G
03UOTX-052
T-34

BLUB TRADE NLlNBER
REAR SIDE MARKER 194 (3.8W1 BLUE TRADE NUNBER
TAILLIGHT, 1157 (BW) LICENSE PLATE: 89 (7.5W)
POSITION: 1157 (BW)
4
0
Y
. JB-03
\B a , JE-07
y5 co , JB-07
\s 0
m TAILLIGHTS
mLICENSE PLATE LIGHTS n REAR SIDE MARKER LIGHTS mPOSITION LIGHTS
E-4
HEADLIGHT
SYSTEM
(SECTION E-I, 21
PLATE LIGHT
ri, & t:, &
Q) &
-10 REAR SIDE MARKER E-11 REAR SIDE MARKER E-12 TAILLIGHT LH (RI E-13 TAILLIGHT RH (R)
LIGHT LH (RI LIGHT RH CR1 E-14 LICENSE PLATE ,I,;,-15 LICENSE PLATE :I$$%16 LICENSE PLATE L$
-17 POSITION LIGHT (:; E-16 POSITION LIGHTEST

VEHICLE IDENTIFICATION NUMBERS(VIN)
(CHASSIS NUMBER)
4 DOOR PROTEGE
JMl 80223 *NO 400001-
JMl BG224*NO 400001-
JMl BG225*NO 400001-
JMl BG226 *NO 400001-
3 DOOR HATCHBACK
JMl BG231 *NO 400001-
JMl BG232*NO 400001-
JMl BG233*NO 400001-
JMl BG234*NO 400001-
WIRING COLOR CODE
Color
Code Color
Code
Blue
L Natural N
Black B Orange
0
Brown
BR
Dark Blue DL
Dark Green
DG
Green
G
Gray
GY
Light Blue LB
Light Green
LG Pink
Red
Purple
Tan
White
Yellow
Violet P
R
PU
T
W
Y
V