MERCEDES-BENZ C240 4MATIC WAGON 2003 S203 Owner's Manual

297 Practical hints
Replacing bulbs
Side marker lamp bulb
Switch off the lights.

Carefully slide lamp towards rear.

Remove front end first.

Twist bulb socket counterclockwise
and pull out.

Pull bulb out of the bulb socket.

Insert new bulb in socket.

Reinstall bulb socket, push in and twist
clockwise.

To reinstall lamp, set rear end in
bumper and let front end snap into
place.
Replacing bulbs for rear lamps
Tail lamp assemblies
Open tailgate (
page 87).

Switch off the lights.

Press button1 on the corresponding
side.

Fold down trim panel2.

Squeeze tabs together3.

Remove bulb holder.
S203 MY03_A.book Page 297 Tuesday, January 28, 2003 2:22 PM

298 Practical hintsReplacing bulbs4Brake lamp
5Turn signal lamp
6Backup lamp
7Rear fog lamp (driver’s side)/tail lamp,
parking, standing and side marker
lamp

Twist bulb socket counterclockwise
and pull out.

Gently push bulb into socket, turn
counterclockwise and remove.

Insert new bulb and reinstall bulb sock-
et.

Reinstall bulb holder and close trim
panel.License plate lamp
1Screws

Switch off the lights.

Loosen both screws1 and remove
lamp.

Replace the tubular lamp and reinstall
lamp.

Retighten the screws.
S203 MY03_A.book Page 298 Tuesday, January 28, 2003 2:22 PM

299 Practical hints
Replacing wiper blades
Replacing wiper blades
Removing
Fold the wiper arm forward.

Press safety tab2 down.

Push wiper blade1 downward and re-
move.Replacing wiper blade insert

Place wiper blade on firm support.

Press down both tabs.

Slide (direction of arrow) the wiper
blade insert out of the retainer claws.

Slide (direction of arrow) the new wiper
blade insert into retainer claws until
tabs are engaged.
Installing
Slide wiper blade onto wiper arm until
it locks in place.
Warning!
G
For safety reasons, remove key from starter
switch before replacing a wiper blade, other-
wise the motor could suddenly turn on and
cause injury.
!Never open the hood when the wiper
arm is folded forward.
Do not allow the wiper arms to contact
the windshield glass without a wiper
blade inserted.
Make certain that the wiper blades are
properly installed. Improperly installed
wiper blades may cause windshield
damage.
For your convenience, we recommend
that you have this work carried out by
an authorized Mercedes-Benz Center.
S203 MY03_A.book Page 299 Tuesday, January 28, 2003 2:22 PM

300 Practical hintsFlat tire
Flat tirePreparing the vehicle
Park the vehicle as far as possible from
moving traffic on a hard surface.

Turn on the hazard warning flashers.

Engage the steering wheel lock in the
straight ahead position and set the
parking brake.

Move the selector lever toP (manual
transmission to first or reverse gear).

Have any passenger exit the vehicle at
a safe distance from the roadway.
Mounting the spare wheel
Prepare the vehicle as described under
"Preparing the vehicle" on this page.

Take the spare wheel out of the trunk
as described on (
page 281) (full size
tire spare wheel) or (page 282)
(Minispare wheel).
Lifting the vehicle

Prevent the vehicle from rolling away
by blocking wheels with wheel chocks
(not included) or other sizable objects.
When changing wheel on a level surface:

Place one chock in front of and one be-
hind the wheel that is diagonally oppo-
site to the wheel being changed.When changing wheel on a hill:

Place chocks on the downhill side
blocking both wheels of the other axle.

Take the two-piece wheel wrench and
the jack out of the cargo compartment
(page 279). Assemble wheel wrench.
Warning!
G
The jack is designed exclusively for jacking
up the vehicle at the jack take-up brackets
built into both sides of the vehicle. To help
avoid personal injury, use the jack only to lift
the vehicle during a wheel change. Never
get beneath the vehicle while it is supported
by the jack. Keep hands and feet away from
the area under the lifted vehicle. Always
firmly set parking brake and block wheels
before raising vehicle with jack.
Do not disengage parking brake while the
vehicle is raised. Be certain that the jack is
S203 MY03_A.book Page 300 Tuesday, January 28, 2003 2:22 PM

301 Practical hints
Flat tire
Wheel cover on vehicles with steel rims
(Canada only)
On wheel to be changed, remove wheel
cover by reaching into two openings of
the wheel cover and pulling away from
the wheel.

On whee l to b e change d, loos en b ut do
not yet remove the wheel bolts (ap-
proximately one full turn with wrench). The jack take-up brackets are located di-
rectly behind the front wheel housings and
in front of the rear wheel housings.

Place jack on firm ground.

Position jack1 under the take-up
bracket2 so that it is always vertical
(plumb-line) as seen from the side,
even if the vehicle is parked on an in-
cline.

Jack up the vehicle until the wheel is a
maximum of 1.2 in (3 cm) from the
ground. Never start engine while vehi-
cle is raised.
always vertical (plumb line) when in use, es-
pecially on hills. Always try to use the jack
on level surface. Make sure that the jack
arm is fully seated in the jack take-up brack-
et. Always lower the vehicle onto sufficient
capacity jackstands before working under
the vehicle.
S203 MY03_A.book Page 301 Tuesday, January 28, 2003 2:22 PM

302 Practical hintsFlat tireRemoving the wheel
1Alignment bolt
Unscrew upper-most wheel bolt and re-
move.

Replace this wheel bolt with the align-
ment bolt1 supplied in the tool kit.

Remove the remaining bolts.

Remove the wheel.Mounting the new wheel
1Wheel bolt for light alloy rims
2Wheel bolt for Minispare wheel or other
steel rims

Clean contact surfaces of wheel and
wheel hub.

Guide the spare wheel onto the align-
ment bolt and push it on.

Insert wheel bolts and tighten them
slightly.
!Do not place wheel bolts in sand or dirt.
This could result in damage to the bolt
and wheel hub threads.
!Wheel bolts2 must be used when
mounting steel rims or the Minispare
wheel. The use of any wheel bolts other
than wheel bolts2 for steel wheel rims
or Minispare wheel can cause physical
damage to the vehicle.!To avoid paint damage, place wheel flat
against hub and hold it there while in-
stalling first wheel bolt.
S203 MY03_A.book Page 302 Tuesday, January 28, 2003 2:22 PM

303 Practical hints
Flat tire

Unscrew the alignment bolt, install last
wheel bolt and tighten slightly.Minispare wheel
In the case of a flat tire, you may tempo-
rarily use the Minispare wheel when ob-
serving the following restrictions:


Do not exceed a vehicle speed of
50 mph (80km/h).


Drive to the nearest tire repair facility
to have the flat tire repaired or re-
placed as appropriate.


Do not operate vehicle with more than
one spare wheel mounted.
Warning!
G
Always replace wheel bolts that are dam-
aged or rusted.
Never apply oil or grease to wheel bolts.
Damaged wheel hub threads should be re-
paired immediately. Do not continue to drive
under these circumstances! Contact an au-
thorized Mercedes-Benz Center or call
Roadside Assistance.
Incorrect mounting bolts or improperly
tightened mounting bolts can cause the
wheel to come off. This could cause an acci-
dent. Be sure to use the correct mounting
bolts.
Warning!
G
Use only genuine equipment
Mercedes-Benz wheel bolts. They are identi-
fied by the Mercedes star. Other wheel bolts
may come loose.
Do not tighten the wheel bolts when the ve-
hicle is raised. Otherwise the vehicle could
tip over.
Warning!
G
The dimensions of the Minispare wheel are
different from those of the road wheels. As
a result, the vehicle handling characteristics
change when driving with a Minispare wheel
mounted.
The spare wheel should only be used tempo-
rarily, and replaced with a regular road
wheel as quick as possible.
S203 MY03_A.book Page 303 Tuesday, January 28, 2003 2:22 PM

304 Practical hintsFlat tireLowering the vehicle
Lower vehicle by turning crank coun-
terclockwise until vehicle is resting ful-
ly on its own weight.

Remove the jack.
1-5 Wheel bolts

Tighten the five wheel bolts evenly, fol-
lowing the diagonal sequence illustrat-
ed (1 to5), until all bolts are tight.
Observe a tightening torque of 80 ft lb
(110 Nm).

Before storing the jack in the cargo
compartment, it should be fully col-
lapsed, with handle folded in.
Wheel cover on vehicles with steel rims
(Canada only)
Position small wheel cover opening
over tire valve and press wheel cover
against wheel rim.

Now press (do not hit) opposite side of
wheel cover against wheel rim until
seated.
Make certain that the springs of the
wheel cover are firmly seated in the
outer rim of the steel wheel.
Warning!
G
Have the tightening torque checked after
changing a wheel. The wheels could come
loose if they are not tightened to a torque of
80 ft lb (110 Nm).
S203 MY03_A.book Page 304 Tuesday, January 28, 2003 2:22 PM

305 Practical hints
Battery
Battery
The battery is located in the engine com-
partment on the right hand side.
Removal of filter box:
Release the three clamps1.

Remove filter box.
Installation of filter box:

Insert filter box properly.

Secure it with the three clamps1.
Warning!
G
Failure to follow these instructions can re-
sult in severe injury or death.
Never lean over batteries while connecting,
you might get injured.
Battery fluid contains sulfuric acid. Do not
allow this fluid to come in contact with eyes,
skin or clothing. In case it does, immediately
flush affected area with water and seek
medical help if necessary.
A battery will also produce hydrogen gas,
which is flammable and explosive. Keep
flames or sparks away from battery, avoid
improper connection of jumper cables,
smoking etc.
!Never loosen or detach battery termi-
nal clamps while the engine is running
or the key is in the starter switch. Oth-
erwise the alternator and other elec-
tronic components could be severely
damaged.
Have the battery checked regularly by
an authorized Mercedes-Benz Center.
Refer to Service Booklet for mainte-
nance intervals or contact your autho-
rized Mercedes-Benz Center for further
information.Warning!
G
Do not place metal objects on the battery as
this could result in a short circuit.
Use leak-proof battery only to avoid the risk
of acid burns in the event of an accident.
S203 MY03_A.book Page 305 Tuesday, January 28, 2003 2:22 PM

306 Practical hintsBattery
Disconnecting the battery
Turn off all electrical consumers.

Open the hood (
page 234).

Remove the filter box.

Disconnect the battery negative
lead1.

Remove the cover2 from the positive
terminal.

Disconnect the battery positive lead.
Removing the batteries
Remove the screw-nuts securing the
battery.

Remove the battery bracket.

Take out the battery.
Charging and reinstalling batteries
Charge battery in accordance with the
instructions of the battery charger
manufacturer.

Reinstall the charged battery. Follow
the previously described steps in re-
verse order.
Warning!
G
With a disconnected battery

y o u w i l l n o l o n g e r b e a b l e t o t u r n t h e k e y
in the starter switch


the selector lever will remain locked in
positionP
Warning!
G
Never charge a battery while still installed in
the vehicle. Gases may escape during charg-
ing and cause explosions that may result in
paint damage, corrosion or personal injury.
S203 MY03_A.book Page 306 Tuesday, January 28, 2003 2:22 PM