MERCEDES-BENZ ML430 1997 Complete Repair Manual

Page 1971 of 4133


WH58.30-Z-1002-09A
Headlamp adjuster
Robert Bosch GmbH

Franz Oechsle Str. 4

D-73207 Plochingen,

Germany

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Page 1972 of 4133


AR88.20-P-2200GK
Remove/install rear bumper
26.2.01

MODEL
163.113 #A as of 289565,

163.113 #X as of 754620,

163.154 #A as of 289565,

163.128 /157 /175

P88.20-2200-09


Remove/Install

1.1
Disconnect antenna connector of E-call

emergency call system

Only with emergency call system E-Call,

code 349.

The connector is located behind side flap on

right C-pillar paneling at vehicle jacking point.

2
Remove panelings (1)

Do not damage paint. Do not break off

clips.

Installation wedge

*115589035900

3
Remove screws (2)


*BA88.20-P-1008-01B

4.1
Remove nut for dirt trap retaining strap from

vehicle underbody

Only if present


*BA88.30-P-1004-01A

5
Pull bumper toward rear and remove

Do not damage paint/wiring harness.

Pull directly over clips (arrows) and

detach from bracket.


Installation:
Align bumper at tailgate and
at taillamps

6.1
Remove rubber seal for E-call emergency call

system antenna from body at right

Only with emergency call system E-Call,

code 349.

7.1
Detach connector from Parktronic system

Only with Parktronic system (PTS), code

220a.


Remove left rubber seal from body.

8
Install in the reverse order


Bumper
Number

Designation
Model 163

BA88.20-P-1008-01B
Screw for rear bumper on mount
Nm
8

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Page 1973 of 4133


Detachable body components, underride guard

Number

Designation
Model 163

as of

1.9.01

BA88.30-P-1004-01A
Nut for retaining strap on mud guard on vehicle

underbody
Nm
6

Long wedge

115 589 03 59 00

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Page 1974 of 4133


GF82.15-P-2100GH
Telescopic nozzle for headlamp cleaning system, location/task/design/function
26.3.01

MODEL
163 as of 01.09.01 with CODE (600a) headlamp cleaning system

P82.15-2084-06

1
Telescopic nozzles

Telescopic nozzle for headlamp cleaning

system, location
The two telescopic nozzles are both arranged

in the front bumper, under the headlamps.

Telescopic nozzle for headlamp cleaning

system, design
The telescopic nozzle is a hydraulically

extendable telescoping section with

integrated return springs and has no electrical

connection.

Telescopic nozzle for headlamp cleaning

system, task
Cleaning of headlamp glass
Function of headlamp cleaning system

telescopic nozzles

GF82.15-P-2100-04GH

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Page 1975 of 4133


GF82.15-P-0002-03GH
Headlamp cleaning system (HCS), location of

components

n

P82.15-2083-06

F2k5
Relay 5

M5/2
HCS pump

N10/1
Extended activity module (EAM)

S4/1
HCS [SRA] switch

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Page 1976 of 4133


GF82.15-P-9998GHZ
Survey of system components for headlamp cleaning system (HCS),

location/task/design/function
30.3.01

MODEL
163 as of 01.9.01 with CODE (600a) headlamp cleaning system

Headlamp cleaning system (HCS), location of

components

GF82.15-P-0002-03GH

Telescopic nozzle for headlamp cleaning

system, location/task/design/function

GF82.15-P-2100GH

Table of contents, function description for

headlamp cleaning system (HCS)

GF82.15-P-0998GHZ

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Page 1977 of 4133


GF82.15-P-2100-04GH
Function of headlamp cleaning system

telescopic nozzles

n

After the
HCS pump (M5/2)
has started to operate, pressure builds

up in the washing water line for approx. 1 second. Driven by the

water pressure, the nozzles first move telescopically into the cleaning

position. Then as a result of a further pressure rise, a valve at each

telescopic nozzle opens and an exactly metered quantity of washing

water is sprayed onto the headlamp lenses.
Swirl chambers are provided at the tips of the telescoping sections

and these ensure controlled propagation of the water jet, even when

traveling fast. After the cleaning process, the telescoping sections

are retracted back into the starting position with the aid of return

springs.

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Page 1978 of 4133


AR82.15-P-6100GH
Remove/install telescoping nozzle for headlamp cleaning system
9.5.00

MODELS
163.113 /128 /154 /157 /172 /175 with CODE (600a) Headlamp cleaning system

MODEL
163.174

P82.15-2067-06

1
Water hose

2
Retaining clip

3
Screws

4
Cover

5
Telescopic nozzle


Remove/Install

1
Remove the front bumper
with visual enhancement package, code U49.
AR88.20-P-2000GI

As of VIN A289565, X754620.

AR88.20-P-2000GJ

2
Remove retaining clip (2) and water hose (1)

from telescopic nozzle

3
Unscrew screws (3) from mount of telescopic

nozzle

4
Remove cover (4) from telescopic nozzle

Risk of breakage!


Press telescopic nozzle upward to obtain

access to the retaining lugs for the cover from

above

5
Remove telescopic nozzle (5) together with

mount

6.1
Remove mount from telescoping nozzle

Only when the telescopic nozzle is

replaced.

7
Install in the reverse order

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Page 1979 of 4133


AR88.30-P-2000-01GH
Remove brush guard

Modification notes
10.8.01

Value modified from 25 Nm to 49 Nm
Value modified in BA88.30-P-1003-01A for

model 163 up to 31.8.01

*BA88.30-P-1003-01A


Detachable body components, underride guard

Number

Designation
Model 163

up to

31.8.01

BA88.30-P-1002-01A
Nut, spacer tube on brush guard
Nm
86

BA88.30-P-1003-01A
Screw, mount on brush guard
Nm
49

BA88.30-P-1011-01A
Bolt, underride guard to brush guard
Nm
25

BA88.30-P-1015-01A
Nut, underride guard to bracket
Nm
49

BA88.30-P-1016-01A
Bolt, front section of underride guard to rear

section of underride guard
Nm
49

P88.30-2150-06

1.1
Remove screws (1) and nuts (2) from

underride guard (3) at bottom of vehicle

.

Only if available.

2
Remove screw for brush guard (4) from

inner mount at bottom (5)

3
Remove nut for spacer tube (6)

4
Remove spacer sleeve (7) from spacer

tube nut (6).

5
Remove brush guard (8) toward front.

Carefully move out brush guard so that
paint is not damaged.

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Page 1980 of 4133


AR88.20-P-2000GH
Remove/install front bumper
14.3.97

MODEL
163.113 /154 #A up to 289564,

163.113 #X up to 754619,
163.154 #X up to 716524,

163.136 /172 except CODE (U49) Styling package

P88.20-0375-09

1
Nut
2
Nuts

1a
Screw


Remove/Install

1.1
Remove brush guard together with underride

guard

If installed.

AR88.30-P-2000-01GH


*BA88.30-P-1002-01A


*BA88.30-P-1003-01A


*BA88.30-P-1011-01A


*BA88.30-P-1015-01A


*BA88.30-P-1016-01A

2
Unscrew nut (1)

Left and right at inside.


*BA88.20-P-1001-01B

3
Unscrew bolt (1a)

Left and right at inside.


*BA88.20-P-1002-01B

4
Remove front bumper grille.


Carefully remove front bumper grille so

that bumper grille and bumper grille mount

cannot be damaged.

Loosen retainers and pull to outside

Pulling hook

*140589023300

5.1
Remove outside temperature sensor from

front bumper.

If installed.

6
Unscrew nuts (2)


*BA88.20-P-1003-01B

7
Remove bumper toward front.

Do not damage paint.

8
Install in the reverse order


Detachable body components, underride guard

Number

Designation
Model 163

up to

31.8.01

BA88.30-P-1002-01A
Nut, spacer tube on brush guard
Nm
86

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