MERCEDES-BENZ ML430 1997 Complete Repair Manual
Page 1971 of 4133
WH58.30-Z-1002-09A
Headlamp adjuster
Robert Bosch GmbH
Franz Oechsle Str. 4
D-73207 Plochingen,
Germany
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Page 1972 of 4133
AR88.20-P-2200GK
Remove/install rear bumper
26.2.01
MODEL
163.113 #A as of 289565,
163.113 #X as of 754620,
163.154 #A as of 289565,
163.128 /157 /175
P88.20-2200-09
Remove/Install
1.1
Disconnect antenna connector of E-call
emergency call system
Only with emergency call system E-Call,
code 349.
The connector is located behind side flap on
right C-pillar paneling at vehicle jacking point.
2
Remove panelings (1)
Do not damage paint. Do not break off
clips.
Installation wedge
*115589035900
3
Remove screws (2)
*BA88.20-P-1008-01B
4.1
Remove nut for dirt trap retaining strap from
vehicle underbody
Only if present
*BA88.30-P-1004-01A
5
Pull bumper toward rear and remove
Do not damage paint/wiring harness.
Pull directly over clips (arrows) and
detach from bracket.
Installation:
Align bumper at tailgate and
at taillamps
6.1
Remove rubber seal for E-call emergency call
system antenna from body at right
Only with emergency call system E-Call,
code 349.
7.1
Detach connector from Parktronic system
Only with Parktronic system (PTS), code
220a.
Remove left rubber seal from body.
8
Install in the reverse order
Bumper
Number
Designation
Model 163
BA88.20-P-1008-01B
Screw for rear bumper on mount
Nm
8
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Page 1973 of 4133
Detachable body components, underride guard
Number
Designation
Model 163
as of
1.9.01
BA88.30-P-1004-01A
Nut for retaining strap on mud guard on vehicle
underbody
Nm
6
Long wedge
115 589 03 59 00
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Page 2
Page 1974 of 4133
GF82.15-P-2100GH
Telescopic nozzle for headlamp cleaning system, location/task/design/function
26.3.01
MODEL
163 as of 01.09.01 with CODE (600a) headlamp cleaning system
P82.15-2084-06
1
Telescopic nozzles
Telescopic nozzle for headlamp cleaning
system, location
The two telescopic nozzles are both arranged
in the front bumper, under the headlamps.
Telescopic nozzle for headlamp cleaning
system, design
The telescopic nozzle is a hydraulically
extendable telescoping section with
integrated return springs and has no electrical
connection.
Telescopic nozzle for headlamp cleaning
system, task
Cleaning of headlamp glass
Function of headlamp cleaning system
telescopic nozzles
GF82.15-P-2100-04GH
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Page 1975 of 4133
GF82.15-P-0002-03GH
Headlamp cleaning system (HCS), location of
components
n
P82.15-2083-06
F2k5
Relay 5
M5/2
HCS pump
N10/1
Extended activity module (EAM)
S4/1
HCS [SRA] switch
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Page 1976 of 4133
GF82.15-P-9998GHZ
Survey of system components for headlamp cleaning system (HCS),
location/task/design/function
30.3.01
MODEL
163 as of 01.9.01 with CODE (600a) headlamp cleaning system
Headlamp cleaning system (HCS), location of
components
GF82.15-P-0002-03GH
Telescopic nozzle for headlamp cleaning
system, location/task/design/function
GF82.15-P-2100GH
Table of contents, function description for
headlamp cleaning system (HCS)
GF82.15-P-0998GHZ
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Page 1977 of 4133
GF82.15-P-2100-04GH
Function of headlamp cleaning system
telescopic nozzles
n
After the
HCS pump (M5/2)
has started to operate, pressure builds
up in the washing water line for approx. 1 second. Driven by the
water pressure, the nozzles first move telescopically into the cleaning
position. Then as a result of a further pressure rise, a valve at each
telescopic nozzle opens and an exactly metered quantity of washing
water is sprayed onto the headlamp lenses.
Swirl chambers are provided at the tips of the telescoping sections
and these ensure controlled propagation of the water jet, even when
traveling fast. After the cleaning process, the telescoping sections
are retracted back into the starting position with the aid of return
springs.
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Page 1978 of 4133
AR82.15-P-6100GH
Remove/install telescoping nozzle for headlamp cleaning system
9.5.00
MODELS
163.113 /128 /154 /157 /172 /175 with CODE (600a) Headlamp cleaning system
MODEL
163.174
P82.15-2067-06
1
Water hose
2
Retaining clip
3
Screws
4
Cover
5
Telescopic nozzle
Remove/Install
1
Remove the front bumper
with visual enhancement package, code U49.
AR88.20-P-2000GI
As of VIN A289565, X754620.
AR88.20-P-2000GJ
2
Remove retaining clip (2) and water hose (1)
from telescopic nozzle
3
Unscrew screws (3) from mount of telescopic
nozzle
4
Remove cover (4) from telescopic nozzle
Risk of breakage!
Press telescopic nozzle upward to obtain
access to the retaining lugs for the cover from
above
5
Remove telescopic nozzle (5) together with
mount
6.1
Remove mount from telescoping nozzle
Only when the telescopic nozzle is
replaced.
7
Install in the reverse order
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Page 1979 of 4133
AR88.30-P-2000-01GH
Remove brush guard
Modification notes
10.8.01
Value modified from 25 Nm to 49 Nm
Value modified in BA88.30-P-1003-01A for
model 163 up to 31.8.01
*BA88.30-P-1003-01A
Detachable body components, underride guard
Number
Designation
Model 163
up to
31.8.01
BA88.30-P-1002-01A
Nut, spacer tube on brush guard
Nm
86
BA88.30-P-1003-01A
Screw, mount on brush guard
Nm
49
BA88.30-P-1011-01A
Bolt, underride guard to brush guard
Nm
25
BA88.30-P-1015-01A
Nut, underride guard to bracket
Nm
49
BA88.30-P-1016-01A
Bolt, front section of underride guard to rear
section of underride guard
Nm
49
P88.30-2150-06
1.1
Remove screws (1) and nuts (2) from
underride guard (3) at bottom of vehicle
.
Only if available.
2
Remove screw for brush guard (4) from
inner mount at bottom (5)
3
Remove nut for spacer tube (6)
4
Remove spacer sleeve (7) from spacer
tube nut (6).
5
Remove brush guard (8) toward front.
Carefully move out brush guard so that
paint is not damaged.
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Page 1980 of 4133
AR88.20-P-2000GH
Remove/install front bumper
14.3.97
MODEL
163.113 /154 #A up to 289564,
163.113 #X up to 754619,
163.154 #X up to 716524,
163.136 /172 except CODE (U49) Styling package
P88.20-0375-09
1
Nut
2
Nuts
1a
Screw
Remove/Install
1.1
Remove brush guard together with underride
guard
If installed.
AR88.30-P-2000-01GH
*BA88.30-P-1002-01A
*BA88.30-P-1003-01A
*BA88.30-P-1011-01A
*BA88.30-P-1015-01A
*BA88.30-P-1016-01A
2
Unscrew nut (1)
Left and right at inside.
*BA88.20-P-1001-01B
3
Unscrew bolt (1a)
Left and right at inside.
*BA88.20-P-1002-01B
4
Remove front bumper grille.
Carefully remove front bumper grille so
that bumper grille and bumper grille mount
cannot be damaged.
Loosen retainers and pull to outside
Pulling hook
*140589023300
5.1
Remove outside temperature sensor from
front bumper.
If installed.
6
Unscrew nuts (2)
*BA88.20-P-1003-01B
7
Remove bumper toward front.
Do not damage paint.
8
Install in the reverse order
Detachable body components, underride guard
Number
Designation
Model 163
up to
31.8.01
BA88.30-P-1002-01A
Nut, spacer tube on brush guard
Nm
86
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