MERCEDES-BENZ ML430 1997 Complete Repair Manual

S-B-82.70/179A
February 20023 CDMA PROGRAMMING
1. Obtain the following information from the cellular carrier before beginning the programming sequence:
• Cellular telephone number: __ __ __ - __ __ __ - __ __ __ __
• Carrier analog system I.D.: __ __ __ __ __ (I.D. number will be 1 to 5 digits)
• Carrier digital system I.D.: __ __ __ __ __ (I.D. number will be 1 to 5 digits)
Note: Generally, the analog and digital system I.D. numbers will be the same. Questions regarding
system I.D. numbers should be addressed with the cellular carrier.
2. Program as follows:
StepToPress (Input)Telephone Displays
1Enter
Programming
ModePress: 7, 4, 6, 6, 3, #, MENU,
MENUNam 1
Nam 2
2
Selecting NAM Choose “SELECT” for NAM 1 MIN: 0000000000
3Enter Phone
NumberInsert the ten digit MIN
through the keypad and select
“OK” (This is the customer’s
cellular number)IMSI
4Enter AMPS
System I.D.Scroll down to AMPS Sys ID,
insert the number and select
“OK” (AMPS data is provided
by the carrier)CDMA Sys ID:
5Enter CDMA
System I.D.Insert the CDMA Sys ID and
select “OK” (CDMA data is
provided by the carrier)MIN:
6Finalizing
ProgrammingSelect “DONE” and then press
the “END” keyMain Menu
Note: The telephone will display “Try Again” if an entry error is made. Press “CLR” to erase the
message/incorrect digits or press and hold “CLR” to clear all digits and then enter the correct number
and press “STO.”
3. After the “Entry Done” message appears, the telephone will display “Searching” as it attempts to contact
a network. W hen the “Searching” message disappears, the telephone is ready for use.
4. To program a second number, follow step 1 in the table below and steps 2-6 in the above table.
StepToPress (Input)Phone Displays
1Enter NAM2
Programming
Mode7, 4, 6, 6, 3, #, 2, FCN, FCN Enter MIN
Note: Be sure to obtain the system I.D. for each before beginning the programming sequence if the
second through fourth numbers are with different cellular carriers.
Note: The CDMA telephone has a two telephone number maximum. Refer to the operation guide for
instructions on how to switch between the various telephone numbers.

AZ82.60-P-0004A
Retrofit vehicle video system
3.10.00

MODELS
163.136 /154 /172 1A as of 145273,

163.136 /154 /172 1X as of 708319,

163.113 /128 /157 /174 /175 1#

left hand drive vehicle

P82.60-2376-08

1
Central interface module

2
Video monitor

3
Video player
B

Video/DVD player wiring harness

C
Wiring harness for video monitor

4

Auxiliary interface module

5
DVD player wiring harness

A2
Radio

P82.60-2399-01 P82.60-2400-01 P82.60-2444-01

6
Antenna cable for FM modulator

7
Vehicle antenna cable

8
Self-adhesive foamed material

9
Antenna cable for FM modulator
Illustrated as of VIN A289565, X754620

13
Auxiliary interface module connector

14
Mount for center console

Illustrated up to VIN A289564, X754619

10
Wiring harness for auxiliary interface

module

11
Clip

12
Self-adhesive foamed material


Remove

1
Remove center console

f

Remove/install center console

AR68.20-P-2000GH

2
Remove center console insulating mat

3
Remove rear air duct
Up to VIN A289564, X754619. 2 screws

at rear air duct.

4
Remove radio (A2)

f

Remove/install radio

AR82.60-P-7502EA

5
Remove glove compartment

f

Remove/install glove compartment

AR68.10-P-1400GI

Torx bit set

*000589011000

6
Loosen upper section of right front door

rubber seal

7
Remove A-pillar paneling on right

f

Remove/install paneling on A-pillar

AR68.30-P-4050GH

Long wedge

*115589035900

8
Remove right sun visor

f

Remove/install sun visor

AR68.60-P-5480GH

9
Remove right front handle

Open covers for handles, press down clip

on each side of handle, at the same time

press handle upward and pull out.

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10
Remove edge guard for tilting/sliding roof

cutout

11
Release upper right B-pillar paneling

12
Remove covers at lower rear seat

Do NOT remove center cover for lower

40% seat. Do NOT reinstall curtain on 60%

front bench seat.

f

Remove and install cover on bottom of rear

seat

AR91.12-P-1100GH

13
Release side shade at the 60% bench

Fold shade upward so that the working

area is not obstructed.

14
Remove 40% rear seat

f

Remove and install bench

AR91.12-P-1010GI

Torx bit set

*000589011000


Install

15
Retrofit central interface module (1)

AZ82.60-P-0004-01A

16
Insert antenna cable for FM modulator (6) into

vehicle antenna cable (7)

17
Cover connector with self-adhesive foamed

material (8)

18
Plug remaining antenna cable of FM

modulator (9) into radio

19
Install radio (A2)

f

Remove/install radio

AR82.60-P-7502EA

20
Retrofit video monitor (2) and wiring harness

of video monitor (C)


With
glass version of electric sliding/tilting

roof, code 414a.

AZ82.60-P-0004-02A


Except
glass version of electric

sliding/tilting roof, code 414a.
AZ82.60-P-0004-02B

21
Secure upper right B-pillar paneling

Ensure that the lugs of the seat belt height

adjustment are located correctly in the recess

clearance of the paneling.

22
Install right front handle

23
Install right sun visor

f

Remove/install sun visor

AR68.60-P-5480GH

24
Install right front A-pillar cover

f

Remove/install paneling on A-pillar

AR68.30-P-4050GH

25
Re-secure upper area of rubber door seal

26
Route wiring harness of video/DVD player

(B), additional interface module (4) and wiring

harness of video monitor (C) later
Up to VIN A289564, X754619.

AZ82.60-P-0004-03A

As of VIN A289565, X754620.

AZ82.60-P-0004-03B

27
Retrofit auxiliary interface module (4) in

center console

Up to VIN A289564, X754619.

AZ82.60-P-0004-04A

As of VIN A289565, X754620.

AZ82.60-P-0004-04B

28
Install center console insulating mat

29
Install center console

f

Remove/install center console

AR68.20-P-2000GH

30.1
Plug in plug of additional interface module

and secure the wiring harness of the

additional interface module (10) to the clip

(11) together with the wiring harness of the

rear power windows in the center console

Up to VIN A289564, X754619.

30.2
Insert auxiliary interface module (13)

connector and route between center console

mount (14) and center console.

As of VIN A289565, X754620.

31.1
Secure auxiliary interface module plug in the

left rear corner of the ashtray housing using

self-adhesive foamed material (12)

Up to VIN A289564, X754619.

32
Open ashtray and cup holder and close to

check correct function

33
Attach side shade of the 60% bench

34.1
Retrofit video player (3)

AZ82.60-P-0004-05A


*BA91.12-P-1005-03A


*BA91.12-P-1008-03A

34.2
Retrofit DVD player

AZ82.60-P-0005-01GH

35
Install 40% rear seat

f

Remove and install bench

AR91.12-P-1010GI

Torx bit set

*000589011000

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36
Install remaining covers under rear seat bench

Replace cover under rear seat bench at

rear with cover from the conversion kit.

f

Remove and install cover on bottom of rear

seat

AR91.12-P-1100GH

37
Disconnect ground lead from battery

f

Disconnect ground lead from battery

AR54.10-P-0003A

38
Retrofit voltage supply for central interface

module (1)

AZ82.60-P-0004-06A

39
Install glove compartment

f

Remove/install glove compartment

AR68.10-P-1400GI

Torx bit set

*000589011000

40
Connect ground cable for battery

f

Disconnect ground lead from battery

AR54.10-P-0003A

41.1
Initialize DVD player

As of VIN A289565, X754620.

AZ82.60-P-0004-07GH


Rear seats

Number

Designation
Model

163 as of

09/99

BA91.12-P-1005-03A
Nuts for rear seat console on vehicle floor
NM
40

BA91.12-P-1008-03A
Screws for rear seat console on vehicle floor
NM
40

115 589 03 59 00

Longitudinal wedge

Torx bit set

000 589 01 10 00

Parts ordering notes
Part no.

Designation
Quantity

B6 782 6500
Monitor, anthracite/orion, with 2 earphones (NTSC)
1

B6 782 6501
Monitor, java, with 2 earphones (NTSC)
1

B6 782 6505
DVD player (national code 1), with bracket
1

B6 782 6506
Video player (NTSC), with bracket
1

B6 782 6507
Earphones (NTSC)
1

B6 782 6508
Radio-controlled earphones (NTSC)
1

B6 782 6530
Floor covering at bottom of rear seat, orion (only with video player) (NTSC)
1

B6 782 6531
Floor covering at bottom of rear seat, anthracite (only with video player) (NTSC)
1

B6 782 6532
Floor covering at bottom of rear seat, Java (only with video player) (NTSC)
1

B6 782 6536
Monitor, anthracite/orion, with 2 earphones (PAL)
1

B6 782 6537
Monitor, java, with 2 earphones (PAL)
1

B6 782 6538
DVD player (national code 2), with bracket
1

B6 782 6539
Video player (PAL), with bracket
1

B6 782 6540
Floor covering at bottom of rear seat, orion (only with video player) (PAL)
1

B6 782 6541
Floor covering at bottom of rear seat, anthracite (only with video player) (PAL)
1

B6 782 6542
Floor covering at bottom of rear seat, Java (only with video player) (PAL)
1

B6 782 6545
Earphones (PAL)
1

B6 782 6551
Central interface module
1

B6 782 6570
Supplementary kit as of VIN A289565, X754620 (PAL)
1

B6 782 6571
Supplementary kit as of VIN A289565, X754620 (NTSC)
1

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BB00.40-P-0224-01A
Viscosity classes of engine oils (car engines)
Passenger vehicle engines

(BR 100, BR 200, BR 600)

Commercial vehicle engines from the
passenger vehicle sector

(BR 100, BR 200, BR 600)

Industrial engines from the passenger

vehicle sector (BR 100, BR 200, BR 600)

Sheet 224.1

P00.40-0210-11

A precise application of the SAE grades in accordance with ambient

air temperatures would require more frequent engine-oil changes.

The temperature limits for the SAE grades should therefore be

regarded as guidelines, which can be exceeded or undercut for a

short duration.

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AR20.40-P-5660C
Remove/install viscous fan clutch
12.6.96

ENGINE
112 in MODEL 210, 202, 163.154 /157, 129

ENGINE
113 in MODEL 210, 208, 202, 163.172, 129

ENGINE
112.945 in MODEL 463.209 /232 /233 /244 /245 /250

ENGINE
113.962 in MODEL 463.206 /240 /241 /247 /248 /249 /254

ENGINE
113.982 in MODEL 463.243 /246

P20.40-0237-06

Shown on Engine 112

1
Counterholder

2
Belt pulley

3
Viscous fan

4
Torque wrench

5
Open-end wrench bit


Remove/Install

1
Fit counterholder (1) on bolts of belt pulley

(2), counterhold

Belt pulley of coolant pump


*113589004000

2
Unscrew union nut at visocus fan (3)

Right-hand thread.


Installation:
Use torque wrench with

open-end wrench bit.


*BA20.40-P-1002-01B


*113589000100

3
Unbolt fan at viscous clutch


Installation:
The installation position of

the fan is preset through cast-on ribs at fan

ring.


*BA20.40-P-1001-01B

4
Install in the reverse order


Fan, fan clutch

Number

Designation
Engine

112.910/911/912/
913/914/915/
916/917/920/
921/922/923/
940/941/942/
943/944/945/
946/947/949/
951/953/954/
955/960/961/

970/972/973/975
Engine

113

BA20.40-P-1001-01B
Fan to viscous clutch
Nm
1010

BA20.40-P-1002-01B
Viscous clutch to bearing body
Nm
4545

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113 589 00 01 00113 589 00 40 00

Counterholder

Open-end wrench bit

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Page 2

AD54.30-P-3000-02A
Warning buzzer function check IC

Warning buzzer
D
Light reminder and parking brake reminder

D
Key reminder

I
D
Seat belt reminder

for approx. 6 s

I
,
M
,
H
and Korea

for approx. 12 s

G

The warning tone is interrupted as soon as the seat belt buckle is

inserted.

D
Warning tone for a shortage of oil

D
Vehicle speed warning

G
> 120 km/h, v-limit warning (cruise

control)

D
In addition the symbol for vehicle speed warning appears in the
instrument cluster with multi-function display.
D

On model 163 a warning tone sounds for approx. 5 seconds if the

CAN signal is unusable.

D
Model 168 with automatic clutch system features an audible gear

warning.

It sounds if a gear is engaged at the same time as the driver's

door is opened. Brake and accelerator pedal must not be

operated.

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Page 1

AR40.15-P-0080A
Remove/install wheel sensor
1.4.99

MODELS
210.074 /274 with CODE (475) Tire pressure indicator

MODELS
211 with CODE (475) Tire pressure indicator

MODELS
215 with CODE (475) Tire pressure indicator

MODELS
220 with CODE (475) Tire pressure indicator

MODELS
230 with CODE (475) Tire pressure indicator

MODELS
240 with CODE (475) Tire pressure indicator

P40.15-2077-06

1
Union nut

2
Spacer ring (2x45°)

3
Valve body

4
Pin

4
2 mm

5
Screw

a
Date of manufacture

b
Identcode

A69/1
Left front TPM [RDK] wheel sensor

A69/2
Right front TPM [RDK] wheel

sensor

A69/3
Left rear TPM [RDK] wheel sensor

A69/4
Right rear TPM [RDK] wheel sensor

A69/5
Spare wheel TPM wheel sensor


Remove

1
Detach tires

AR40.10-P-1030A

2
Unscrew union nut (1) and remove spacer

ring (2

B
45 °)

Counterhold valve body (3) using

installation tool for tire pressure monitor or pin

4
2 mm (4) in drill hole (arrow).


Installation tool for tire pressure monitor

*WH58.30-Z-1040-06A

3
Remove TPM wheel sensor
Left front tire pressure monitor wheel

sensor (A69/1), right front tire pressure

monitor wheel sensor (A69/2), left rear tire

pressure monitor wheel sensor (A69/3), right

rear tire pressure monitor wheel sensor (A69/4)

4
Unscrew bolt (5) and remove valve body (3).


Check

5
Carry out visual inspection

Do not remove the white filter surface on

the underside of the TPM wheel sensor. Do

not clean TPM wheel sensor with compressed

air, solvents, or detergents. Wipe off dirt with

a clean, lint-free cloth only.


Install new TPM wheel sensor if:

D
The white filter surface of the TPM wheel

sensor is damaged or dirty

D
Tire sealant was used

D
Damage can be seen

D
The TPM wheel sensor is more than 5

years old according to the date of

manufacture (a).


Install


Replace all valve parts.

Observe different valve versions.

6
Insert bolt (5) through the hole in the TPM

wheel sensor and screw on valve body (3)

approx. 3 turns.

When replacing the TPM wheel sensor,

pay attention to the correct transmission
frequency (433 MHZ or 315 MHZ).

7
Insert valve body (3) with TPM wheel sensor

into wheel rim so that the radial bore (arrow)

for countering points upwards.

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8
Install spacer ring (2) and screw on union nut

(1) as far as the stop.

Counterhold valve body (3) using

installation tool for tire pressure monitor or pin

4
2 mm (4) in drill hole (arrow).


Installation tool for tire pressure monitor

*WH58.30-Z-1040-06A

9
Tighten union nut (1).

Secure valve body (2) using installation

tool for tire pressure monitor or pin

4
2 mm

(4), to prevent it from turning


After tightening, pull installation tool for

tire pressure monitor or pin

4
2 mm (4) out of

valve body (3). Danger of damage to tire.


Union nut to valve body

*BA40.15-P-1001-01A


Installation tool for tire pressure monitor

*WH58.30-Z-1040-06A

10
Press RPM wheel sensor gently into drop

center of rim and tighten bolt (5).

Internal torx bolt, wheel sensor to valve

body

*BA40.15-P-1002-01A

11
Note ID code (b) of new TPM wheel sensor.

It is advisable to record the code in the

owner's manual or maintenance booklet.

Initialization

12
Teach in new TPM wheel sensor in TPM

control unit using STAR DIAGNOSIS.
Diagnosis system STAR DIAGNOSIS

*WE58.40-Z-1013-06A

13
Activate the tire pressure monitoring system
Model 211

AR54.30-P-1000-02RAT

Model 230

AR54.30-P-1000-02RAR

Model 240

AR54.30-P-1000-02RAH

n

Tire pressure monitor (TPM), activation
Model 210

GF40.15-P-0001-02A

Model 215, 220 up to 30.9.00

GF40.15-P-0001-02B

Model 215, 220 as of 01.10.00 up to 31.05.01

GF40.15-P-0001-02C

Models 215, 220 as of 01.06.01 up to 31.08.02

GF40.15-P-0001-02D

Model 215, 220 as of 01.09.02
GF40.15-P-0001-02E


Tire pressure monitoring

Number

Designation
Model

210, 211,
215, 220,

230, 240

BA40.15-P-1001-01A
Union nut to valve body
Nm
4

BA40.15-P-1002-01A
Bolt, wheel sensor to valve body
Nm
4

Commercially available tools
(see Workshop Equipment Manual)

Number

Designation
Make (e. g.)
Order number

WH58.30-Z-1040-06A
Installation tool for tire pressure control
Alligator Ventilfabrik

GmbH

Postfach 1120

D-89526 Giengen

232540

Workshop equipment/MB testers
(see Workshop Equipment Manual)

WE58.40-Z-1013-06A
STAR DIAGNOSIS Compact diagnosis system for passenger cars, order number 6511 1801 00

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Page 2