bulb Mercury Villager 2002 Owner's Manuals

Page 1 of 256

Introduction 4
Instrument Cluster 10
Warning and control lights 10
Gauges 15
Entertainment Systems 20
AM/FM stereo cassette (CD changer compatible) 20
AM/FM stereo cassette with CD 39
Rear seat controls 50
CD changer 53
Climate Controls 58
Manual heating and air conditioning 58
Electronic automatic temperature control 63
Lights 74
Headlamps 74
Turn signal control 76
Bulb replacement 77
Driver Controls 83
Windshield wiper/washer control 83
Steering wheel adjustment 85
Power windows 87
Mirrors 89
Speed control 90
Message center 99
Locks and Security 108
Keys 108
Locks 108
Anti-theft system 109
Table of Contents
1

Page 10 of 256

WARNING LIGHTS AND CHIMES
Warning lights and gauges can alert you to a vehicle condition that may
become serious enough to cause expensive repairs. A warning light may
illuminate when a problem exists with one of your vehicle’s functions.
Many lights will illuminate when you start your vehicle to make sure the
bulb works.If any light remains on after starting the vehicle, have
the respective system inspected immediately.
Standard analog instrument cluster
Optional electronic instrument cluster
Service engine soon
Illuminates briefly to ensure the
system is functional. If it comes on
after the engine is started, one of
the engine’s emission control
systems may be malfunctioning. The light may illuminate without a
driveability concern being noted. The vehicle will usually be drivable and
will not require towing.
km/h0 1020304050
60
70
80
90
100MPH
TRIP A
RPM x 1000
20406080
100
120
140
160
0 1234
5
6
7
8F
H
CE
CRUISE SETPRND2P1
SERVICE
ENGINE
SOONABSAIR
BAGABSO/D
OFF
OUTSIDE TEMP
INST ECONOMY
AVG. ECONOMY
TO EMPTY
PRND21FUEL DOOR UNLEADED FUEL ONLY CRUISE
MPH
km/h
km
F
EH
C
1/2N
O
R
M
A
L
012345
6
78
P!BRAKE
X 1000
RPMTRIP 1
TRIP 2 ˚F ˚C
MILES/BAL
L/100 km
SERVICE
ENGINE
SOON
Instrument Cluster
10

Page 14 of 256

The“SET”light comes on when either the COAST/SET or RES/ACCEL
controls are pressed. The“SET”light turns off when the cruise cancel
control is pressed or the brake is applied. Both the“CRUISE”and“SET”
lights turn off when the OFF control is pressed or the ignition is turned
to the OFF position.
•Optional electronic instrument
cluster
This light comes on when either the
COAST/SET or RES/ACCEL controls are pressed. It turns off when the
cruise cancel control is pressed, the brake is applied or the ignition is
turned to the OFF position.
O/D off
Illuminates when the overdrive
function has been turned OFF using
the Transmission Control Switch
(TCS) on the gearshift. If the light
does not come on or the light flashes steadily, have your vehicle serviced
as soon as possible, damage to the transmission could occur.
Door ajar
•Standard analog instrument
cluster
•Optional electronic instrument
cluster
Illuminates when any door is open (or not fully closed).
Turn signals
Illuminates when the turn signals or
the hazard lights are turned on. If
the lights stay on continuously or
flash faster, check for a burned-out bulb.
CRUISE
O/D
OFF
Instrument Cluster
14

Page 77 of 256

Map lamps (if equipped)
The map lamps are located on the
overhead console and the side roof
panels. Press the lamp lens to
activate the lamps.
BULBS
Replacing exterior bulbs
It is a good idea to check the operation of the following lights frequently:
•Headlamps
•Turn signals
•Cornering lamps
•High-mount brakelamp
•Tail lamps
•Brakelamps
•Backup lamps
•License plate lamps
Do not remove lamp bulbs unless they will be replaced immediately. If a
bulb is removed for an extended period of time, contaminants may enter
the lamp housings and affect performance.
Using the right bulbs
Replacement bulbs are specified in the chart below. Headlamp bulbs
must be marked with an authorized“D.O.T.”for North America and an
“E”for Europe to assure lamp performance, light brightness and pattern
and safe visibility. The correct bulbs will not damage the lamp assembly
or void the lamp assembly warranty and will provide quality bulb burn
time.
Lights
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Page 78 of 256

Function Number of
bulbsTrade number
Parking lamps (front) 2 3157
Headlamps 2 9007
License plate lamps 2 194
High mount brakelamps 2 912
Backup lamps 2 3156
Brakelamps 1 3157
Cornering lamps 2 3157
Side marker lamps 2 194
Cargo liftgate lamp 1 211-2
Dome lamps 2 211-2
Turn signal lamps (front) 2 3157 AK
(amber)
Turn signal lamps (rear) 2 3156
Tail Lamps 2 3157
Personal reading lamps 2 578
Stepwell lamps 4 194
Glove compartment 1 194
All replacement bulbs are clear in color except where noted.
To replace all instrument panel lights - see your dealer.
Lights
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Page 79 of 256

Replacing headlamp bulbs
To remove the headlamp bulb:
1. Make sure headlamp switch is in OFF position, then open the hood.
2. Disconnect the electrical
connector from the bulb by pulling
rearward.
3. Remove the bulb retaining ring by
rotating it counterclockwise (when
viewed from the rear) to free it
from the bulb socket, and slide the
ring off the plastic base. Keep the
ring to retain the new bulb.
4. Without turning, remove the old
bulb from its socket by gently
pulling it straight back out of the
lamp assembly.
To install the new bulb:
Handle a halogen headlamp bulb carefully and keep out of
children’s reach. Grasp the bulb only by its plastic base and do
not touch the glass. The oil from your hand could cause the bulb to
break the next time the headlamps are operated.
Lights
79

Page 80 of 256

1. With the flat side of the new bulb’s plastic base facing upward, insert
the glass end of the bulb into the lamp assembly. Turn the bulb left or
right to align the grooves in the plastic base with the tabs in the lamp
assembly. When the grooves are aligned, push the bulb into the lamp
assembly until the plastic base contacts the rear of the lamp assembly.
2. Install the bulb retaining ring over the plastic base until it contacts the
rear of the socket by rotating clockwise until you feel a“stop.”
3. Connect the electrical connector into the rear of the plastic base until
it snaps, locking it into position.
4. Turn the headlamps on and make sure they work properly. If the
headlamp was correctly aligned before you changed the bulb, you should
not need to align it again.
Replacing front cornering/side marker lamp bulbs
1. Remove screw from the lamp
assembly.
2. Disengage lamp assembly (it has
a snap fit).
3. Remove bulb socket by turning it
counterclockwise about
1⁄4turn,
then slide it out of the lamp
assembly.
4. Carefully pull bulb straight out of
the socket and push in the new
bulb.
5. To complete installation, follow
removal procedure in the reverse
order.
Lights
80

Page 81 of 256

Replacing front turn signal lamp bulbs
1. Remove bulb socket by turning it
counterclockwise, then slide it out
of the lamp assembly.
2. Carefully pull bulb straight out of
the socket and push in the new
bulb.
3. To complete installation, follow
removal procedure in the reverse
order.
Replacing high-mount brakelamp bulbs
1. Remove the two screws and lamp
assembly from vehicle.
2. Remove the bulb by rotating
socket counterclockwise and pulling
it out of the lamp assembly.
3. Pull bulb straight out of socket
and push in the new bulb.
4. To complete installation, follow
removal procedure in the reverse
order.
Lights
81

Page 82 of 256

Replacing tail lamp/backup/turn signal lamp bulbs
1. Open the liftgate to expose the
lamp assemblies.
2. Remove the two screws from the
lamp assembly.
3. Carefully remove the lamp
assembly by pulling it rearward.
4. Rotate bulb socket
counterclockwise and remove from
lamp assembly.
5. Carefully pull bulb straight out of
the socket and push in the new
bulb.
6. To complete installation, follow
removal procedure in the reverse
order.
Replacing license plate lamp bulbs
1. Remove two screws, grommets
and the license plate lamp assembly
from the liftgate.
2. Remove bulb socket by turning
counterclockwise.
3. Carefully pull the bulb from the
socket and push in the new bulb.
4. Install the lamp assembly on
liftgate with two grommets, ensuring
the grommets are pushed all the
way in to the liftgate and secure
with two screws.
Lights
82

Page 182 of 256

Relay box
The relay box is located in the
engine compartment in front of the
battery.
The relays are coded as follows:
Relay location Description
1 Start Inhibit Relay
2 Fuel Pump Relay
3 Bulb Check Relay
4 Fog Lamp
5 Anti-theft Relay
6 Horn Relay
7 A/C Relay
CHANGING THE TIRES
If you get a flat tire while driving, do not apply the brake heavily.
Instead, gradually decrease your speed. Hold the steering wheel firmly
and slowly move to a safe place on the side of the road.
The use of tire sealants is not recommended and may compromise the
integrity of your tires. The use of tire sealants may also affect your tire
pressure monitoring system (if equipped).
1234
56 7
Roadside Emergencies
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