engine MINI Hardtop 2 Door 2004 Owner's Guide
Page 62 of 152
60
DYNAMIC STABILITY CONTROL (DSC)
* 
The concept
This system optimizes driving stability and 
traction, especially when just starting off, 
when accelerating or when cornering. It 
also maintains driving stability even in criti-
cal driving situations.
DSC recognizes unstable vehicle conditions, 
such as understeering or oversteering, and, 
as far as is possible within the laws of phys-
ics, helps keep the vehicle on a steady 
course by reducing the rpms and by brake 
applications to the individual wheels.
The DSC is operational every time you start 
the engine. It contains the following func-
tions:
>All Season traction Control (ASC)
>Antilock Brake System (ABS)
>Cornering Brake Control (CBC)
>Electronic Brake Force Distribution (EBD).
The laws of physics cannot be 
repealed, even with DSC. An appropri-
ate driving style always remains the respon-
sibility of the driver. Avoid using the addi-
tional safety margin provided by the system 
as an excuse for taking unnecessary risks.
Do not make any modifications to the DSC 
system. Allow only authorized technicians to 
perform service procedures on the DSC.<
Indicator lamp
The indicator lamp in the display 
elements will go out shortly after 
the ignition has been switched on, 
refer to pages 16, 17.
If the indicator lamp flashes:
DSC controls the drive and braking forces. 
If the indicator lamp fails to go out after 
the engine is started, or if it comes on dur-
ing normal driving and stays on:
The system is defective or was turned off 
using the button. 
The described stabilizing operations are no 
longer available. 
The vehicle will remain completely opera-
tional, however, without DSC.
In the event of a malfunction, please see 
your MINI Dealer, refer to pages 16, 17.
To switch off the DSCBriefly press the switch.
The indicator lamp stays lit.
When driving with snow chains, it may be 
effective to switch off the DSC for a brief 
period.
To maintain stability, always drive 
with the DSC switched on whenever 
possible.<To switch the DSC back onBriefly press the switch once again.
Indicator lamp goes out. 
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62
FLAT TIRE MONITOR The conceptAs you drive, the Flat Tire Monitor keeps 
track of the tire inflation pressure in all four 
tires. The system alerts you when there is a 
substantial pressure loss in one of the tires 
relative to another.
The tire inflation pressures are monitored 
based on the speeds of the four wheels in 
relation to one another. A flat tire is 
detected as the result of differences in cer-
tain speed ratios, and a warning is gener-
ated.System requirementsSo that the system can 'familiarize' itself 
with the correct inflation pressure, please 
do the following:
1. Check the tire inflation pressure in all 
tires
2. Compare them with the inflation pres-
sure table, refer to page 88, and adjust 
the pressures if necessary
3. Initializing the system.
System limitations
The Flat Tire Monitor cannot alert you 
to severe and sudden tire damage 
caused by external factors, nor does it 
detect the gradual and minor loss of pres-
sure in all four tires.<
On the other hand, the following situations 
could lead to a delayed detection of pres-
sure loss or to the system not functioning:
>Driving on snow-covered or slippery 
roads
>Performance-oriented driving: slip at the 
drive wheels, high rates of lateral accel-
eration
>When driving with snow chains, false 
warnings and undetected pressure loss 
may occur
>When driving with a space-saver spare 
tire, the Flat Tire Monitor cannot func-
tion. 
Initializing the system 
The system must be re-initialized 
immediately after changing a tire 
and wheel, or after correcting the pressure 
in any tire. This requires a bit of driving.<
1. Before a journey, start the engine, but do 
not start driving
2. Press the button long enough for the 
indicator lamp in the display elements to 
light up for a few seconds
3. Drive off.
It takes a few minutes before the Flat Tire 
Monitor can detect a flat tire and issue an 
alert.
Do not initialize the system if you are 
driving with snow chains or a space-
saver spare tire.< 
Page 84 of 152
82
BREAK-IN PROCEDURES To ensure that your vehicle provides maxi-
mum economy throughout a long service 
life, we request that you comply with the 
following information: EngineUp to 1,250 miles / 2,000 km:
>Drive at various vehicle and engine 
speeds
>Do not exceed an engine speed of 
4,500 rpm or a vehicle speed of 95 mph / 
150 km/h.
>Absolutely avoid using the full-throttle 
or kickdown position for the accelerator.
Up to 1,250 miles / 2,000 km:
Engine and road speeds can be gradually 
increased.
You should also comply with these break-in 
procedures if the engine has to be replaced 
at a later point.
TiresDue to technical factors associated with 
their manufacture, tires do not achieve 
their full traction potential until after an 
initial break-in period. Therefore drive care-
fully during the first 200 miles / 300 km.Brake systemApprox. 300 miles / 500 km must be driven 
before the brake pads and rotors achieve 
the optimum pad-surface and wear pat-
terns required for trouble-free operation 
and an extended service life.ClutchRoughly 300 miles / 500 km must be driven 
before the clutch starts to operate at opti-
mum efficiency. Remember to engage the 
clutch carefully during this initial period. 
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OVERVIEW REPAIRSOPERATIONCONTROLS DATA INDEX
GENERAL DRIVING NOTESParking the vehicle Condensation forms in the air conditioner 
system during operation, and then exits 
under the vehicle. Traces of condensed 
water on the ground are therefore normal.Brakes
Do not rest your foot on the brake 
pedal while driving. Even light but 
consistent pedal pressure can lead to high 
temperatures, brake wear and possibly 
even brake failure.<
Hydroplaning
When driving on wet or slushy roads, 
reduce road speed. If you do not, a 
wedge of water can form between tires and 
road surface. This phenomenon is charac-
terized by a partial or complete loss of con-
tact between the tires and the road surface. 
The ultimate results are loss of steering and 
braking control.<
Driving through water 
Do not drive through water on the 
road if it is deeper than 1 ft / 30 cm, 
and then only at walking speed at the 
most. Otherwise, the vehicle's engine, the 
electrical systems and the transmission 
may be damaged.<
Clothes hooks
When suspending clothing from the 
hooks, ensure that they will not 
obstruct the driver's vision. Do not hang 
heavy objects on the hooks. If you do so, 
they could cause personal injury during 
braking or evasive maneuvers.<
High temperatures
High temperatures occur in any vehi-
cle equipped with a catalytic con-
verter. Do not remove the heat protection 
plates fitted in the area of the exhaust sys-
tem and do not apply body-cavity pro-
tectant to this area. When driving, standing 
at idle, and parking the vehicle, take care to 
avoid contact between the hot exhaust sys-
tem and flammable materials, e.g. hay, 
grass, leaves, etc. Such contact could lead 
to a fire resulting in serious personal injury 
and property damage.< 
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84
REFUELING 
Always switch off the engine before 
refueling. If you do not, fuel cannot 
be filled into the tank and the SERVICE 
ENGINE SOON lamp may come on.<
1. Open the fuel filler door
2. Turn the gas cap counterclockwise
3. Put the gas cap in the bracket attached 
to the fuel filler door.
Always observe all applicable precau-
tions and regulations when handling 
fuels. Never carry spare fuel containers in 
your vehicle. Whether empty or full, these 
containers can leak, cause an explosion, 
and lead to fire in the event of a collision.<
Unlocking manually In the event of an electrical malfunction, 
the gas cap can be unlocked manually.
1. Remove the side trim panel on the left-
hand side of the cargo area.
Remove the first aid pouch
2. Pull the white lever toward the rear. 
The central locking system releases the 
gas cap
3. Open the fuel filler door.
Simple and environmentally friendly
Always observe all safety precautions 
posted at the service station when 
handling fuel.<
When refueling, insert the filler nozzle 
completely into the filler pipe. Pulling the 
nozzle out of the pipe during refueling:
>Results in premature pump shutoff
>Will reduce the effect of the fuel vapor 
recovery system on the pump.
As long as the filler nozzle is used properly, 
the fuel tank is full whenever the nozzle 
shuts off the first time. 
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OVERVIEW REPAIRSOPERATIONCONTROLS DATA INDEX
REFUELING FUEL SPECIFICATIONS Close the tank1. Put on gas cap 
2. Turn gas cap clockwise until it clicks
3. Close fuel filler door.
Fuel tank capacity: 
Approx. 13.2 gallons / 50 liters, of which 
approx. 2.1 gallons / 8 liters are reserve 
capacity.
Close the gas cap carefully after refu-
elling until a click is heard. 
While closing, be sure not to squeeze the 
strap which is fastened to the cap. 
US models only: 
A loose or missing cap will activate the 
message CHECK GAS CAP in the Check Con-
trol
* or the Check Gas Cap lamp
*.<
Do not drive until the fuel tank is 
totally empty. Otherwise engine 
operations are not guaranteed and damage 
could occur.<
The engine uses lead-free gasoline only.
Required fuel:
>Premium Unleaded Gasoline,
min. 91 AKI. 
AKI = Anti Knock Index.
Do not use leaded fuels. The use of 
leaded fuels will cause permanent 
damage to the emissions-control system's 
oxygen sensor and the catalytic con-
verter.< 
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BRAKE SYSTEMBrake fluid levelIf the brake fluid level is too low and brake 
pedal travel has become longer, there may 
be a defect in one of the brake system's 
hydraulic circuits.
Proceed to the nearest MINI Dealer. 
Higher brake application pressure 
may be necessary under these conditions, 
there may be a slight pull to one side, and 
brake pedal travel may be longer. Please 
remember to adapt your driving style 
accordingly.<Disc brakesWhen the vehicle is driven only occasion-
ally, during extended periods when the 
vehicle is not used at all, and in operating 
conditions where brake applications are 
less frequent, there is an increased ten-
dency for corrosion of the brake rotors and 
accumulation of contamination on the 
brake pads. This occurs because the mini-
mal pressure that must be exerted by the 
pads to clean the rotors by brake applica-
tions is not reached. 
Corrosion on brake rotors is signaled by a 
running or pulsation during braking; even 
extended subsequent braking will not cure 
this phenomenon. 
It is a good idea to periodically dry the 
brakes with a gentle application when driv-
ing in rain and on wet roads. Monitor traffic 
conditions to ensure that this maneuver 
does not endanger other road users. The 
resulting heat dries the brake rotor and the 
brake pads. Then if braking effect is 
needed, it is immediately available.
Extended or steep mountain descents 
should be driven in the gear or in the driv-
ing position in which only minimal periodic 
brake application is required. This helps 
avoid placing excessive loads on the brake 
system. Stay within the allowable speed 
range, refer to page 54.
Do not coast with the clutch pressed 
or with the transmission or selector 
lever in Neutral. Do not coast with the 
engine switched off. The engine provides 
no braking effect when the transmission is 
in Neutral, and there is no power-assist for 
braking when the engine is switched off.<
Brake padsBrake pad sensors in the left brake pads of 
the front axle and in the right brake pads of 
the rear axle monitor the brake pad condi-
tion. When the brake pads reach the wear 
limit, the brake wear warning lights up, 
refer to page 16.
For your own safety: use brake pads 
which the manufacturer of your MINI 
has approved for your particular vehicle 
model. The manufacturer of your MINI can-
not evaluate non-approved brake pads to 
determine if they are suitable for use, and 
therefore cannot ensure the operating 
safety of the vehicle in the event of their 
use.< 
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OVERVIEW REPAIRSOPERATIONCONTROLS DATA INDEX
BONNET
Do not attempt to service your vehi-
cle if you do not have the required 
technical background. Before working in 
the engine compartment, switch off the 
engine and allow it to cool down. Before 
working on the electrical system, always 
disconnect the battery first. For all work on 
the vehicle, comply with the appropriate 
information and instructions. If you are not 
familiar with the guidelines, the manufac-
turer of your MINI recommends that you 
have the service work performed by your 
MINI Dealer. Otherwise, work improperly 
carried out on the parts and components 
can pose a safety hazard for vehicle occu-
pants and other road users.<
To unlockPull the lever in the right door area beneath 
the instrument panel.
To open1. Reach under the bonnet
2. Pull the release lever
3. Open the bonnet.To closeAllow the bonnet to fall from a height of 
approx. 1 ft / 30 cm.
To avoid injuries, be sure that the 
travel path of the bonnet is clear 
when it is closed, as with all closing proce-
dures.
If it is determined that the bonnet is not 
completely closed while driving, stop 
immediately and close it securely, also refer 
to page 16.< 
Page 98 of 152
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ENGINE COMPARTMENT: MINI COOPER1Reservoir for windshield washer 
system98
2Coolant expansion tank1003Engine oil filler neck99
4Battery124
5Brake fluid reservoir1016Reservoir for headlamp cleaning 
system98
7Engine oil dipstick98 
Page 99 of 152
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OVERVIEW REPAIRSOPERATIONCONTROLS DATA INDEX
ENGINE COMPARTMENT: MINI COOPER S1Reservoir for windshield washer 
system98
2Coolant expansion tank1003Engine oil filler neck99
4Auxiliary terminal for jump-
starting126
5Brake fluid reservoir1016Reservoir for headlamp cleaning 
system98
7Engine oil dipstick98