MITSUBISHI 380 2005 Workshop Manual

ON-VEHICLE SERVICE
PARKING BRAKES36-4
(2) Remove the console inner box tray and plate (Refer to
GROUP 52A, Floor Console Assembly P.52A-10), and
then loosen the adjusting nut to move it to the cable rod
end so that the cable will be free.
(3) Remove the rear wheels, and then remove the
adjustment hole plug on the brake disc.
(4) Use a flat-tip screwdriver to turn the adjuster in the
direction of the arrow (the direction which expands the
shoe) so that the disc will not rotate by hand. Return the
adjuster five notches in the direction opposite to the
direction of the arrow.
(5) Install the rear wheels, and then tighten the wheel nuts to
98
10 Nm (73 7 ft-lb).
Be careful that the parking brake lever stroke should be
within the standard value. If the stroke is too short, brake
dragging can be caused.
(6) Turn the adjusting nut to adjust the parking brake lever
stroke to the standard value. After adjustment, check that
the adjust nut and the cable rod is not loose.
(7) Release the parking brake and turn the rear wheels to
check that the rear brakes are not dragging.
3. If either of the parking brake cables is replaced, adjust the
parking brake lever stroke as described previously, pull the
parking brake lever 10 times with approximately 200 N (45
pounds) to eliminate the initial slack of the cable. Then
adjust the parking brake lever stroke as described
previously again.

ON-VEHICLE SERVICE
PARKING BRAKES36-5
PARKING BRAKE SWITCH CHECKM1361003300411
1. Remove the floor console. (Refer to GROUP 52A, Floor
Console P.52A-10.)
2. Check for continuity between the parking brake switch
terminal and the switch mounting bolt.
PARKING BRAKE LINING SEATING PROCEDUREM1361001100262
Perform lining seating in a place with good visibility, and
pay careful attention to safety.
Perform lining seating by the following procedure when replac-
ing the parking brake shoe assemblies or the rear brake discs,
or when brake performance is insufficient.
1. Adjust the parking brake lever stroke to the standard value
(Refer to P.36-3).
2. Hook a spring scale onto the center of the parking brake
lever grip and pull it with a force of 98
147 N (22 33
pounds) in a direction perpendicular to the handle.
3. Drive the vehicle at a constant speed of 35
50 km/h (22
31 mph) for 100 meters (328 feet).
4. Release the parking brake and let the brakes cool for five to
ten minutes.
5. Repeat the procedure in steps 2. to 4. four to five times.When parking brake pedal is pulled 2 ohms or less
When parking brake pedal is released Open circuit

PARKING BRAKE LEVER
PARKING BRAKES36-6
PARKING BRAKE LEVER
REMOVAL AND INSTALLATIONM1361001300363
Pre-removal Operation
Rear Floor Console Assembly and Rear Console Bracket
Removal (Refer to GROUP 52A, Floor Console P.52A-10.)Post-installation Operation
Parking Brake Lever Stroke Adjustment (Refer to P.36-3.)
Rear Console Bracket and Rear Floor Console Assembly
Installation (Refer to GROUP 52A, Floor Console
P.52A-10.)
REMOVAL STEPS
1. ADJUSTING NUT
2. PARKING BRAKE SWITCH
CONNECTOR
3. PARKING BRAKE CABLE
CONNECTION
4. PARKING BRAKE LEVER
ASSEMBLY
5. PARKING BRAKE SWITCH

PARKING BRAKE CABLE
PARKING BRAKES36-7
PARKING BRAKE CABLE
REMOVAL AND INSTALLATIONM1361001900547
Pre-removal Operation
Floor Console Assembly Removal (Refer to GROUP 52A,
Floor Console Assembly P.52A-10).Post-installation OperationFloor Console Assembly Installation (Refer to GROUP
52A, Floor Console Assembly P.52A-10).
Parking Brake Lever Stroke Check and Adjustment (Refer
to P.36-3).
REMOVAL STEPS
SHOE ASSEMBLY (REFER TO P.36-8).
REAR PARKING BRAKE CABLE TO
BAKING PLATE CONNECTION (REFER
TO P.36-8).
FRONT PARKING BRAKE CABLE TO
REAR PARKING BRAKE CABLE
CONNECTION (REFER TO P.36-6).
1. REAR PARKING BRAKE CABLE
2. O-RING

PARKING BRAKE LINING AND DRUM
PARKING BRAKES36-8
PARKING BRAKE LINING AND DRUM
REMOVAL AND INSTALLATIONM1361002500315
Post-installation Operation
Parking Brake Lever Stroke Check and Adjustment (Refer
to P.36-3).
Parking Brake Lining Seating (Refer to P.36-5).
REMOVAL STEPS
<<A>> 1. REAR BRAKE BOLT
<<A>> 2. REAR BRAKE CALIPER
ASSEMBLY
<<B>> 3. REAR BRAKE DISC
>>C<<4. SHOE-TO-ANCHOR SPRING
5. ADJUSTING WHEEL SPRING
>>B<<6. REAR BRAKE SHOE SLACK
ADJUSTER
7. PARKING BRAKE OPERATING
LEVER STRUT
8. STRUT-TO- SHOE SPRING
9. REAR BRAKE SHOE SPRING
CUP AND SHOE HOLD-DOWN
SPRING
10. PARKING BRAKE CABLE CLIP
11. REAR PARKING BRAKE CABLE
CONNECTION
12. O-RING
13. REAR BRAKE SHOE ASSEMBLY
<<C>> >>A<<14. REAR BRAKE CHAMBER
RETAINER
15. REAR BRAKE WASHER
16. PARKING BRAKE OPERATING
LEVER
REMOVAL STEPS (Continued)

PARKING BRAKE LINING AND DRUM
PARKING BRAKES36-9
REMOVAL SERVICE POINTS
.
<<A>> REAR BRAKE BOLT/REAR BRAKE CALI-
PER ASSEMBLY REMOVAL
Remove the rear brake caliper assembly and support it with
wire or something similar.
.
<<B>> REAR BRAKE DISC REMOVAL
If the rear brake disc is seized, install M81.25 bolts as shown,
and remove the rear brake disc by tightening the bolts evenly
and gradually.
.
<<C>> REAR BRAKE CHAMBER RETAINER
REMOVAL
Use a flat-tipped screwdriver or a similar tool to open up the
rear brake chamber retainer joint. Then remove the rear brake
chamber retainer.
REAR WHEEL SPEED SENSOR
<VEHICLES WITH ABS> (REFER
TO GROUP 35B, WHEEL SPEED
SENSOR P.35B-95).
17. REAR WHEEL HUB ASSEMBLY
18. BACKING PLATE
19. SHOE HOLD-DOWN PIN
REMOVAL STEPS (Continued)

PARKING BRAKE LINING AND DRUM
PARKING BRAKES36-10
INSTALLATION SERVICE POINTS
.
>>A<< REAR BRAKE CHAMBER RETAINER
INSTALLATION
Use pliers or a similar tool to close the rear brake chamber
retainer end onto the pin.
.
>>B<< REAR BRAKE SHOE SLACK ADJUSTER
INSTALLATION
Install the rear brake shoe slack adjuster as shown.
.

PARKING BRAKE LINING AND DRUM
PARKING BRAKES36-11
>>C<< SHOE-TO-ANCHOR SPRING
INSTALLATION
The front and rear shoe-to-anchor springs are not inter-
changeable, so the blue spring must be installed at the
front side and the yellow spring must be installed at the
rear side.
Install the shoe-to-anchor springs in the order shown in the
illustration.
INSPECTIONM1361002600260
PARKING BRAKE LINING AND BRAKE DRUM
CHECK
1. Measure the thickness of the brake lining at several places.
Standard value: 2.8 mm (0.11 inch)
Minimum Limit: 1.0 mm (0.04 inch)
2. If the thickness of the brake lining is below the limit, replace
the shoe assemblies on both sides of the vehicle. Never
replace only one side.
3. Measure the inside diameter of the brake disc in two places
or more.
Standard value: 190.0 mm
Limit: 191.0 mm
4. If the inside diameter exceeds the limit, or if it is excessively
worn on one side, replace the brake disc.

SPECIFICATIONS
PARKING BRAKES36-12
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONSM1361003500266
SERVICE SPECIFICATIONSM1361000300412
LUBRICANTM1361000400301
ITEM SPECIFICATION
Parking brake lining and drum
Rear brake bolt (rear brake caliper assembly mounting
bolt)60
5 Nm (45 3 ft-lb)
Rear wheel hub assembly mounting bolt 73
7 Nm (54 5 ft-lb)
ITEMS STANDARD VALUE LIMIT
Parking brake lever stroke
[Parking brake lever pull force: Approximately 200 N
(45 pounds)]5
7 notches
Rear brake lining thickness mm (in) 2.8 Minimum 1.0
Brake drum inside diameter mm (in) 190.0 191.0
ITEM SPECIFIED LUBRICANT
Rear brake shoe slack adjuster Brake grease SAE J310, NLGI No.1
Backing plate
Rear brake shoe assembly

NOTES