radiator MITSUBISHI 380 2005 User Guide

ENGINE COOLING DIAGNOSIS
ENGINE COOLING14-5
INSPECTION PROCEDURE 3: Radiator Fan and Condenser Fan do not Operate
.
CIRCUIT OPERATION
The fan controller is powered from fusible link
No.2.
The engine-ECU uses input signals from the A/C
switch, the water temperature sensor unit and the
vehicle speed sensor <M/T> or the output shaft
speed sensor <A/T> to control the speed of the
radiator fan motor and the condenser fan motor.
The engine-ECU controls the fan controller to
activate the radiator fan motor and the condenser
fan motor.
.
TECHNICAL DESCRIPTION
The cause could be a malfunction of the fan con-
troller power supply or earth circuit.
If the communication line wiring harness between
the fan controller and the engine-ECU is
short-circuited to earth, the radiator fan motor
and the condenser fan motor will not rotate.
The cause could also be a malfunction of input
signal from the A/C switch, the water temperature
sensor unit and the vehicle speed sensor <M/T>
or the output shaft speed sensor <A/T> to the
engine-ECU.
The cause could also be a malfunction of the fan
controller or the engine-ECU.

.
TROUBLESHOOTING HINTS
Malfunction of fusible link No.2
Malfunction of fan control relay
Malfunction of cooling fan motor and fan control-
ler
Malfunction of engine-ECU.
Damaged wiring harness or connector
Refer to component locations GROUP-1
Refer to configuration diagrams GROUP-1
Refer to circuit diagrams GROUP-1

ENGINE COOLING DIAGNOSIS
ENGINE COOLING14-20
STEP 23. MUT-III self-diag code
Check if an MPI system self-diag code is set. (Refer to GROUP
13A - Trouble shooting 13A-5).
Q: Diagnosis code set?
YES : Inspection chart for diagnosis code (Refer to GROUP
13A - Trouble shooting 13A-17)
NO : Replace the engine-ECU (Refer to GROUP 13A,
Engine-ECU 13A-675 ). Then go to Step 24.
STEP 24. Check the symptoms.
Q: Does the radiator fan motor and the condenser fan
motor operate correctly?
YES : This symptom is complete.
NO : Return to Step 1.
INSPECTION PROCEDURE 4: Radiator Fan and Condenser Fan do not Change Speed or Stop
.
Radiator Fan and Condenser Fan Drive
Circuit
Refer to 5.
.
TECHNICAL DESCRIPTION
The cause could be a malfunction of the fan con-
troller power supply or earth circuit.
If the communication line wiring harness between
the fan controller and the engine-ECU is
short-circuited to earth, the radiator fan motor
and the condenser fan motor will not rotate.
The cause could also be a malfunction of input
signal from the A/C switch, the water temperature
sensor unit and the vehicle speed sensor <M/T>
or the output shaft speed sensor <A/T> to the
engine-ECU.
The cause could also be a malfunction of the fan
controller or the engine-ECU.
.
TROUBLESHOOTING HINTS
Malfunction of fusible link No.2
Malfunction of fan control relay
Malfunction of cooling fan motor
Malfunction of fan controller
Malfunction of engine-ECU
Damaged wiring harness or connector
DIAGNOSIS
STEP 1. Check the fan control relay.
Refer to 14-31.
Q: Is the fan control relay in good condition?
YES : Go to Step 2.
NO : Replace the fan control relay. Then go to Step 8.

ENGINE COOLING DIAGNOSIS
ENGINE COOLING14-25
STEP 7. MUT-III self-diag code
Check if an MPI system self-diag code is set. (Refer to GROUP
13A - Trouble shooting 13A-5)
Q: Diagnosis code set?
YES : Inspection chart for diagnosis code (Refer to GROUP
13A - Trouble shooting 13A-5)
NO : Replace the engine-ECU (Refer to GROUP 13A,
Engine-ECU 13A-675 ) Then go to Step 8 .
STEP 8. Check the symptoms.
Q: Does the radiator fan motor and the condenser fan
motor operate correctly?
YES : This symptom is complete.
NO : Return to Step 1.
INSPECTION PROCEDURE 5: Radiator Fan does not Operate
.
Radiator Fan and Condenser Fan Drive
Circuit
.
TECHNICAL DESCRIPTION
The cause could be a malfunction of the radiator fan
motor or an open circuit between the fan controller
and the radiator fan motor.
.
TROUBLESHOOTING HINTS
Malfunction of radiator fan motor
Malfunction of fan controller
Refer to component locations GROUP-1
Refer to configuration diagrams GROUP-1
Refer to circuit diagrams GROUP-1
DIAGNOSIS
Replace the radiator fan motor and fan controller assembly.
Q: Does the radiator fan operate correctly?
YES : There is no action to be taken?
NO : Repair the wiring harness between the fan controller
and the radiator fan motor.
INSPECTION PROCEDURE 6: Condenser Fan does not Operate
.
Radiator Fan and Condenser Fan Drive
Circuit
.
TECHNICAL DESCRIPTION
The cause could be a malfunction of the condenser
fan motor or fan controller.
.
TROUBLESHOOTING HINTS
Malfunction of condenser fan motor
Malfunction of fan controller
Refer to component locations GROUP-1
Refer to configuration diagrams GROUP-1
Refer to circuit diagrams GROUP-1

ON-VEHICLE SERVICE
ENGINE COOLING14-26
DIAGNOSIS
STEP 1. Check the condenser fan motor.
Condenser fan motor check. (Refer to GROUP 55, Condenser
and Condenser Fan Motor.
Q: Is the condenser fan motor in good condition?
YES : Go to Step 2.
NO : Replace the condenser fan motor, then go to Step 3.
STEP 2. Check the fan controller.
Refer to 29.
Q: Is the fan controller in good condition?
YES : Go to Step 3.
NO : Replace the fan motor and fan controller (Refer to
14-25). Then go to Step 3.
STEP 3. Check the symptoms.
Q: Do the condenser fan operate?
YES : This symptom is complete.
NO : Return to Step 1.
ON-VEHICLE SERVICE
ENGINE COOLANT LEAK CHECKM1141001000333
When pressure testing the cooling system, slowly
release cooling system pressure to avoid getting
burned by hot coolant.
Be sure to completely clean away any moisture from
the places checked.
When the tester is taken out, be careful not to spill any
coolant.
Be careful when installing and removing the tester and
when testing not to deform the filler neck of the radia-
tor.
1. Check that the coolant level is up to the filler neck. Install a
radiator tester and apply 160 kPa (23 psi) pressure, and
then check for leakage from the radiator hose or
connections.
2. If there is leakage, repair or replace the appropriate part.

ON-VEHICLE SERVICE
ENGINE COOLING14-27
RADIATOR CAP PRESSURE CHECKM1141001300419
NOTE: Be sure that the cap is clean before testing. Rust or
other foreign material on the cap seal will cause an improper
reading.
1. Use a cap adapter to attach the cap to the tester.
2. Increase the pressure until the indicator of the gauge stops
moving.
Minimum limit: 83 kPa (12 psi)
Standard value: 93
123 kPa (14 18 psi)
3. Replace the radiator cap if the reading does not remain at or
above the limit.
ENGINE COOLANT REPLACEMENTM1141001200478
When removing the radiator cap, use care to avoid
contact with hot coolant or steam. Place a shop towel
over the cap and turn the cap counterclockwise a lit-
tle to let the pressure escape through the vinyl tube.
After relieving the steam pressure, remove the cap by
slowly turning it counterclockwise.
1. Drain the water from the radiator, heater core and engine
after unplugging the radiator drain plug and removing the
radiator cap.

ON-VEHICLE SERVICE
ENGINE COOLING14-28
2. Drain the water in the water jacket by unplugging the drain
plug of the cylinder block.
3. Remove the radiator condenser tank assembly and drain the
coolant.
4. Drain the coolant then clean the path of the coolant by
injecting water into the radiator from the radiator cap area.
5. Apply the designated sealant to the screw area of the
cylinder block drain plug, and then tighten to the standard
torque.
Specified sealant: 3M
AAD Part No.8731 or equiva-
lent
Tightening torque:
39
5 Nm
6. Securely tighten the radiator drain plug.
7. Assemble the radiator condenser tank assembly.

ON-VEHICLE SERVICE
ENGINE COOLING14-29
Do not use alcohol or methanol anti-freeze or any
engine coolants mixed with alcohol or methanol
anti-freeze. The use of an improper anti-freeze can
cause corrosion of the aluminum components.
8. By referring to the section on coolant, select an appropriate
concentration for safe operating temperature within the
range of 30 to 60 %. Use special tool MB991871 to refill the
coolant. A convenient mixture is a 50 % water and 50 %
antifreeze solution [freezing point:
31C (32.8 F)].
Recommended antifreeze: Long Life Antifreeze
Coolant or an equivalent
Quantity:
8.7 Litres
NOTE: For how to use special tool MB991871, refer to its
manufacturer’s instructions.
9. Reinstall the radiator cap.
10.Start the engine and let it warm up until the thermostat
opens.
11.After repeatedly revving the engine up to 3,000 r/min several
times, stop the engine.
12.Remove the radiator cap after the engine has cooled, and
pour in coolant up to the brim. Reinstall the cap.
Do not overfill the radiator condenser tank assembly.
13.Add coolant to the radiator condenser tank assembly
between the &#34;FULL&#34; and &#34;LOW&#34; mark if necessary.
ENGINE COOLANT CONCENTRATION TESTM1141001100396
Refer to GROUP 00, RECOMMENDED LUBRICANTS AND
LUBRICANT CAPACITIES TABLE 35.
FAN CONTROLLER CHECKM1141007400113
1. Remove the fan controller connector.
2. Turn the ignition switch to the &#34;ON&#34; position, and measure
the voltage between the harness-side connector terminals.
Standard value: System voltage

RADIATOR
ENGINE COOLING14-32
RADIATOR
REMOVAL AND INSTALLATIONM1141001500521
Pre-removal Operation
Engine Coolant Draining (Refer to 27).
Air Cleaner Removal (Refer to GROUP 15, Air Cleaner 4).Post-installation Operation
Air Cleaner Installation (Refer to GROUP 15 4).
Engine Coolant Refilling and Level Check (Refer to 27).
A/T Fluid Refilling and Level Check (Refer to GROUP 00,
Maintenance Service 45).
RADIATOR REMOVAL STEPS
1. RADIATOR CONDENSER TANK
HOSE
<<A>> >>A<<2. RADIATOR UPPER HOSE
<<A>> >>A<<3. RADIATOR LOWER HOSE
<<B>>4. A/T OIL COOLER HOSE
CONNECTION
5. CONDENSER FAN MOTOR
CONNECTOR
6. FAN CONTROLLER CONNECTOR
HOOD LATCH (REFER TO
GROUP 42, HOOD 8).
7. FRONT END STRUCTURE BAR
8. UPPER INSULATOR
9. CONDENSER BOLTS
10. RADIATOR ASSEMBLY
11. LOWER INSULATOR12. RADIATOR CONDENSER TANK
ASSEMBLY
<<B>>13. A/T OIL COOLER HOSE
14. CONDENSER FAN SHROUD
ASSEMBLY
15. COOLING FAN SHROUD
ASSEMBLY
16. RADIATOR
FAN MOTOR REMOVAL STEPS
1. RADIATOR CONDENSER TANK
HOSE
5. CONDENSER FAN MOTOR
CONNECTOR
<<A>> >>A<<3. RADIATOR UPPER HOSE
6. FAN MOTOR CONNECTOR
12. RADIATOR CONDENSER TANK
ASSEMBLY RADIATOR REMOVAL STEPS

RADIATOR
ENGINE COOLING14-33
14. CONDENSER FAN SHROUD
ASSEMBLY
15. COOLING FAN SHROUD
ASSEMBLY
17. CONDENSER FAN
18. HEAT PROTECTOR
19. CONDENSER FAN MOTOR
20. COOLING FAN
21. COOLING FAN MOTOR& FAN
CONTROLLER FAN MOTOR REMOVAL STEPS RADIATOR CONDENSER TANK
REMOVAL STEPS
UNDER COVER (LH)
AIR INTAKE DUCT (REFER TO
GROUP 15, AIR CLEANER 4).
1. RADIATOR CONDENSER TANK
HOSE
5. CONDENSER FAN MOTOR
CONNECTOR
6. FAN MOTOR CONNECTOR
12. RADIATOR CONDENSER TANK
ASSEMBLY

RADIATOR
ENGINE COOLING14-34
REMOVAL SERVICE POINTS
.
<<A>> RADIATOR UPPER HOSE/RADIATOR
LOWER HOSE DISCONNECTION
Make mating marks on the radiator hose and the hose clamp.
Disconnect the radiator hose.
.
<<B>> A/T OIL COOLER HOSE REMOVAL
After removing the hose from the radiator, plug the hose and
the radiator nipple to prevent dust or foreign particles from get-
ting in.
INSTALLATION SERVICE POINT
.
>>A<< RADIATOR LOWER HOSE/RADIATOR
UPPER HOSE CONNECTION
1. Insert each hose as far as the projection of the water inlet
fitting.
2. Align the mating marks on the radiator hose and hose
clamp, and then connect the radiator hose.