service MITSUBISHI 380 2005 Workshop Manual

36-1
GROUP 36
PARKING BRAKES
CONTENTS
GENERAL DESCRIPTION. . . . . . . . .36-2
PARKING BRAKE DIAGNOSIS . . . .36-2
INTRODUCTION. . . . . . . . . . . . . . . . . . . . . 36-2
TROUBLESHOOTING STRATEGY . . . . . . 36-2
SYMPTOM CHART. . . . . . . . . . . . . . . . . . . 36-2
SYMPTOM PROCEDURES . . . . . . . . . . . . 36-3
ON-VEHICLE SERVICE . . . . . . . . . . .36-3
PARKING BRAKE LEVER STROKE CHECK
AND ADJUSTMENT . . . . . . . . . . . . . . . . . . 36-3
PARKING BRAKE SWITCH CHECK . . . . . 36-5
PARKING BRAKE LINING SEATING
PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . 36-5
PARKING BRAKE LEVER . . . . . . . . .36-6
REMOVAL AND INSTALLATION . . . . . . . . 36-6
PARKING BRAKE CABLE . . . . . . . . .36-7
REMOVAL AND INSTALLATION . . . . . . . . 36-7
PARKING BRAKE LINING AND
DRUM . . . . . . . . . . . . . . . . . . . . . . . . .36-8
REMOVAL AND INSTALLATION . . . . . . . . 36-8
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 36-11
SPECIFICATIONS . . . . . . . . . . . . . . .36-12
FASTENER TIGHTENING SPECIFICATIONS36-12
SERVICE SPECIFICATIONS . . . . . . . . . . . 36-12
LUBRICANT . . . . . . . . . . . . . . . . . . . . . . . . 36-12

ON-VEHICLE SERVICE
PARKING BRAKES36-3
SYMPTOM PROCEDURES
INSPECTION PROCEDURE 1: Insufficient Parking Brake Function
DIAGNOSIS
STEP 1. Check the excessive parking brake lever
stroke.
Refer to P.36-3.
Q: Is the parking brake lever stroke adjusted
properly?
YES :
Go to Step 2.
NO : Adjust the parking brake lever stroke or
check the parking brake cable routing. Then
go to Step 5.
STEP 2. Check the parking brake cable for
sticking.
Q: Is the parking brake cable stuck?
YES :
Replace the cable. Then go to Step 5.
NO : Go to Step 3.
STEP 3. Check the brake lining and brake drum
for wear.
Refer to P.36-11.
Q: Is the brake lining thickness or brake drum inside
diameter outside of specification?
YES :
Replace the rear brake shoe assembly or
rear brake disc (Refer to P.36-8). Then go to
Step 5.
NO : Go to Step 4.
STEP 4. Check for oil, water, etc., on the lining
contact surfaces.
Q: Is oil, water, etc., on the lining contact surface?
YES :
Replace the part and determine and repair
source/cause of foreign material. Then go to
St e p 5.
NO : Carry out the parking brake lining seating
(Refer to P.36-5) and then go to Step 5.
STEP 5. Retest the system.
Q: Is the malfunction eliminated?
YES :
The procedure is complete.
NO : Recheck from Step 1.
ON-VEHICLE SERVICE
PARKING BRAKE LEVER STROKE CHECK AND
ADJUSTMENT
M1361000900362
1. Pull the parking brake lever with a force of approximately
200 N (45 pounds) and count the number of notches.
Standard value: 5
7 notches
2. If the parking brake lever stroke is not within the standard
value, adjust as described below.
(1) Release the parking brake.

ON-VEHICLE SERVICE
PARKING BRAKES36-4
(2) Remove the console inner box tray and plate (Refer to
GROUP 52A, Floor Console Assembly P.52A-10), and
then loosen the adjusting nut to move it to the cable rod
end so that the cable will be free.
(3) Remove the rear wheels, and then remove the
adjustment hole plug on the brake disc.
(4) Use a flat-tip screwdriver to turn the adjuster in the
direction of the arrow (the direction which expands the
shoe) so that the disc will not rotate by hand. Return the
adjuster five notches in the direction opposite to the
direction of the arrow.
(5) Install the rear wheels, and then tighten the wheel nuts to
98
10 Nm (73 7 ft-lb).
Be careful that the parking brake lever stroke should be
within the standard value. If the stroke is too short, brake
dragging can be caused.
(6) Turn the adjusting nut to adjust the parking brake lever
stroke to the standard value. After adjustment, check that
the adjust nut and the cable rod is not loose.
(7) Release the parking brake and turn the rear wheels to
check that the rear brakes are not dragging.
3. If either of the parking brake cables is replaced, adjust the
parking brake lever stroke as described previously, pull the
parking brake lever 10 times with approximately 200 N (45
pounds) to eliminate the initial slack of the cable. Then
adjust the parking brake lever stroke as described
previously again.

ON-VEHICLE SERVICE
PARKING BRAKES36-5
PARKING BRAKE SWITCH CHECKM1361003300411
1. Remove the floor console. (Refer to GROUP 52A, Floor
Console P.52A-10.)
2. Check for continuity between the parking brake switch
terminal and the switch mounting bolt.
PARKING BRAKE LINING SEATING PROCEDUREM1361001100262
Perform lining seating in a place with good visibility, and
pay careful attention to safety.
Perform lining seating by the following procedure when replac-
ing the parking brake shoe assemblies or the rear brake discs,
or when brake performance is insufficient.
1. Adjust the parking brake lever stroke to the standard value
(Refer to P.36-3).
2. Hook a spring scale onto the center of the parking brake
lever grip and pull it with a force of 98
147 N (22 33
pounds) in a direction perpendicular to the handle.
3. Drive the vehicle at a constant speed of 35
50 km/h (22
31 mph) for 100 meters (328 feet).
4. Release the parking brake and let the brakes cool for five to
ten minutes.
5. Repeat the procedure in steps 2. to 4. four to five times.When parking brake pedal is pulled 2 ohms or less
When parking brake pedal is released Open circuit

PARKING BRAKE LINING AND DRUM
PARKING BRAKES36-9
REMOVAL SERVICE POINTS
.
<<A>> REAR BRAKE BOLT/REAR BRAKE CALI-
PER ASSEMBLY REMOVAL
Remove the rear brake caliper assembly and support it with
wire or something similar.
.
<<B>> REAR BRAKE DISC REMOVAL
If the rear brake disc is seized, install M81.25 bolts as shown,
and remove the rear brake disc by tightening the bolts evenly
and gradually.
.
<<C>> REAR BRAKE CHAMBER RETAINER
REMOVAL
Use a flat-tipped screwdriver or a similar tool to open up the
rear brake chamber retainer joint. Then remove the rear brake
chamber retainer.
REAR WHEEL SPEED SENSOR
<VEHICLES WITH ABS> (REFER
TO GROUP 35B, WHEEL SPEED
SENSOR P.35B-95).
17. REAR WHEEL HUB ASSEMBLY
18. BACKING PLATE
19. SHOE HOLD-DOWN PIN
REMOVAL STEPS (Continued)

PARKING BRAKE LINING AND DRUM
PARKING BRAKES36-10
INSTALLATION SERVICE POINTS
.
>>A<< REAR BRAKE CHAMBER RETAINER
INSTALLATION
Use pliers or a similar tool to close the rear brake chamber
retainer end onto the pin.
.
>>B<< REAR BRAKE SHOE SLACK ADJUSTER
INSTALLATION
Install the rear brake shoe slack adjuster as shown.
.

SPECIFICATIONS
PARKING BRAKES36-12
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONSM1361003500266
SERVICE SPECIFICATIONSM1361000300412
LUBRICANTM1361000400301
ITEM SPECIFICATION
Parking brake lining and drum
Rear brake bolt (rear brake caliper assembly mounting
bolt)60
5 Nm (45 3 ft-lb)
Rear wheel hub assembly mounting bolt 73
7 Nm (54 5 ft-lb)
ITEMS STANDARD VALUE LIMIT
Parking brake lever stroke
[Parking brake lever pull force: Approximately 200 N
(45 pounds)]5
7 notches
Rear brake lining thickness mm (in) 2.8 Minimum 1.0
Brake drum inside diameter mm (in) 190.0 191.0
ITEM SPECIFIED LUBRICANT
Rear brake shoe slack adjuster Brake grease SAE J310, NLGI No.1
Backing plate
Rear brake shoe assembly

00-1
GROUP 00
GENERAL
CONTENTS
HOW TO USE THIS MANUAL . . . . . .00-3
TROUBLESHOOTING GUIDELINES00-6
HOW TO USE TROUBLESHOOTING /
INSPECTION SERVICE POINTS. . . .00-7
TROUBLESHOOTING CONTENTS . . . . . . 00-7
HOW TO USE THE INSPECTION
PROCEDURES . . . . . . . . . . . . . . . . . . . . . . 00-9
CONNECTOR MEASUREMENT SERVICE
POINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-11
CONNECTOR INSPECTION SERVICE
POINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-13
HOW TO COPE WITH INTERMITTENT
MALFUNCTIONS . . . . . . . . . . . . . . . . . . . . 00-14
INSPECTION SERVICE POINTS
FOR A BLOWN FUSE . . . . . . . . . . . . . . . . 00-16
HOW TO TREAT CURRENT TROUBLE . . 00-16
HOW TO TREAT PAST TROUBLE . . . . . . 00-16
AFFILIATED DTC REFERENCE
TABLE . . . . . . . . . . . . . . . . . . . . . . . .00-17
VEHICLE IDENTIFICATION . . . . . . .00-18
VEHICLE IDENTIFICATION NUMBER . . . 00-18
VEHICLE INFORMATION NUMBER LIST 00-19
VEHICLE COMPLIANCE PLATE . . . . . . . . 00-19
VEHICLE DATA PLATE . . . . . . . . . . . . . . . 00-20
AUSTRALIAN DESIGN RULES . . . . . . . . . 00-20OPTION CODES . . . . . . . . . . . . . . . . . . . . . 00-21
EXPORT CODES . . . . . . . . . . . . . . . . . . . . 00-21
TYRE AND LOADING PLACARD . . . . . . . . 00-21
ENGINE MODEL STAMPING . . . . . . . . . . . 00-22
PRECAUTIONS BEFORE SERVICE .00-22
SUPPLEMENTAL RESTRAINT
SYSTEM (SRS . . . . . . . . . . . . . . . . . . . . . . 00-22
HOW TO PERFORM VEHICLE
IDENTIFICATION NUMBER (VIN) WRITING00-23
SERVICING ELECTRICAL SYSTEM . . . . . 00-24
VEHICLE WASHING . . . . . . . . . . . . . . . . . . 00-24
APPLICATION OF ANTI-CORROSION
AGENTS AND UNDERCOATS . . . . . . . . . . 00-25
DIAGNOSTIC TOOL (MUT-III) . . . . . . . . . . 00-25
TOWING AND HOISTING. . . . . . . . . .00-26
GENERAL DATA AND
SPECIFICATIONS . . . . . . . . . . . . . . .00-31
TIGHTENING TORQUE . . . . . . . . . . .00-32
LUBRICATION AND MAINTENANCE 00-34
RECOMMENDED LUBRICANTS AND
LUBRICANT CAPACITIES TABLE . .00-35
Continued on next page

GENERAL00-2
MAINTENANCE SERVICE . . . . . . . .00-37
1. FUEL SYSTEM (TANK, PIPE LINE AND
CONNECTION, AND FUEL TANK FILLER
TUBE CAP) (CHECK FOR LEAKS) . . . . . . 00-37
2. FUEL HOSES (CHECK CONDITION) . . 00-37
3. AIR CLEANER FILTER (REPLACE). . . . 00-37
4. EVAPORATIVE EMISSION SYSTEM
(EXCEPT EVAPORATIVE EMISSION
CANISTER) (CHECK FOR CLOGGING) . . 00-37
5. SPARK PLUGS (REPLACE). . . . . . . . . . 00-38
7. TIMING BELT (REPLACE) . . . . . . . . . . . 00-38
8. DRIVE BELTS (FOR ALTERNATOR, POWER
STEERING PUMP AND AIR CONDITIONING)
(CHECK) . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-39
9. EXHAUST SYSTEM (CONNECTIONS
PORTION OF MUFFLER, MUFFLER PIPES
AND CONVERTER HEAT SHIELDS) (CHECK
AND SERVICE AS REQUIRED) . . . . . . . . . 00-44
10. ENGINE OIL (CHANGE) . . . . . . . . . . . . 00-4411. ENGINE OIL FILTER (REPLACE) . . . . 00-44
12. TRANSMISSION FLUID . . . . . . . . . . . . 00-45
13. ENGINE COOLANT (CHANGE) . . . . . . 00-47
14. COOLANT HOSES (RADIATOR HOSE,
HEATER HOSE) (INSPECT). . . . . . . . . . . . 00-49
15. DISC BRAKE PADS, ROTORS
(INSPECT FOR WEAR) . . . . . . . . . . . . . . . 00-49
16. BRAKE HOSES (CHECK FOR
DETERIORATION OR LEAKS) . . . . . . . . . . 00-49
17. BALL JOINT AND STEERING LINKAGE
SEALS (INSPECT FOR GREASE LEAKS
AND DAMAGE) . . . . . . . . . . . . . . . . . . . . . . 00-50
18. DRIVE SHAFT BOOTS (INSPECT FOR
GREASE LEAKS AND DAMAGE) . . . . . . . . 00-50
19. SUSPENSION SYSTEM (INSPECT FOR
LOOSENESS AND DAMAGE) . . . . . . . . . . 00-51
20. SRS AIR BAG (INSPECT FOR SRS
SYSTEM). . . . . . . . . . . . . . . . . . . . . . . . . . . 00-51
21. TYRES (ROTATE). . . . . . . . . . . . . . . . . 00-58

HOW TO USE THIS MANUAL
GENERAL00-3
HOW TO USE THIS MANUALM1001000100897
MAINTENANCE, REPAIR AND
SERVICING EXPLANATIONS
This manual provides explanations, etc. concerning
procedures for the inspection, maintenance, repair
and servicing of the subject model. Unless otherwise
specified, each service procedure covers all models.
Procedures covering specific models are identified
by the model codes, or similar designation (engine
type, transaxle type, etc). A description of these des-
ignations is covered in this manual under &#34;VEHICLE
IDENTIFICATION.&#34;
.
ON-VEHICLE SERVICE
The &#34;ON-VEHICLE SERVICE&#34; section has proce-
dures for performing inspections and adjustments of
particularly important components. These proce-
dures are done with regard to maintenance and ser-
vicing, but other inspections (looseness, play,
cracking, damage, etc.) must also be performed.
.
SERVICE PROCEDURES
The service steps are arranged in numerical order.
Attention to be paid in performing vehicle service are
described in detail in SERVICE POINTS.
DEFINITION OF TERMS
.
STANDARD VALUE
Indicates the value used as the standard for judging
whether or not a part or adjustment is correct.
.
LIMIT
Shows the maximum or minimum value for judging
whether or not a part or adjustment is acceptable.
.
REFERENCE VALUE
Indicates the adjustment value prior to starting the
work (presented in order to facilitate assembly and
adjustment procedures, and so they can be com-
pleted in a shorter time).
.
DANGER, WARNING, AND CAUTION
DANGER, WARNING, and CAUTION call special
attention to a necessary action or to an action that
must be avoided. The differences among DANGER,
WARNING, and CAUTION are as follows:
If a DANGER is not followed, the result is severe
bodily harm or even death.
If a WARNING is not followed, the result could be
bodily injury.
If a CAUTION is not followed, the result could be
damage to the vehicle, vehicle components or
service equipment.
TIGHTENING TORQUE INDICATION
The tightening torque indicates a median and its tol-
erance by a unit of N
m (in-lb.) or Nm (ft.-lb.). For
fasteners with no assigned torque value, refer to
P.00-32.
SPECIAL TOOL NOTE
Only MMC special tool part numbers are called out in
the repair sections of this manual. Please refer to the
special tool cross-reference chart located at the
beginning of each group, for the special tool number
that is available in your market.
ABBREVIATIONS
The following abbreviations are used in this manual
for classification of model types:
A/T:Automatic transaxle, or models equipped with
automatic transaxle.
MPI: Multipoint fuel injection, or engines equipped
with multiport fuel injection.
A/C: Air conditioning.
3.8L engine: 3.8 litre <6G75> engine, or a model
equipped with such an engine.
ABS: Anti-lock Braking System
TCL: Traction Control System
ECU: Electronic Control Unit
V.C.I.: Vehicle Communication Interface
SWS: Simplified Wiring System
CAN: Controller Area Network
M/T: Manual Transmission
SRS: Supplemental Restraint System