oil MITSUBISHI ECLIPSE 1991 Service Manual

MANUAL TRANSAXLE <AWD> - Clutch Housing Assembly21-12315. INSTALLATION OF OIL SEAL
Using a socket wrench, install the control shaft oil seal.
7. INSTALLATION OF SPRING PIN
/ 6. LOCK PIN
Using the special tool, drive a new spring pin and lock pin
into position.
Caution
1. Do not reuse the spring pin or lock pin.
2.Install the spring pin so that its slit will be at right
angles to the control shaft centerline.

21-128MANUAL TRANSAXLE <AWD> - Extension Housing Assembly
EXTENSION HOUSING ASSEMBLYN21MTAA
DISASSEMBLY AND REASSEMBLY
TFM0039
Disassembly steps
6+ 1. Air breather
2. Dust seal guardI)+ 3. Oil seal
4. Extension housing
NOTE(I)(2)Reverse the disassembly procedures to reassemble.(3)l *: Refer to “Service Points of Reassembly”.q : Non-reusable parts.
.
SERVICE POINTS OF REASSEMBLY3. INSTALLATION OF OIL SEAL
Using the special tool, install the oil seal.
1. INSTALLATION OF AIR BREATHER
Apply sealant to the air breather port and fit the air breatherin position.
Specified sealant: MOPAR Part No.4318025
or equivalent

MANUAL TRANSAXLE <AWD> - Transfer Case Sub Assembly21;129
TRANSFER CASE SUB ASSEMBLYN21MUAA
- DISASSEMBLY AND REASSEMBLY
I-
-2210079
‘35-42Nm26 - 30 ft.lbs.
Disassembly steps
I. Transfer cover
2. O-ring
l a 3. Spacer
4. Outer race
5. Drive bevel gear assembly6. Outer race
*a 7. Spacer
l *8. Oil seal
9. Transfer case
NOTE(1)Reverse the disassembly procedures to reassemble(2)*a: Refer to “Service Points of Reassembly”.(3)q : Non-reusable parts.

21-130MANUAL TRANSAXLE <AWD> - Transfer Case Sub Assembly
SERVICE POINTS OF REASSEMBLY8. INSTALLATION OF OIL SEAL
Using the special tool, install the oil sea
jP,
II..-67. INSTALLATION OF SPACER
Install the spacer which has been used so far
3. INSTALLATION OF SPACER
Install the spacer which has been used so far
INSPECTIONDRIVE BEVEL GEAR ASSEMBLY
Using the special tools, check to see if the turning drive torque
of the drive bevel gear is up to specification.
Standard value: 1.7
- 2.5 Nm (1.23 - 1.81 ft.lbs.)Caution
1.If the turning drive torque is out of specification, adjust
by using adjusting spacers.
2.Select spacers of nearly same thickness on both sides.
h

AUTOMATIC TRANSAXLE - General Information21437
AUTOMATIC TRANSAXLE
_,sGENERAL INFORMATION
NZlBABTaCautionary points during disassembly and
assembly of the transaxle
Because the automatic transaxle is composed ofcomponent parts of an especially high degree of
precision, these parts should be very carefully
handled during disassembly and assembly so asnot to scar or scratch them.
A rubber mat should be placed on the work-
bench, and it should always be kept clean.
During disassembly, cloth gloves or shop towelsshould not be used.
If such items must be used, use articles made ofnylon, or use paper towels.
All
disassemblyed parts must be thoroughly
cleaned.Metal parts may be cleaned with ordinary
detergents, but must be thoroughly air dried.
Clean the clutch disc, resin thrust plate and
rubber parts by using ATF (automatic transmis-
sion fluid), being very careful that dust, dirt, etc.
do not adhere.
Do not reuse gaskets, oil seals and rubber parts.Replace them with new ones at every reassem-
bly. O-ring of oil level gauge need not be
replaced.Do not use grease other than petrolatum jelly.
Apply ATF to friction element, rotating parts, andsliding parts before installation.
New clutch disc should be immersed in ATF for
more than two hours before installation.
Do not apply sealer or adhesive to gaskets.
When bushing must be replaced, replace
assembly which includes it.
If the transaxle main unit is damaged, also
disassembly and clean the cooler system.
In order to prevent a sudden start as a result of
accidental misoperation of the select lever, this
model is provided with the automatic-transaxle
safety-lock system.

21-140AUTOMATIC TRANSAXLE - General Information:W4A33>
Torqueconverter
Rear output
shaft
Transfer\
TransferKickdown
bandOil pump
Rear
\FrontIclutch
clutchI
:h
Frontoutput shaft
2%
--/Differential
A
-’
TFA0102

21-152AUTOMATIC TRANSAXLE - General Information
<F4A33.W4A33-Drive-Stopping>
Klckdown servo
Torque converterLow-reversebrake
Front clutch
FEnd clutch
Rear clutch
To
lubncatlon
2-3 and 4-3
l-2sh1ft I 11Torque
h-_\E .Reducmgconverter
control
valve
N-D control
essure controllive
nPre%%lreIII I !!n i” controlFl --solmoldvalve
Transaxle
control
““ltOil pan
0 Lane pressure
Torque converter and
lubrlcatmssure
juclng pressure
011 pump suction pressure
IModulated Ime pressure
ElPressure control solenoidvalve oressure
Drive (Stopping)
TFA0080

AUTOMATIC TRANSAXLE - General Information21453
Torque converter
To
lubn(rear)
Torquezatlon4-Zconverter
control
valveFront clutch
Rear clutch
Low-reverbrakese
Ktckdown servo
‘-2 sh’+f [;valve\I
& Reducmg
;\Oil pan
II1-0 pressureue converter and lubrfcataon
r.-z~re
m Reducmg pressure
0 011 pump suctm pressure
0 Modulated lme pressure
0Pressure control solenoidvalve pressure
TFA0081

21-156AUTOMATIC TRANSAXLE - General Information
<F4A33.W4A33 - Drive-Fourth >
GTo
lubrvzatlon(front) czTo
lubnc
(rear)
Torqueconverter
control
valveFront clutch
Rear clutchLow reversebrakeP
\
L
IOil filter
Oil pan
mLone pressure
ue converter and lubncatlonsure
Kickdown servo
Y
control
Pressure control
valve
-a
m 011 pump swtlon pressure
n Modulated ltne pressure
1 Redumg pressurenPressure control solenoidvalve pressure
TFA0084
1 Drive (Fourth)

-______-_..AUTOMATIC TRANSAXLE
- General Information
<F4A33.W4A33-Lock-up>
21-157
Klckdown servo? converter
Low reverse
brakeFront clutchRear clutch
-PY
zrlutchTo
lubrlcatlon
7lo,,l;bricatlon-2iiiiiaTorqueconverterh--
control
valve
F*
Ex
IIIIt i
IIvalve tlShift control
IEX
valve
control
III. III valve
ure control
Pressure
control
solenoidI valve
\I
i i Lme relief”valve
ExOil
Dan
011 pump suction pressureLtne pressure
0Torque converter and lubrlcatloy
pressure
Reducmg pressure
n Modulated lme pressure
nPressure control solenoidvalve pressure
TFA0085