sensor MITSUBISHI ECLIPSE 1991 Repair Manual

ENGINE <2.0L DOHC Engine> - Camshaft and Rocker Arm9-111_ Front of engine (Timing belt side)
0 Co@
6EN0192
MD998306Oil seal
-
Y-II6ENI01946EN030’
1(2) Tighten the bearing caps in the order shown two to
three times by torquing progressively.
Tighten to specification in the final sequence.
(3) Check to be sure that the rocker arm is correctly placedon the lash adjuster and valve stem end.
5. INSTALLATION OF CAMSHAFT OIL SEAL
(1) Install the special tool, Guide, on the camshaft.
(2) Apply oil to the oil seal and insert the seal along the
Guide until it contacts the cylinder head.
(3) Using the special tool, Installer, press-fit the oil seal intothe cylinder head.
2. INSTALLATION OF CAMSHAFT SPROCKET
Using a wrench hold the camshaft at its hexagon (betweenthe
No.2 and No.3 journals) and tighten the bolt to
specification.Caution
Locking the camshaft sprocket with a tool damages the
sprocket.1. INSTALLATION OF CRANK ANGLE SENSOR
(1) Locate the dowel pin on the sprocket side of the intake
camshaft at top.
(2) Align the punch mark on the crank angle sensor housingwith the notch in plate.
NOTE
The crank angle sensor can be installed even when thepunch mark is positioned opposite the notch; however,
the position results in incorrect fuel injection and
ignition timings.
(3) Install the crank angle sensor on the cylinder head.

--
INTAKE AND EXHAUST - SDecificationsII-3
ItemsIntake manifold
<1.8L Engine>
Accelerator cable to air intake plenum
Fuel high pressure hose to delivery pipe
Delivery pipe to intake manifold
Intake manifold stay
Engine hanger
Intake manifold to engine
Throttle body
Air intake plenum stay
Air intake plenum to intake manifold
Water outlet fitting
EGR valveEGR temperature sensor <Vehicles for California>
Ground cable to air intake plenum
Control harness protector to air intake plenum
CoverIntake manifold
<2.0L DOHC Engine>
Accelerator cable to intake manifold
Throttle body stay
Fuel high pressure hose to delivery pipe
Delivery pipe to engine
Intake manifold stay
Intake manifold to engine
Mounting bolt
(M8)Mounting nut and bolt (MIO)
Ignition coil
Power transistor unit
Throttle body
EGR valveEGR temperature sensor <Vehicles for California>
Control harness protector to intake manifold
Control harness clamp bolt
ixhaust manifold
<1.8L Engine>
Front exhaust pipe to exhaust manifold
Front exhaust pipe to engine
Exhaust manifold cover (A) to exhaust manifold
Exhaust manifold cover (B) to exhaust manifold
Exhaust manifold cover (A) to exhaust manifold cover (B)
Exhaust manifold to engine
Oxygen sensor
Engine oil level gauge guide mounting bolt
ixhaust manifold
<2.0L DOHC Engine (Non-Turbo)>
Front exhaust pipe to exhaust manifold
Front exhaust pipe to engine
Heat protector (A), (B)
Exhaust manifold to engine
Oxygen sensor
Engine hanger to engine
ixhaust manifold and turbocharger
<2.0L DOHC Engine (Turbo)>
Front exhaust pipe to exhaust fitting
Front exhaust pipe to engine
Heat protector (A),
(B)
Nmft.lbs.
4-6
3-4
4-6
3-4
IO-137-9
18-25
13-18
15-20II-14
15-2011-14
15-22II-16
15-2011-14
15-2011-14
17-2012-14
IO-157-11
IO-127-9
10-127-9
4-6
3-4
IO-137-9
4-6
3-4
15-22
11-16
4-6
3-4
IO-137-9
25-3018-22
15-2011-14
30-4222-30
20-2714-20
IO-127-9
15-22
11-16
15-22II-16
IO-127-9
4-6
3-4
IO-127-9
30-4022-29
30-4022-29
27-33
20-24
20-2814-20
8-106-7
15-2011-14
40-5029-36
12-15
9-l 1
30-4022-29
30-4022-29
12-15
9-l 1
25-3018-22
40-5029-36
12-15
9-l 1
40-6029-43
30-4022-29
12-15
9-11

11-4INTAKE AND EXHAUST- Specifications/Special Tool/Troubleshooting
ItemsEngine oil level gauge guide mounting bolt
Engine hanger to engine
Exhaust manifold to engine
Exhaust manifold to turbocharger
Oil pipe to engine
Water pipe
(B) to water inlet pipe
Waste gate actuator
Oxygen sensor
Water pipe
(B) to turbocharger
Air outlet fitting
Oil pipe to turbocharger
Water pipe (A) to turbocharger
Water pipe (A) mounting bolt
Exhaust fitting
Oil return pipe
Exhaust pipe and main muffler
Front exhaust pipe to exhaust manifold <Non-Turbo>
Front exhaust pipe to exhaust fitting <Turbo>
Front exhaust pipe clamp
Rubber hangerFront exhaust pipe to catalytic converter
Catalytic converter to center exhaust pipe
Hanger bracket to body
Hook to center exhaust pipe
Center exhaust pipe to main muffler
Moulding to main muffler
Nmft.lbs.
12-15
9-l 112-159-11
25-3018-?255-65
40-4714-19
IO-l+
40-5029-36
IO-137-9
40-5029-36
35-5025-36
9-14
7-1028-34
20-25
35-5025-36
IO-127-9
55-65
40-47
8-106-7
30-4022-29
40-6029-43
30-4022-29
IO-157-11
40-6029-43
30-4022-29
10-157-11
10-157-11
30-4022-29
4-63-4
TROUBLESHOOTINGNllEAAB
Symptom
Exhaust gas leakage
Abnormal noiseProbable cause
Loose joints
Broken pipe or muffler
Broken separator in muffler
Broken rubber hangersInterference of pipe or muffler with vehicle body
Broken pipe or mufflerRemedy
Retighten
Repair or replace
Replace
Correct
Repair or replace
.-*
SPECIAL TOOLNllDA-
I ToolNumberNameI UseIRemoval/Installation of oxygen sensor
Removal/Installation of oxygen sensor
Fs\

INTAKE AND EXHAUST - Service Adjustment Procedures11-5
SERVICE ADJUSTMENT PROCEDURES
AIR CLEANER ELEMENT INSPECTION AND RE-PLACEMENTNllQBAF
< 1.8L Engine, 2.0L DOHC Engine (Non-Turbo) >
(1) Disconnect the air-flow sensor connector.
(2) Remove the air intake hose.
(3) Unclamp the air cleaner cover.
(4) Push the air intake hose backward, and remove the air
cleaner cover.
CautionCare must be taken when removing the air cleaner
cover, because the air-flow sensor is attached.
(5) Take out the air cleaner element.
(6) Check the air cleaner element for dirt or clogging.
(7) Replace the air cleaner element if the dirt or clogging is
serious.
(8) Insert the element into the air cleaner body and install the
air cleaner cover.
(9) Install the air intake hose.
(10)Connect the air intake hose and the air-flow sensor
connector.
<2.0L DOHC Engine (Turbo)>(I
1 Disconnect the air-flow sensor connector.
(2) Disconnect the boost hose.
(3) Disconnect the solenoid valve with hoses.
(4) Disconnect the air intake hose.
(5) Remove the air cleaner retaining bolts.
(6) Remove the air cleaner assembly.
(7) Unclamp the air cleaner cover.
Caution
Care must be taken when removing the air cleaner cover,
because the air-flow sensor is attached.
(8) Take out the air cleaner element.
(9) Check the air cleaner element for dirt or clogging.
(10)Replace the air cleaner element if the dirt or clogging is
serious.
(11) Insert the element into the air cleaner body.
(12)Clamp the air cleaner cover.
(13)lnstall and tighten the air cleaner retaining bolts to the
specified torque.
(14)Connect the air intake hose and the solenoid valve.
(15)Connect the vaccum hose and the air-flow sensor
connector.

INTAKE AND EXHAUST - Service Adjustment ProceduresII-7
w05A0155
h61
NO06061
NO0616 I
NO056(6) With the vacuum hose (black) closed when idling, apply
negative pressure and inspect the condition of the negative
pressure.
Engine stateDetonation sensor
connectorNormal state
,
ConnectionNegative pressureleaks.
Idling
DisconnectionNegative pressure
is maintained.
NOTEIf negative pressure is not normal, it can be assumed that there is amalfunction in the knock sensor circuit.(7) Turn off the ignition switch, and connect the connector of
the detonation sensor.
(8)Disconnect the (-) terminal of the battery for 10 seconds or
more.
NOTE
This erases the diagnosis memory of the detonation sensortrouble by disconnecting the detonation sensor connector.
SUPERCHARGING PRESSURE RELIEF SOLENOID
VALVE INSPECTIONNllGGAA
(1) Operation check
Using a hand
vaccum pump, apply a negative pressure to
the solenoid valve nipple on which the white vacuum hose
is connected, and check air-tightness when the voltage is
applied to the solenoid valve terminal and when it i‘s releasedfrom the terminal.
I
Other nipple ofBattery voile solenoid valveNormal state
OpenedNegative pressureleaks.IWhen applied
Closed by fingerNegative pressure
is maintained.
IWhen released OpenedNegative pressure
is maintained.
I
(2) Continuity check of coil
Measure the solenoid valve terminal resistance.Standard value: 36-44
fl [at 20°C (68OF)l
AIR BYPASS VALVE INSPECTIONNllGHAA
(1) Remove the air bypass valve.
(2) Connect the hand vacuum pump to the nipple of the air
bypass valve.
(3) Apply a negative pressure of approx. 53.3 kPa (7.7 psi), andcheck operation of the valve. Also check that air tightness
is maintained.
Negative pressure
About 53.3 kPa (7.7 psi)
Valve operation
It starts opening.

II-8INTAKE AND EXHAUST - Air Cleaner
AIR CLEANERREMOVAL AND INSTALLATION
< 1.8L Engine, 2.0L DOHC Engine (Non-Turbo) >
NllFA- -%
8-10 Nm
6-7 ft.1bs.y ’
LJ
<I .8L Engine>
*l
<2.0L DOHC Engine (Non-Turbo)>IO-13 Nm
7-9
ft.lbs.
18
9
80
05AO1374
05A0179
05A0140Removal steps1. Connection for air flow sensor
connector
2.Breather hose3. Air intake hose
4.Air cleaner
5. Air cleaner cover
6. Air cleaner element
7. Air flow sensor assembly
8. Air flow sensor gasket
9. Noise reduction filter
10.Cover11.Grommet12. Air cleaner body
13.Insulator14.Collar
15.Packing
16.Tuning pipe
17. Splash shield extension
18.Resonator
NOTE(I) Reverse the removal procedures to reinstall.(2) q : Non-reusable parts*I: <1.8L engine>*2: <2.0L DOHC engine (Non-Turbo)>

INTAKE AND EXHAUST - Air Cleaner
REMOVAL AND INSTALLATION
<2.0L DOHC Engine (Turbo)>
II-S
8-10 Nm6-7, ft.lbs.12-15 Nm9- 11 ftlbs.
/
8
18
05AO167
605A0182
Removal steps
1. Air pipe
B2. By-pass air hose3. Connection for air flow sensor
connector
4.Vacuum hose
5. Waste gate solenoid valve
6.Breather hose7.Purge hose8.Air cleaner9. Air intake hose
10. Air cleaner bracket11. Air cleaner cover
12. Air cleaner element13. Air flow sensor assembly
14. Air flow sensor gasket
15. Noise reduction filter
16.Cover17.Grommet
18. Air cleaner body
19.Insulator20.Collar
NOTE(1) Reverse the removal procedures to reinstall.(2) q : Non-reusable parts

INTAKE AND EXHAUST - Air Cleaner
< Non-Turbo >
Air flow sensorside connector
6FUO622
c Turbo >
6FUO623
INSPECTIONNllFCAB0
Check the air cleaner body, cover or packing for ~
deformation, corrosion or damage.%al
Check the air duct for damage.d0
Check the air cleaner element for clogging, contamination or
damage.
If element is slightly clogged, remove dust by blowing air
from inside of element.
AIR-FLOW SENSOR CHECK
For inspection of air-flow sensor, refer to GROUP 14-Air-Flow
Sensor Check.
INTAKE AIR TEMPERATURE SENSORN14QHABa
(1) Disconnect the air flow sensor connectors.
(2) Measure resistance between terminals @ and @
< Non-Turbo > .
(3) Measure resistance between terminals @ and @ <Turbo>.zJ
ITemperature”C (“F)IResistance kn
0 (32)6.020
(68)2.780
(176)0.4
(4) Measure resistance while heating the sensor using a hair
drier.
Temperature’C (OFIResistance kdl
HigherSmaller
(5) If the value deviates from the standard value or the resistance
remains unchanged, replace the air flow sensor assembly.

II-14INTAKE AND EXHAUST -Intake Manifold < 1.8L Engine>
/15-20 Nm
11-14
ft.lbs.
lo-13 Nm
18167-9 ft.lbs.15-20 Nm11-14
ft.lbs.I/15-20 Nm
I26IO-15 Nm7-11
ftm’bs.
-17-20 Nm
12-14 ft.lbs.15-20 Nm
Removal steps05AO180
+* l a 16. Delivery pipe, fuel injector and pressureregulator17.Insulator
18.Insulator19. Intake manifold stay20.Engine hanger
2 1.Thermostat housing22.Intake manifold23. Intake manifold gasket24. Throttle body assembly25.Gasket26. Air intake plenum stay
27. Air intake plenum
28. Air intake plenum gasket
lb+ 29. Cover <Vehicles for Federal and Canada>30. Gasket <Vehicles for Federal>31. EGR valve <Vehicles for California>32. EGR gasket <Vehicles for California>
33. EGR temperature sensor <Vehicles forCalifornia >34. Water outlet fitting35. Gasket36. Thermostat
NOTE(1) Reverse the removal procedures to reinstall.
(2) a* : Refer to “Service Points of Removal”.
(3) l * : Refer to “Service Points of Installation”
(4) q : Non-reusable parts

11-18INTAKE AND EXHAUST - Intake Manifold < 2.0L DOHC Engine>
10-27 Nm14-20 ft.lbs.
18hIO-13 Nm
7-9
ft.lbs.15-22 Nm11-16
ft.lbs.IO-12 Nm
7-9
ftlbs.05A0197
15-22 Nm
11-16
ftlbs.
wi2” vlo-12 Nm
7-9 ftlbs.25-30 Nm
18-22
ft.lbs.
24
\‘27
28lll
<Turbo>
Removal steps
+e l + 16. Delivery pipe, fuel injector and pressureregulator17. Insulator18. Insulator19. Intake manifold stay
20. Intake manifold21. Intake manifold gasket22. Ignition coil23. Power transistor unit24. EGR valve25. Gasket26. EGR temperature sensor <Vehicles forCalifornia >27. Air fitting <Turbo>28. Gasket <Turbo>05A0196
29. Connection for control harness
30. Throttle body31. Gasket
NOTE(I) Reverse the removal procedures to reinstall.(2) l * : Refer to “Service Points of Removal”.(3) l + : Refer to “Service Points of Installation”.(4) 0 : Non-reusable parts