MITSUBISHI ENDEAVOR 2004 Service Repair Manual

Fig. 39: Installing Front Axle Crossmember Stay

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSPECTION
Check the stabilizer bushings for wear and deterioration. Check the stabilizer bar for deterioration or damage. Check all bolts for condition and straightness.
STABILIZER LINK BALL JOINT BREAKAWAY TORQUE CHECK Required Special Tool:
MB990326: Preload Socket
1. After shaking the ball joint stud several times, install the nut to the stud and use
special tool MB990326 to measure the breakawa
y tor
que of the ball
joint.

2004 Mitsubishi Endeavor LS 2004 SUSPENSION Front - Endeavor

Fig. 40: Measuring Ball Joint Breakaway Torque

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Standard value: 3.4 - 9.0 N.m (30 - 80 in-lb)
2. When the measured value exceeds the standard value, replace the stabilizer
link.
3. When the measured value is lower than the standard value, check that the ball
joint turns smoothly without excessive play. If so, it is possible to reuse that
ball joint.
STABILIZER LINK BALL JOINT DUST COVER CHECK 1. Check the dust cover for cracks or damage by pushing it with your finger.
2. If the dust cover is cracked or dama
ged, re
place the stabilizer link.

2004 Mitsubishi Endeavor LS 2004 SUSPENSION Front - Endeavor

SPECIFICATIONS FASTENER TIGHTENING SPECIFICATIONS Fig. 41: Fastener Tightening Specifications

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GENERAL SPECIFICATIONS COIL SPRING
NOTE: Cracks or damage of the dust cover may cause damage
to the ball joint.

2004 Mitsubishi Endeavor LS 2004 SUSPENSION Front - Endeavor

Fig. 42: Coil Spring Specifications

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SERVICE SPECIFICATIONS Fig. 43: Service Specifications

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LUBRICANT SPECIFICATIONS Fig. 44: Lubricant Specifications

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2004 Mitsubishi Endeavor LS 2004 SUSPENSION Front - Endeavor

2004 ELECTRICAL
Fuses & Circuit Breakers - Endeavor
IDENTIFICATION For fuse box locations, see Fig. 1
.
WARNING:Modifications or improper maintenance, including
incorrect removal and installation of the
Supplemental Restraint System (SRS), can
adversely affect system performance. DO NOT
cover, obstruct or change the steering wheel horn
pad in any way, as such action could cause
improper function of the system. Use only plain
water when cleaning the horn pad. Solvents or
cleaners could adversely affect the air bag cover
and cause improper deployment of the system. To
avoid injury from accidental air bag deployment, see
DISABLING & ACTIVATING AIR BAG SYSTEM in AIR
BAG RESTRAINT SYSTEMS article in GENERAL
INFORMATION.
WARNING:When battery is disconnected, vehicles equipped
with computers may lose memory data. When
battery power is restored, driveability problems may
exist on some vehicles. These vehicles may require
a relearn procedure. See COMPUTER RELEARN
PROCEDURES article in GENERAL INFORMATION.
CAUTION: Disconnect negative battery cable before servicing
any air bag system, steering column or passenger
side dash component. After any repair, turn ignition
key to the ON position from passenger's side of
vehicle in case of accidental air bag inflation.

2004 Mitsubishi Endeavor Limited
2004 ELECTRICAL Fuses & Circuit Breakers - Endeavor


2004 Mitsubishi Endeavor Limited
2004 ELECTRICAL Fuses & Circuit Breakers - Endeavor

Fig. 1: Locating Fuses & Fusible Links

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ENGINE COMPARTMENT For fuse location and values, see Fig. 2
.

2004 Mitsubishi Endeavor Limited
2004 ELECTRICAL Fuses & Circuit Breakers - Endeavor

Fig. 2: Identifying Engine Compartment Fuses

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor Limited
2004 ELECTRICAL Fuses & Circuit Breakers - Endeavor

PASSENGER COMPARTMENTFor fuse location and values, see Fig. 3
.
Fig. 3: Identifying Passenger Compartment Fuses

Courtes
y of MITSUBISHI MOTOR SALES OF AMERICA
.

2004 Mitsubishi Endeavor Limited
2004 ELECTRICAL Fuses & Circuit Breakers - Endeavor

2004 BODY & ACCESSORIES
Headlining - Endeavor
HEADLINING REMOVAL AND INSTALLATION < VEHICLES WITHOUT SUN ROOF >
2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Headlining - Endeavor


2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Headlining - Endeavor

Fig. 1: Removing/Installing Headlining
- Vehicles Without Sun Roof

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
< VEHICLES WITH SUN ROOF >
2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Headlining - Endeavor