MITSUBISHI ENDEAVOR 2004 Service Repair Manual

Fig. 16: Removing Differential Carrier Oil Seal

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. Use special tools MB990938 and MB991380 to press-fit a new oil seal.
4. Apply multi-purpose grease to the oil seal lip and drive shaft oil seal seating
area.
5. Replace the drive shaft circlip with a new one, and install the drive shaft to the
differential carrier
(Refer to DRIVE SHAFT ASSEMBLY
).

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

REAR AXLE HUB ASSEMBL
Y
REMOVAL AND INSTALLATION Fig. 17: Removing/Installing Rear Axle Hub Assembly Components

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Required Special Tool:
MB990767: End Yoke Holder
MB990241: Axle Shaft Puller
MB991354: Puller Bod
y
CAUTION:
For vehicles with ABS, be careful not to strike the
pole piece at the tip of the rear ABS sensor with
tools during servicing work. The rear hub assembly should not be dismantled.

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

MB990211: Slide Hammer REMOVAL SERVICE POINTS <<A>> DRIVE SHAFT NUT REMOVAL Use special tool MB990767 to fix the hub and remove the drive shaft nut.
Fig. 18: Removing Shaft Nut

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CAUTION: Do not apply pressure to the wheel bearing by the
vehicle weight to avoid possible damage when the
drive shaft nut is loosened.

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

<<B>> CALIPER ASSEMBLY REMOVA
L
Secure the removed caliper assembly with wire, etc. <<C>> BRAKE DISC REMOVAL If the brake disc is seized, install a M8x1.25 bolts as shown, and remove the disc by
tightening the bolts evenly and gradually.
Fig. 19: Removing Brake Disc

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
<<D>> REAR WHEEL HUB REMOVAL If the rear wheel hub is seized, remove the rear wheel hub as follows.
1. Remove the knuckle with rear wheel hub and fix them with a vise (Refer to
KNUCKLE
).

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Fig. 20: Removing Rear Wheel Hub

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Use special tools MB990244 (MB990241) MB991354 and MB990211 to pull
out the rear wheel hub from the knuckle.
INSTALLATION SERVICE POINT >>A<<WASHER/DRIVE SHAFT NUT INSTALLATION 1. Be sure to install the drive shaft washer in the specified direction.
CAUTION: Before securely tightening the drive shaft nuts, make
sure there is no load on the wheel bearings.
Otherwise the wheel bearings will be damaged.

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Fig. 21: Installing Drive Shaft Nut

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2. Using special tool MB990767, tighten the drive shaft nut to the specified
torque.
Tightening torque: 236 +/- 19 N.m (174 +/- 14 ft-lb)
INSPECTION WHEEL BEARING ROTATION STARTING TORQUE AND AXIAL PLAY CHECK Required Special Tools:
MB990998, MB991017: Front Hub Remover and Installer MB990326: Preload Socket MB990685: Torque Wrench

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

1. Tighten special tools MB991000 (MB990998) and MB991017 to the specified
torque.
Tightening torque: 236 +/- 19 N.m (174 +/- 14 ft-lb)
Fig. 22: Identifying Special Tools

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Rotate the rear hub in order to seat the bearin
g.

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Fig. 23: Rotating Rear Hub

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3. Hold the rear wheel hub assembly in a vice using wooden blocks.
4. Measure the wheel bearing rotation starting torque by using special tools
MB990326 and MB990685.
Limit: 1.4 N.m (1.03 ft-lb)
5. If the rotation starting torque is not within the limit range when the nut is
tightened to 236 +/- 19 N.m (174 +/- 14 ft-lb), replace the front wheel bearing
assembly. If there is any signs of binding or tight spots when the wheel bearing
turns, replace it.
6. Measure to determine whether the wheel bearing axial play is within the
specified limit or not.
Limit: 0.05 mm (0.002 inch)

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Fig. 24: Measuring Axial Play

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
7. If the play is not within the limit when the nut is tightened to 236 +/- 19 N.m
(174 +/- 14 ft-lb), replace the rear wheel hub assembly.
KNUCKLE REMOVAL AND INSTALLATION
CAUTION: *: Indicates parts which should be temporarily
tightened, and then fully tightened with the vehicle
on the ground in the unladen condition.

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Fig. 25: Removing/InsatllingKnuckle

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Required Special Tool:
MB991897: Ball Joint Remover
REMOVAL SERVICE POINT <<A>> SELF LOCKING NUT (TOE CONTROL ARM CONNECTION) REMOVAL
CAUTION:
Do not remove the nut from the ball joint. Loosen
it and use the special tool to avoid possible
damage to ball joint threads.

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor