MITSUBISHI ENDEAVOR 2004 Service Repair Manual
Page 561 of 3870
Fig. 106: Installing Rear Cover Mounting Bolts
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
56. Install the underdrive clutch hub to the underdrive sun gear.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 562 of 3870
Fig. 107: Installing Underdrive Clutch Hub To Underdrive Sun Gear
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
57. Check the installation direction of thrust bearing number 2, and install it on the
underdrive clutch hub.
CAUTION: Be sure to install the thrust bearing in the correct
direction as shown.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 563 of 3870
Fig. 108: Installing Thrust Bearing Number 2
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
58. Hold the in
put shaft, and install the underdrive clutch.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 564 of 3870
Fig. 109: Installing Underdrive Clutch
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
59. Place two beads of solder [each 10 mm (0.39 inch) in length, 3.5 mm (0.14
inch) in diameter] on the underdrive clutch retainer as shown in the illustration.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 565 of 3870
Fig. 110: Placing Two Beads Of Solder On Underdrive Clutch Retainer
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
60. Install special tool MD998412 as shown.
61. Install the oil pump to the transaxle case.
62. Tighten the oil pump mounting bolts (six pieces) to the specified torque.
Tightening torque: 29 +/- 2 N.m (21 +/- 1 ft-lb)
NOTE: Do not install the oil pump gasket at this time.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 566 of 3870
Fig. 111: Installing Special Tool MD998412
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
63. Remove the oil pump mounting bolts.
64. Using special tools MD998333, remove the oil pump and the crushed solders.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 567 of 3870
Fig. 112: Using Special Tools And Removing Oil Pump
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
65. Use a micrometer to measure the thickness of the crushed solder beads and
record the measured value.
66. Select a thrust washer number 1 whose thickness corresponds to the measured
value from table below.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 568 of 3870
Fig. 113: Measuring Thickness Of Crushed Solder Beads
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 569 of 3870
Fig. 114: Thrust Washer Thickness Measurement Value Table
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
67. Install thrust washer number 1 that was selected in step 65 on the underdrive
clutch retainer.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 570 of 3870
Fig. 115: Installing Thrust Washer Number 1
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
68. Install special tool MD998412 as shown.
69. Install the new oil pump gasket on the transaxle case.
70. Install the oil pump and tighten the mounting bolts (six pieces) to the specified
torque.
Tightening torque: 29 +/- 2 N.m (21 +/- 1 ft-lb)
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor