MITSUBISHI ENDEAVOR 2004 Service Repair Manual

Fig. 75: Using Special Tools And To Tap Output Shaft Bearing Outer Race In Transaxle Case

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
20. Remove all parts and special tools that were installed to take the measurements
in steps 8 to 18. Remove and separate the pressure plate and snap ring chosen
in steps 12, 16 and 18.
21. Install the snap ring into the groove of transaxle case output shaft bore.
22. Install the thinnest output shaft preload adjustment spacer [thickness 1.88 mm
(0.0740 in); part number MD756579].
23. Use special tools MB990930 and MB990938 to tap the output shaft bearing
outer race in the transaxle case.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 76: Pressure Plate Thickness Moving Amount Table

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
24. Tighten the mounting bolts of the output shaft bearing retainer to the specified
torque.
Tightening torque: 54 +/- 5 N.m (40 +/- 4 ft-lb)
CAUTION: Do not reuse the bolt, as it has had sealant
applied.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 77: Identifying Output Shaft Bearing Retainer Mounting Bolts

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
25. Use special tool MD998350 to install the collar and taper roller bearing on the
out
put shaft.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 78: Using Special Tool To Installing Collar And Taper Roller Bearing

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
26. Apply ATF to a new jam nut, and use special tools MB990607 and MB991625
to tighten the jam nut to the specified torque. Then turn back one turn, and
tighten to the specified torque again.
Tightening torque: 170 +/- 10 N.m (126 +/- 7 ft-lb)
NOTE: The jam nut is reverse threaded.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 79: Using Special Tools And Tightening Jam Nut

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
27. Move the output shaft to measure the end play and record the measurement
value.
28. Remove the parts that were installed in steps 21 to 25.
29. Add 1.88 mm (0.074 inch)* and 0.01 to 0.09 mm (0.0004 to 0.0035 inch)** to
the measured value in step 26 and select a spacer of the same thickness.
Adjustment spacer sizes are all listed on SERVICE SPECIFICATIONS
.
Select the most suitable one from among those listed.
30. Repeat steps 22 to 25 again, installing each part and using the appropriate
NOTE: *is the thickness of the spacer installed in step 21. **is
the preload of the output shaft.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

adjustment spacer determined in step 27.
31. Stake the jam nut with a punch (two places).
Fig. 80: Measuring Output Shaft End Play

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 81: Staking Jam Nut With Punch

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
32. Use special tools MB990931 and MB990938 to install the cap as shown in the
illustration.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 82: Using Special Tools And Installing Cap

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
33. Install the
parkin
g pawl, s
pacer, and s
prin
g. Then insert the
parkin
g pawl shaft.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 83: Identifying Parking Pawl Shaft

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
34. Install the parking roller support, and then insert the two parking roller support
shafts.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 84: Identifying Parking Roller Support Shaft

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
IDENTIFICATION OF THRUST BEARING, THRUST RACES, AND
THRUST WASHERS mm (in)

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor