MITSUBISHI ENDEAVOR 2004 Service Repair Manual

Fig. 126: Applying Bead Of Sealant On Torque Converter Housing

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
83. Install the two O-rin
gs.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 127: Installing Two O
-Rings

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
84. Install the torque converter housing and then tighten its 18 mounting bolts to
the specified torque.
Tightening torque: 48 +/- 6 N.m (35 +/- 4 ft-lb)

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 128: Installing Torque Converter Housing Mounting Bolts

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
85. Insert the two O-rings into the grooves of the manual control lever shaft.
86. Install the manual control lever shaft and parking pawl rod.
87. Align hole "A" with the groove in the manual control lever shaft. Insert the
manual control lever shaft roller into hole "A".

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 129: Aligning Hole With Groove In Manual Control Lever Shaft

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 130: Identifying Accumulator Spring

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
88. Insert the new seal rings in the grooves of the accumulator pistons.
89. Identify the accumulator spring and insert it and the accumulator piston into
each hole of the transaxle case.
NOTE: The piston and seal ring are common parts.
NOTE: Accumulator springs are identified as shown in the
illustration.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 131: Identification "BLUEING" Table

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Fig. 132: Inserting New Seal Rings In Grooves Of Accumulator Pistons

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

90. Install the strainer and second brake retainer oil seal.
Fig. 133: Installing Strainer And Second Brake Retainer Oil Seal

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
91. Insert a new O-ring to the groove of the solenoid valve harness connector.
92. Insert the solenoid valve harness connector into the hole from the inside of the
transaxle case so it is oriented as shown in the illustration. Then secure the
sna
p rin
g to the connector
groove.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 134: Identifying Snap Ring

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
93. Install a steel ball into each of the two holes in the top face of the valve body
(outside valve body).
94. Install the valve body and gasket to the transaxle case. Make sure that the
manual valve's pin is in the groove in the detent plate of the manual control
lever.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 135: Installing Valve Body And Gasket To Transaxle Case

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
95. Install the 27 valve body mounting bolts, and tighten to the specified torque.
Tightening torque: 11 +/- 1 N.m (95 +/- 8 in-lb)

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 136: Installing Valve Body Mounting Bolts

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
96. Attach the solenoid valve harness to the valve body by connecting the fluid
tem
perature sensor and all the connectors.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor